2007 YAMAHA YBR250 oil

6-18
6
PERIODIC MAINTENANCE AND MINOR REPAIR
EAU37001
Checking the front brake
fluid level
LOWERLOWER
UP
1
1. Minimum level markInsufficient brake fluid may allow air to
enter the brake system, possibly
causing it to become ineffective.
Before riding, check that the brake fluid
is above the minimum level mark and
replenish if necessary. A low brake fluid
level may indicate worn brake pads and/
or brake system leakage. If the brake
fluid level is low, be sure to check the
brake pads for wear and the brake
system for leakage.
Observe these precautions:l
When checking the fluid level, make
sure that the top of the master
cylinder is level by turning the
handlebars.
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Use only the recommended quality
brake fluid, otherwise the rubber
seals may deteriorate, causing
leakage and poor braking
performance.Recommended brake fluid: DOT 4
If DOT 4 is not available, DOT 3 can be
used.l
Refill with the same type of brake
fluid. Mixing fluids may result in a
harmful chemical reaction and lead
to poor braking performance.
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Be careful that water does not enter
the master cylinder when refilling.
Water will significantly lower the
boiling point of the fluid and may
result in vapor lock.
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Brake fluid may deteriorate painted
surfaces or plastic parts. Always
clean up spilled fluid immediately.
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As the brake pads wear, it is normal
for the brake fluid level to gradually
go down. However, if the brake fluid
level goes down suddenly, have a
Yamaha dealer check the cause.
EAU22720
Changing the brake fluidHave a Yamaha dealer change the brake
fluid at the intervals specified in the
NOTE after the periodic maintenance
and lubrication chart. In addition, have
the oil seals of the brake master cylinder
and caliper as well as the brake hose
replaced at the intervals listed below or
whenever they are damaged or leaking.l
Oil seals: Replace every two years.
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Brake hose: Replace every four
years.
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18

6-20
6
PERIODIC MAINTENANCE AND MINOR REPAIRTightening torques:Locknut:
16 Nm (1.6 m.kgf, 12 ft.lbt)
Axle nut: 104 Nm (10.4 m.kgf, 77 ft.lbt)4. Adjust the brake pedal free play.
(See page 6-16.)
EWA10660
After adjusting the brake pedal free
play, check the operation of the brake
light.
EAU23022
Cleaning and lubricating the
drive chainThe drive chain must be cleaned and
lubricated at the intervals specified in
the periodic maintenance and lubrication
chart, otherwise it will quickly wear out,
especially when riding in dusty or wet
areas. Service the drive chain as follows.
ECA10581
The drive chain must be lubricated
after washing the motorcycle and
riding in the rain.1. Clean the drive chain with keroseneand a small soft brush.
ECA11120
To prevent damaging the O-rings, do
not clean the drive chain with steam
cleaners, high-pressure washers or
inappropriate solvents.2. Wipe the drive chain dry.
3. Thoroughly lubricate the drive chain with a special O-ring chain
lubricant.
ECA11110
Do not use engine oil or any other
lubricants for the drive chain, as they
may contain substances that could
damage the O-rings.
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20

6-21
6
PERIODIC MAINTENANCE AND MINOR REPAIR
EAU23100
Checking and lubricating the
cablesThe operation of all control cables and
the condition of the cables should be
checked before each ride, and the
cables and cable ends should be
lubricated if necessary. If a cable is
damaged or does not move smoothly,
have a Yamaha dealer check or replace
it.Recommended lubricant:Engine oil
EWA10720
Damage to the outer sheath may
interfere with proper cable operation
and will cause the inner cable to rust.
Replace a damaged cable as soon as
possible to prevent unsafe
conditions.
EAU23111
Checking and lubricating the
throttle grip and cableThe operation of the throttle grip should
be checked before each ride. In addition,
the cable should be lubricated at the
intervals specified in the periodic
maintenance chart.
EAU23140
Checking and lubricating the
brake and clutch levers
1
2
1. Brake lever
2. Lubrication point1. Clutch lever
2. Lubrication pointThe operation of the brake and clutch
levers should be checked before each
ride, and the lever pivots should be
lubricated if necessary.
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21

6-23
6
PERIODIC MAINTENANCE AND MINOR REPAIR
EAU23250
Lubricating the rear
suspensionThe pivoting points of the rear
suspension must be lubricated at the
intervals specified in the periodic
maintenance and lubrication chart.Recommended lubricant:
Lithium-soap-based grease
(all-purpose grease)
EAU23271
Checking the front forkThe condition and operation of the front
fork must be checked as follows at the
intervals specified in the periodic
maintenance and lubrication chart.
To check the condition
EWA10750
Securely support the motorcycle so
that there is no danger of it falling
over.Check the inner tubes for scratches,
damage and excessive oil leakage.
To check the operation1. Place the motorcycle on a level surface and hold it in an upright
position.
2. While applying the front brake, push down hard on the handlebars
several times to check if the front
fork compresses and rebounds
smoothly.
ECA10590
If any damage is found or the front
fork does not operate smoothly, have
a Yamaha dealer check or repair it.
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23

6-27
6
PERIODIC MAINTENANCE AND MINOR REPAIR
EAU23780
Replacing the headlight bulbThis model is equipped with a quartz
bulb headlight. If the headlight bulb burns
out, replace it as follows.1. Remove the headlight unit by removing the screws.
1
1. Screw2. Disconnect the headlight coupler,and then remove the bulb cover.
2
1
1. Headlight coupler
2. Bulb cover
3. Remove the headlight bulb holder
by turning it counterclockwise, and
then remove the defective bulb.1.Headlight bulb holder
EWA10790
Headlight bulbs get very hot.
Therefore, keep flammable products
away from a lit headlight bulb, and
do not touch the bulb until it has
cooled down.4. Place a new headlight bulb intoposition, and then secure it with
the bulb holder.
ECA10660
Do not touch the glass part of the
headlight bulb to keep it free from oil,
otherwise the transparency of the
glass, the luminosity of the bulb, and
the bulb life will be adversely affected.
Thoroughly clean off any dirt and
fingerprints on the headlight bulb
using a cloth moistened with alcohol
or thinner.1. Do not touch the glass part of the bulb5. Install the headlight bulb cover, andthen connect the coupler.
6. Install the headlight unit by installing the screws
7. Have a Yamaha dealer adjust the headlight beam if necessary.
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27

7-1MOTORCYCLE CARE AND STORAGE
7
EAU26001
CareWhile the open design of a motorcycle
reveals the attractiveness of the
technology, it also makes it more
vulnerable. Rust and corrosion can
develop even if high-quality components
are used. A rusty exhaust pipe may go
unnoticed on a car, however, it detracts
from the overall appearance of a
motorcycle. Frequent and proper care
does not only comply with the terms of
the warranty, but it will also keep your
motorcycle looking good, extend its life
and optimize its performance.
Before cleaning1. Cover the muffler outlet with a plastic bag after the engine has
cooled down.
2. Make sure that all caps and covers as well as all electrical couplers
and connectors, including the spark
plug cap, are tightly installed.
3. Remove extremely stubborn dirt, like oil burnt onto the crankcase,
with a degreasing agent and a
brush, but never apply such
products onto seals, gaskets, sprockets, the drive chain and
wheel axles. Always rinse the dirt
and degreaser off with water.
Cleaning
ECA10770
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Avoid using strong acidic wheel
cleaners, especially on spoked
wheels. If such products are
used on hard-to-remove dirt, do
not leave the cleaner on the
affected area any longer than
instructed. Also, thoroughly
rinse the area off with water,
immediately dry it, and then
apply a corrosion protection
spray.
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Improper cleaning can damage
windshields, cowlings, panels
and other plastic parts. Use only
a soft, clean cloth or sponge with
mild detergent and water to
clean plastic.
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Do not use any harsh chemical
products on plastic parts. Be
sure to avoid using cloths or
sponges which have been in
contact with strong or abrasive
cleaning products, solvent or thinner, fuel (gasoline), rust
removers or inhibitors, brake
fluid, antifreeze or electrolyte.
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Do not use high-pressure
washers or steam-jet cleaners
since they cause water seepage
and deterioration in the
following areas: seals (of wheel
and swingarm bearings, fork
and brakes), electric
components (couplers,
connectors, instruments,
switches and lights), breather
hoses and vents.
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l
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For motorcycles equipped with
a windshield: Do not use strong
cleaners or hard sponges as
they will cause dulling or
scratching. Some cleaning
compounds for plastic may
leave scratches on the
windshield. Test the product on
a small hidden part of the
windshield to make sure that it
does not leave any marks. If the
windshield is scratched, use a
quality plastic polishing
compound after washing.
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1

7-2
MOTORCYCLE CARE AND STORAGE
7
After normal use
Remove dirt with warm water, a mild
detergent, and a soft, clean sponge, and
then rinse thoroughly with clean water.
Use a toothbrush or bottlebrush for hard-
to-reach areas. Stubborn dirt and insects
will come off more easily if the area is
covered with a wet cloth for a few
minutes before cleaning.After riding in the rain, near the sea oron salt-sprayed roads
Since sea salt or salt sprayed on roads
during winter are extremely corrosive in
combination with water, carry out the
following steps after each ride in the rain,
near the sea or on salt-sprayed roads.Salt sprayed on roads in the winter may
remain well into spring.1. Clean the motorcycle with coldwater and a mild detergent, after
the engine has cooled down.
ECA10790
Do not use warm water since it
increases the corrosive action of the
salt.2. Apply a corrosion protection sprayon all metal, including chrome- and
nickel-plated, surfaces to prevent
corrosion.
After cleaning 1. Dry the motorcycle with a chamois or an absorbing cloth.
2. Immediately dry the drive chain and lubricate it to prevent it from
rusting.
3. Use a chrome polish to shine chrome, aluminum and stainless-
steel parts, including the exhaust
system. (Even the thermally
induced discoloring of stainless-
steel exhaust systems can be
removed through polishing.)
4. To prevent corrosion, it is recommended to apply a corrosion
protection spray on all metal,
including chrome- and nickel-
plated, surfaces. 5. Use spray oil as a universal cleaner
to remove any remaining dirt.
6. Touch up minor paint damage caused by stones, etc.
7. Wax all painted surfaces.
8. Let the motorcycle dry completely before storing or covering it.
EWA11130
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Make sure that there is no oil or
wax on the brakes or tires.
If necessary, clean the brake
discs and brake linings with a
regular brake disc cleaner or
acetone, and wash the tires with
warm water and a mild
detergent. Before riding at
higher speeds, test the
motorcycle’s braking
performance and cornering
behavior.
ECA10800
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Apply spray oil and wax
sparingly and make sure to wipe
off any excess.
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Never apply oil or wax to any
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7-3MOTORCYCLE CARE AND STORAGE
7
rubber and plastic parts, but treat
them with a suitable care
product.
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Avoid using abrasive polishing
compounds as they will wear
away the paint.
Consult a Yamaha dealer for advice on
what products to use.
EAUM1900
StorageShort-term
Always store your motorcycle in a cool,
dry place and, if necessary, protect it
against dust with a porous cover.
ECA10810
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Storing the motorcycle in a
poorly ventilated room or
covering it with a tarp, while it
is still wet, will allow water and
humidity to seep in and cause
rust.
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To prevent corrosion, avoid
damp cellars, stables (because
of the presence of ammonia) and
areas where strong chemicals
are stored.
Long-term
Before storing your motorcycle for
several months:
1. Follow all the instructions in the “Care” section of this chapter.
2. Fill up the fuel tank and add fuel stabilizer (if available) to prevent
the fuel tank from rusting and the
fuel from deteriorating. 3. Perform the following steps to
protect the cylinder, piston rings,
etc. from corrosion.
a. Remove the spark plug cap and spark plug.
b. Pour a teaspoonful of engine oil into the spark plug bore.
c. Install the spark plug cap onto the spark plug, and then place the
spark plug on the cylinder head so
that the electrodes are grounded.
(This will limit sparking during the
next step.)
d. Turn the engine over several times with the starter. (This will coat the
cylinder wall with oil.)
e. Remove the spark plug cap from the spark plug, and then install the
spark plug and the spark plug cap.
EWA10950
To prevent damage or injury from
sparking, make sure to ground the
spark plug electrodes while turning
the engine over.4. Lubricate all control cables and thepivoting points of all levers and
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3