ONLY FOR CANADA
GENERAL MAINTENANCE AND LUBRICATION CHART
NOTE:
From 18 months or 7,000 km (4,200 mi) or 210 hours, repeat the maintenance intervals starting from 6 months
or 3,000 km (1,800 mi) or 90 hours.
Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and
technical skills.
For TT-Rs not equipped with an odometer or an hour meter, follow the month maintenance intervals.
For TT-Rs equipped with an odometer or an hour meter, follow the km (mi) or hours maintenance intervals.
Hovewer, keep in mind that if the TT-R isn´t used for a long period of time, the month maintenance intervals
should be followed.
INSP
ADJ
MAINTENANCE INTERVALS
3 - 0 - 2
Nº ITEM CHECKS AND MAINTENANCE JOBS
ODOMETER READINGSINITIAL
ClutchCheck operation
Adjust or replace cable. 1
*
Whichever
comer firstmonth
km
(mi)
hours1,000
(600)1612
3,000
(1,800)5,000
(3,000)
30 90 150
Spark arresterClean.
Front brake(TT-R125 / TT-R125E)
Check operation.
Adjust brake lever free play and replace brake shoes if necessary.
(TT-R125LW / TT-R215LWE)
Check operation, fluid level, and for fluid leakage.
Replace brake pads if necessary.
Replace brake fluid every 1 year. (TT-R125LW / TT-R125LWE)
Rear brakeCheck operation.
Adjust brake pedal free play and replace brake shoes if necessary
Brake hose
(TT-R125LW / TT-
R125LWE)Check for clack damage.
Replace
WheelsCheck runout, spoke tightness and for damage.
Tighten spokes if necessary.
TiresCheck tread depth and for damage.
Replace if necessary.
Check air pressure.
Correct if necessary.
Wheel bearingsCheck bearings for smooth operation.
Replace if necessary.
SwingarmCheck swingarm pivoting point for play.
Correct if necessary.
Lubricate with lithium soap based grease.
Drive chainCheck chain slack / alignment and condition.
Adjust and lubricate chain.
Steering
bearingsCheck bearing assemblies for looseness.
Lubricate with litium soap based grease every 4,000 km (2,400 mi) or
120 hours or 12 months (whichever comes first).
Brake and clutch
lever pivot shaftsApply lithium soap based grease lightly.
2
*3
*4
*5
*6
*7
*8
*9
10
11*
12
Brake pedal pivot
shaftsApply lithium soap based grease lightly.
Sidestand pivotCheck operation.
Apply lithium soap based grease lightly. 1314
Front forkCheck operation and for oil leakage.
Replace if necessary.
15*
Every 1 year
Every 4 year
Every ride
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3 - 18
INSP
ADJ
BRAKE PEDAL HEIGHT ADJUSTMENT
1. Check:
Brake pedal height a
Out of specification → Adjust.
2. Adjust:
Brake pedal height
FRONT BRAKE PAD INSPECTION AND
REPLACEMENT (TT-R125LW/TT-R125LWE)
1. Remove:
Plug
2. Inspect:
Brake pad thickness a
Out of specification → Replace as a set.
Brake pedal height a:
1 mm (0.04 in)
Pedal height adjustment steps:
Loosen the locknut 1.
Turn the adjusting bolt 2 until the pedal
height a is within specified height.
Tighten the locknut.
Brake pad thickness a:
Standard
4.0 mm
(0.16 in)0.8 mm
(0.03 in)
3. Replace:
Brake pad
Brake pad replacement steps:
Remove the brake caliper support bolt 1.
Turn the brake caliper 2 counterclock-
wise a.
Replace the brake pads 3.
BRAKE PEDAL HEIGHT ADJUSTMENT/FRONT BRAKE PAD
INSPECTION AND REPLACEMENT (TT-R125LW/TT-R125LWE)
5 - 11
CHASFRONT WHEEL (TT-R125LW/TT-R125LWE)
2. Install:
Brake disc 1
Bolt (brake disc) 2
NOTE:
Tighten the bolts in stage, using a crisscross
pattern.
T R..12 Nm (1.2 m · kg, 8.7 ft · lb)LT
3. Install:
Collar 1
NOTE:
Apply the lithium soap base grease on the oil
seal lips.
Install the longer collar on the brake disc 2
side.
4. Install:
Front wheel
NOTE:
Install the brake disc 1 between the brake
pads 2 correctly.
5. Install:
Wheel axle 1
6. Install:
Washer 1
Axle nut 2
T R..45 Nm (4.5 m · kg, 32 ft · lb)
