2007 YAMAHA YBR250 maintenance

6-6
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PERIODIC MAINTENANCE AND MINOR REPAIR
EAU18721
Removing and installing the
cowling and panelsThe cowling and panels shown need to
be removed to perform some of the
maintenance jobs described in this
chapter. Refer to this section each time
the cowling or a panel needs to be
removed and installed.
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1. Panel B
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1. Cowling
2. Panel A
EAU19040
Cowling
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1. Screw
2. Quick fastenerTo remo
ve the co
wling
1. Remove the seat and panel A. (See pages 3-9 and 6-6.) 2. Remove the screws, and then pull
the cowling off as shown.
To install the co
wling
1. Place the cowling in the original position, and then install the
screws.
2. Install the panel and the seat.
EAUW0110
Panels A and BTo remo
ve one of the panels
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2
1. Screw
2. Quick fastener
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PERIODIC MAINTENANCE AND MINOR REPAIR
1. Remove the seat. (See page 3-9.)
2. Remove the screws, and then pullthe panel to the outside as shown.To install the panel1. Place the panel in the original position, and install the screws.
2. Install the seat.
EAU19630
Checking the spark plugl
The spark plug is an important
engine component, which is easy
to check. Since heat and deposits
will cause any spark plug to slowly
erode, the spark plug should be
removed and checked in
accordance with the periodic
maintenance and lubrication chart.
In addition, the condition of the
spark plug can reveal the condition
of the engine.
To remove the spark plug 1. Remove cowling. (See page 6-6.)
1. Spark plug cap2. Remove the spark plug cap.
3. Remove the spark plug as shown, with the spark plug wrench included
in the owner’s tool kit.
1. Spark plug wrenchTo check the spark plug1. Check that the porcelain insulator around the center electrode of the
spark plug is a medium-to-light tan
(the ideal color when the
motorcycle is ridden normally).If the spark plug shows a distinctly
different color, the engine could be
defective. Do not attempt to diagnose
such problems yourself. Instead, have
a Yamaha dealer check the motorcycle.2. Check the spark plug for electrodeerosion and excessive carbon or
other deposits, and replace it if
necessary.
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6-8
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PERIODIC MAINTENANCE AND MINOR REPAIRSpecified spark plug:NGK / DR8EATo install the spark plug
1. Measure the spark plug gap with a wire thickness gauge and, if
necessary, adjust the gap to
specification.1. Spark plug gapSpark plug gap:0.6~0.7mm (0.024-0.028 in)2. Clean the surface of the spark plug
gasket and its mating surface, and
then wipe off any grime from the
spark plug threads.
3. Install the spark plug with the spark plug wrench, and then
tighten it to the specified torque. Tightening torque:
Spark plug:17.5 Nm (1.75 m.kgf, 13 ft.lbt)
If a torque wrench is not available when
installing a spark plug, a good estimate
of the correct torque is 1/4-1/2 turn past
finger tight. However, the spark plug
should be tightened to the specified
torque as soon as possible.4. Install the spark plug cap.
5. Install the cowling.
EAU37801
Engine oil and oil filter
elementThe engine oil level should be checked
before each ride. In addition, the oil must
be changed and the oil filter element
replaced at the intervals specified in the
General periodic maintenance and
lubrication chart.
To check the engine oil level 1. Place the vehicle on a level surface and hold it in an upright
position.Make sure that the vehicle is positioned
straight up when checking the oil level.
A slight tilt to the side can result in a
false reading.2. Start the engine, warm it up forseveral minutes, and then turn it
off.
3. Wait a few minutes until the oil settles, and then check the oil level
through the check window located
at the bottom-right side of the
crankcase.
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6-9
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PERIODIC MAINTENANCE AND MINOR REPAIR
The engine oil should be between the
minimum and maximum level marks.
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3
1. Engine oil filler cap
2. Maximum level mark
3. Minimum level mark4. If the engine oil is below the minimum level mark, add sufficient
oil of the recommended type to
raise it to the correct level.
To change the engine oil (with or
without oil filter element
replacement) 1. Start the engine, warm it up for several minutes, and then turn it
off.
2. Place an oil pan under the engine to collect the used oil.
1
1. Dipstick3. Remove the engine oil filler bolt anddrain bolt to drain the oil from the
crankcase.
-2-3-4-5
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1. Engine oil drain boltCheck the washer for damage and
replace it if necessary.
4. Remove the oil filter element drainbolt to drain the oil from the oil filter
element.Skip steps 5-7 if the oil filter element is
not being replaced.5. Remove the oil filter element coverby removing the bolts.1. Oil filter element cover bolts
2. Oil filter element drain bolt6. Remove and replace the oil filterelement and O-rings.
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PERIODIC MAINTENANCE AND MINOR REPAIR
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2
1
1. Oil filter element
2. O-ringMake sure that the O-rings are properly
seated.7. Install the oil filter element coverby installing the bolts, then
tightening them to the specified
torque.Tightening torque:Oil filter element cover bolt: 10 Nm (1,0 m.kgf, 7.4 ft.lbf)8. Install the engine oil drain bolt, and
then tighten it to the specified
torque.
9. Install the oil filter element drain bolt, and then tighten it to the
specified torque.
Tightening torque:Engine oil drain bolt: 20 Nm (2.0 m.kgf, 15 ft.lbf)
Oil filter element drain bolt: 7 Nm (0.7 m.kgf, 5.25 ft.lbf)10. Add the specified amount of the
recommended engine oil, and then
install and tighten the oil filler bolt.Recommended engine oil:See page 8-1
Oil quantity: Without oil filter element
replacement:1.35 L (1.43 US qt) (1.19
Imp.qt)
With oil filter element replacement:1.45 L (1.53 US qt) (1.28
Imp.qt)
ECA11620
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In order to prevent clutch
slippage (since the engine oil
also lubricates the clutch), do not
mix any chemical additives. Do
not use oils with a diesel
specification of “CD” or oils of a
higher quality than specified. In addition, do not use oils labeled
“ENERGY CONSERVING II” or
higher.
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Make sure that no foreign
material enters the crankcase.
11. Start the engine, and then let it idle
for several minutes while checking
it for oil leakage. If oil is leaking,
immediately turn the engine off and
check for the cause.
12. Turn the engine off, and then check the oil level and correct it if
necessary.
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6-11
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PERIODIC MAINTENANCE AND MINOR REPAIR
EAU20880
Cleaning the air filter elementThe air filter should be cleaned at the
specified intervals. It should be cleaned
more frequently when riding in unusually
wet or dusty areas.1. Remove panel B. (See page 6-6.)
1 2
2
1. Air filter case cover
2. Screw2. Remove the air filter case by
removing the screws.
3. Remove the air filter from the case.
1
1. Air filter element
4. Remove the air filter element from its guide and clean it with solvent.
After cleaning, remove the
remaining solvent by squeezing
the element.5. Apply recommended oil to theentire surface of the element and
squeeze out the excess oil. It
should be wet but not dripping.Recommended oil:Engine oil6. Insert the air filter element guide
into the air filter and install it in the
case.
7. Install the air filter case cover and panel by installing the screws.
ECA10480
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Make sure that the air filter
element is properly seated in the
air filter case.
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The engine should never be
operated without the air filter
element installed, otherwise the
piston(s) and/or cylinder(s) may
become excessively worn.
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PERIODIC MAINTENANCE AND MINOR REPAIR
EAU21311
Checking the engine idling
speedThe engine idling speed must be
checked as follow and, if necessary,
adjusted by a Yamaha dealer at the
intervals specified in the periodic
maintenance and lubrication chart.
Start the engine and warm it up for
several minutes at 1000-2000 r/min while
occasionally revving it to 4000-5000 r/
min.The engine is warm when it quickly
responds to the throttle.Engine idling speed:1.300 - 1.500 r/min.
EAU21382
Checking the throttle cable
free play
1
1. Throttle cable free playThe throttle cable free play should
measure 3.0 - 5.0 mm (0.12 - 0.20 in)
at the throttle grip. Periodically check the
throttle cable free play and, if necessary,
have a Yamaha dealer adjust it.
EAU21401
Valve clearancel
The valve clearance changes with
use, resulting in improper air-fuel
mixture and/or engine noise. To
prevent this from occurring, the
valve clearance must be adjusted
by a Yamaha dealer at the intervals
specified in the periodic
maintenance and lubrication chart.
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6-13
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PERIODIC MAINTENANCE AND MINOR REPAIR
EAU21560
TiresTo maximize the performance, durability,
and safe operation of your motorcycle,
note the following points regarding the
specified tires.
Tire air pressure
The tire air pressure should be checked
and, if necessary, adjusted before each
ride.
EWA10500
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The tire air pressure must be
checked and adjusted on cold
tires (i.e., when the temperature
of the tires equals the ambient
temperature).
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The tire air pressure must be
adjusted in accordance with the
riding speed and with the total
weight of rider, passenger, cargo,
and accessories approved for
this model.
Tire air pressure (measured
on cold tires):0 - 90 kg (0 - 198 lb):
Front:
225 kPa (33 psi) (2.25 kgf/cm²)
Rear:
250kPa (36 psi) (2.50 kgf/cm²)
Loading condition:
90 - 167 kg (198 - 368 lb)
Front:
225 kPa (33 psi) (2.25 kgf/cm²)
Rear:
250 kPa (36 psi) (2.50 kgf/cm²)
Maximum load*:
167 kg (368 lb)
* Total weight of rider, passenger, cargo and accessories
EWA11020
Because loading has an enormous
impact on the handling, braking,
performance and safety
characteristics of your motorcycle,
you should keep the following
precautions in mind.l
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NEVER OVERLOAD THE
MOTORCYCLE! Operation of an
overloaded motorcycle may
result in tire damage, loss of control, or severe injury. Make
sure that the total weight of rider,
passenger, cargo, and
accessories does not exceed the
specified maximum load for the
vehicle.
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Do not carry along loosely
packed items, which can shift
during a ride.
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Securely pack the heaviest items
close to the center of the
motorcycle and distribute the
weight evenly on both sides.
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Adjust the suspension and tire
air pressure with regard to the
load.
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Check the tire condition and air
pressure before each ride.
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