2007 YAMAHA YBR125 maintenance schedule

ROAD SAFETY TIPS....................................... 1-1
DESCRIPTION................................................ 2-1
Left view ........................................................ 2-1
Right view ...................................................... 2-2
Controls/Instruments................................... 2-3
INSTRUMENT AND CONTROL
FUNCTIONS.................................................... 3-1
Main switch cum steering lock ..................... 3-1
Speedometer................................................ 3-2
Fuel gauge .................................................... 3-2
Indicator lights .............................................. 3-2
Handlebar switches ..................................... 3-3
Clutch lever ................................................... 3-3
Shift pedal ..................................................... 3-4
Front brake lever ........................................... 3-4
Rear brake pedal .......................................... 3-4
Fuel tank cap ................................................ 3-5
Fuel............................................................... 3-5
Fuel cock ....................................................... 3-6
Starter Lever .................................................. 3-7
Kick starter .................................................... 3-7
Seat............................................................... 3-8Storage compartment .................................. 3-9
Rear shock absorber adjustment ............... 3-9
Handle Seat, Lifting Handle, stay Lock .......3-10
PRE-OPERATION CHECKS ........................... 4-1
Pre-operation check list ............................... 4-1
OPERATION AND IMPORTANT RIDING
POINTS............................................................ 5-1
Starting and warming up a
cold engine ................................................... 5-1
Starting a warm engine ................................ 5-2
Shifting.......................................................... 5-2
Tips for reducing fuel consumption ............. 5-3
Running-in.................................................... 5-3
Parking.......................................................... 5-4
PERIODIC MAINTENANCE AND MINOR
REPAIR ............................................................ 6-1
Tool kit ........................................................... 6-1
Preventive maintenance schedule .............. 6-3
Panel removal and installation .................... 6-5
Spark plug inspection .................................. 6-7
Engine OIl ..................................................... 6-8
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TABLE OF CONTENTS
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WARNINGPERIODIC MAINTENANCE AND MINOR REPAIR
Periodic inspection, adjustment and
lubrication will keep your Motorcycle
in the safest and most efficient
condition possible. Safety is an
obligation of the Motorcycle owner.
The maintenance and lubrication
schedule chart should be considered
strictly as a guide to general
maintenance and lubrication
intervals. YOU MUST TAKE INTO
CONSIDERATION THAT
WEATHER, TERRAIN,
GEOGRAPHICAL LOCATIONS,
AND A VARIETY OF INDIVIDUAL
USES ALL TEND TO DEMAND
THAT EACH OWNER ALTER THIS
TIME SCHEDULE TO SHORTER
INTERVALS TO MATCH THE
ENVIRONMENT. The most impor-
tant points of Motorcycle inspection,
adjustment, and lubrication are
explained in the following pages.If you are not familiar with
Motorcycle service, this work
should be done by a YAMAHA
dealer.
1. Tool kitTool kitThe service information included in
this manual is intended to provide
you, the owner, with the necessary
information for completing some of
your own preventive maintenance
and minor repairs. The tools
provided in the owner's tool kit are to
assist you in the performance of
periodic maintenance. However,
some other tools such as a torque
wrench are also necessary to
perform the maintenance correctly.
6-1
1
1

PERIODIC MAINTENANCE AND MINOR REPAIR
6-3
PREVENTIVE MAINTENANCE SCHEDULE
VA LV E S
SPARK PLUG
CARBURETOR
AIR FILTER
FUEL LINE
FUEL FILTER
ENGINE OIL
ENGINE OIL
FILTER SCREEN
BRAKE-FRONT &
REAR
Check valve clearances, adjust if necessary.
Check condition, gap;
Clean and reset if necessary.
Check idle speed, Choke lever operation.
Clean, inspect & lubricate. (replace if necessary)
Check fuel hose, for cracks or damage.
Replace if necessary.
Check for free flow of petrol, cleanliness of filter bowl,
replace if necessary.
Replace with recommended oil - Yamalube SG Grade
(Warm engine before draining)
Wash with petrol
Check operation./ Adjust if necessary.
Grease the brake cam.
ITEM OPERATION SNO
1
2
3
5 4
6
7
8
9
*
WHEELS 13FRONT & REAR
REAR ARM PIVOT CLUTCH
12 11BRAKE SHOES-
10
Check runout, spoke tightness, damage;
Correct it, if necessary. Check for wear, replace if necessary.
Check alignment marks on Push Lever and
Tighten with specified Torque if necessary Check Rear Arm assembly for looseness. Crankcase L.H. Adjust if necessary.
30 Days OR
500-700 KmAFTER EVERY DAYS OR KMS
REPLACE EVERY 10,000 km90 Days OR
2500-2700 Km180 Days OR
4500-5000 KmAFTER
EVERY
2000 KMS

PERIODIC MAINTENANCE AND MINOR REPAIR
6-4
PREVENTIVE MAINTENANCE SCHEDULE
EVERY 10,000 KM EVERY 10,000 KM
17
Check operation/oil leakage.
REAR SHOCK
ABSORBER
Replace if necessary.
STEERING BEARING
FRONT FORKS 16 15
Check operation/oil leakage. Repair if necessary. Check Bearing assembly for looseness;
Correct if necessary.
Relace oil Repack grease
S.NO ITEMOPERATION
DRIVE CHAIN
NUTS, BOLTS AND
FASTENERS
CENTERSTAND AND
SIDE STAND
Check Chain slack, alignment. Adjust if necessary.
Clean periodically & lubricate.
Check all Chassis fittings and fasteners for looseness.
Tighten as per specification.
Check operation and lubricate if necessary.
Check electrolyte level and top it up if necessary.
Check specific gravity and charge if required.
Check breather pipe for blockage and routing.
CONTROL CABLES
-THROTTLE
-CLUTCH
-FRONT BRAKE 18
19
20
21
BATTERY
22
Readjust or replace as required. Check operation, free play, cable damage
EVERY MONTH
IT IS RECOMMENDED THAT THE ABOVE BE SERVICED BY AUTHORIZED DEALER.
SERVICE MORE FREQUENTLY WHEN THE VEHICLE IS DRIVEN IN DUSTY AREAS.YAMAHA*
EVERY 10,000 KMS
WHEEL BEARING 14
Check Bearing assembly for looseness, damage;
Replace if necessary.
Repack grease
30 Days OR
500-700 KmAFTER EVERY DAYS OR KMS
90 Days OR
2500-2700 Km180 Days OR
4500-5000 KmAFTER
EVERY
2000 KMS

15. Location of Storage and Tool Kit compartments and their use.
16. Procedure of opening and closing of L. H. Side Panel.
17. Battery Maintenance : Checking of electrolyte level (To add only distilled water if required &
to maintain its Specified Level)
18. Correct Drive Chain Slackness (20 ~30 mm).
19. Correct type of Spark Plug and Spark Plug gap.
20. Engine Oil (in Gear Box), level checking and explaining the importance of replacing the Engine
Oil after every 2000 KMS Always use YAMALUBE 4T OIL SG Grade.
21. TFF oil to be replaced after every 10000 Kms.
22. Running- In Period/ Preventive Maintenance Schedule Instructions
23. Information of emission and safety norms (AIS + CATCON).
24. Importance and schedule of Free Services
25. Warranty Terms and Conditions.
INSTALLATION
IMPORTANT CAUTION
10-6
EXPLAINED BYSIGNATURE: _____________ NAME:
CUSTOMER’S SIGN
MAIN SELLING DLR’S STAMP, SIGNATURE
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