2007 YAMAHA GRIZZLY 660 check engine light

EBU17420
TABLE OF CONTENTS
SAFETY INFORMATION .............................. 1-1
LOCATION OF THE WARNING AND
SPECIFICATION LABELS ............................ 2-1
DESCRIPTION .............................................. 3-1
Left view ...................................................... 3-1
Right view.................................................... 3-1
Controls and instruments ............................ 3-2
INSTRUMENT AND CONTROL
FUNCTIONS .................................................. 4-1
Main switch ................................................ 4-1
Indicator lights and warning light ................ 4-2
Multifunction display ................................... 4-4
Handlebar switches .................................... 4-6
Throttle lever ............................................ 4-11
Speed limiter ............................................ 4-12
Front brake lever ...................................... 4-12
Brake pedal and rear brake lever ............. 4-13
Drive select lever ...................................... 4-14
Recoil starter ............................................ 4-14
Fuel tank cap ............................................ 4-14
Fuel .......................................................... 4-15Fuel cock ..................................................4-16
Starter (choke) ..........................................4-17
Seat ..........................................................4-18
Storage compartment ...............................4-19
Front carrier ..............................................4-20
Rear carrier ...............................................4-20
Adjusting the front and rear shock
absorber assemblies ...............................4-20
Auxiliary DC jack .......................................4-21
PRE-OPERATION CHECKS ..........................5-1
Pre-operation check list ..............................5-1
Fuel .............................................................5-3
Engine oil ....................................................5-3
Final gear oil ...............................................5-3
Differential gear oil ......................................5-3
Coolant .......................................................5-3
Front and rear brakes .................................5-4
Throttle lever ...............................................5-5
Tires ............................................................5-5
Measuring the tire pressure ........................5-6
Tire wear limit .............................................5-7
Chassis fasteners .......................................5-7
Instruments, lights and switches .................5-7U2C661E0.book Page 1 Thursday, March 16, 2006 10:45 AM

4-2
4
EBU17811Indicator lights and warning light EBU17840Reverse indicator light “”
This indicator light comes on when the transmis-
sion is in the reverse position.
NOTE:If the indicator light flashes or the speedometer
does not show the speed while riding, have aYamaha dealer check the speed sensor circuit.EBU17860Neutral indicator light “”
This indicator light comes on when the transmis-
sion is in the neutral position.EBU17920Coolant temperature warning light “”
This warning light comes on when the engine over-
heats. When this occurs during operation, stop the
engine as soon as it is safe to do so and allow it to
cool down for about 10 minutes.CAUTION:ECB00010
The engine may overheat if the ATV is over-
loaded. In this case, reduce the load to spec-
ification.
Start the engine after making sure that the
warning light is out. Continuous use while
the warning light is on may cause damage tothe engine.
1. On-Command differential gear lock indicator light “DIFF.
LOCK”
2. Low-range indicator light “L”
3. High-range indicator light “H”
4. Neutral indicator light “N”
5. Reverse indicator light “R”
6. Park indicator light “P”
7. On-Command four-wheel-drive/differential gear lock
indicator “”/“”
8. Coolant temperature warning light “”
DIFF.
LOCK
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4-11
4

Riding before the differential gear lock is proper-
ly engaged (e.g., when the indicator and indica-
tor light are flashing) will cause the engine speed
to be limited until engagement is complete.
When the ATV is in four-wheel-drive differential
gear lock, the maximum traveling speed is limit-
ed to 35 km/h (22 mi/h). However, if conditions
require full engine power to be available, push
and hold the override switch to disable the differ-
ential gear lock speed limiter. (See page 4-7 fora detailed explanation of this switch.)EBU18280Throttle lever Once the engine is running, movement of the throt-
tle lever will increase the engine speed.
Regulate the speed of the ATV by varying the
throttle position. Because the throttle is spring-
loaded, the ATV will decelerate, and the engine will
return to an idle any time the hand is removed from
the throttle lever.Before starting the engine, check the throttle to be
sure it is operating smoothly. Make sure it returns
to the idle position as soon as the lever is released.
WARNING
EWB00250Malfunction of the throttle could make it diffi-
cult to speed up or slow down when you need
to. This could cause an accident. Check the op-
eration of the throttle lever before you start the
engine. If the throttle does not work smoothly,
check for the cause. Correct the problem be-fore riding the ATV or consult a Yamaha dealer.1. Throttle lever
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6-1
6
EBU19880
OPERATION
EBU19900Read the Owner’s Manual carefully before riding
the ATV.
WARNING
EWB00630Read the Owner’s Manual carefully to become
familiar with all controls in order to help pre-
vent any loss of control, which could cause an
accident or injury. If there is a control or func-
tion you do not understand, ask your Yamahadealer.EBU20052Starting a cold engine
WARNING
EWB00640Always make sure all control cables work
smoothly before you begin riding in cold
weather. If the control cables are frozen or do
not work smoothly, you could be unable to
control the ATV, which could lead to an acci-dent or collision.
CAUTION:ECB00150See the “Engine break-in” section on page 6-5prior to operating the engine for the first time.
1. Turn the fuel cock to “ON”.
2. Turn the main switch to “ON” and the engine
stop switch to “”.
3. Shift the drive select lever into the neutral or
park position. The corresponding indicator
light should come on. If the indicator light does
not come on, have a Yamaha dealer check
the electrical circuit.NOTE:The engine can be started under the following con-
ditions:
The drive select lever is in the neutral or park po-
sition.
The rear brake lever is applied with the drive se-
lect lever in any position. However, it is recom-
mended to shift into the neutral or park positionbefore starting the engine.
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8
EBU23221Checking the spark plug The spark plug is an important engine component,
which is easy to check. Since heat and deposits
will cause any spark plug to slowly erode, the spark
plug should be removed and checked in accor-
dance with the periodic maintenance and lubrica-
tion chart. In addition, the condition of the spark
plug can reveal the condition of the engine.
To remove the spark plug
1. Remove panel A. (See page 8-8.)
2. Remove the spark plug cap.3. Remove the spark plug as shown, with the
spark plug wrench included in the owner’s tool
kit.
To check the spark plug
1. Check that the porcelain insulator around the
center electrode of the spark plug is a medi-
um-to-light tan (the ideal color when the ATV
is ridden normally).
NOTE:If the spark plug shows a distinctly different color,
the engine could be operating improperly. Do not
attempt to diagnose such problems yourself. In-stead, have a Yamaha dealer check the ATV.
1. Spark plug cap
1. Spark plug wrench
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8-43
8
NOTE:The brake light switch is properly adjusted when
the brake light comes on just before braking takeseffect.
2. Turn the adjusting nut while holding the brake
light switch in place. To make the brake light
come on earlier, turn the adjusting nut in direc-
tion (a). To make the brake light come on lat-
er, turn the adjusting nut in direction (b).
3. Install the panel.
EBU24900Checking and lubricating the cables The operation and the condition of all control ca-
bles should be checked before each ride, and the
cables and cable ends should be lubricated if nec-
essary. If a cable is damaged or does not move
smoothly, have a Yamaha dealer check or replace
it.
WARNING
EWB02130Inspect cables frequently and replace if dam-
aged. Corrosion can result when the cable
sheaths become damaged, and cables can
also become frayed or kinked, which could re-
strict the operation of controls and lead to anaccident or injury.EBU24911Checking and lubricating the front and
rear brake levers The operation of the front and rear brake levers
should be checked before each ride, and the lever
pivots should be lubricated if necessary.
1. Brake light switch
2. Brake light switch adjusting nut
Recommended lubricant:
Engine oil
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INDEX
AAccessories and loading ................................................ 6-6
Accessories, auxiliary jack ........................................... 4-21
Air filter element, cleaning ............................................ 8-28
Axle boots .................................................................... 8-42BBattery .......................................................................... 8-46
Brake fluid, changing .................................................... 8-39
Brake fluid level, checking ............................................ 8-37
Brake lever free play and brake pedal position (rear),
adjusting and checking .............................................. 8-40
Brake lever free play, checking the front ...................... 8-39
Brake lever, front .......................................................... 4-12
Brake levers, checking and lubricating ......................... 8-43
Brake light switches ..................................................... 8-42
Brake pads, checking the front and rear ...................... 8-36
Brake pedal and rear brake lever ................................. 4-13
Brake pedal, checking and lubricating ......................... 8-44
Brakes, front and rear .................................................... 5-4CCables, checking and lubricating ................................. 8-43
Carburetor, adjusting .................................................... 8-34
Carrier, front ................................................................. 4-20
Carrier, rear .................................................................. 4-20
Chassis fasteners ........................................................... 5-7
Cleaning ......................................................................... 9-1
Coolant .................................................................. 5-3, 8-24
Coolant temperature warning light ................................. 4-2
DDifferential gear lock indicator light ................................ 4-3
Differential gear oil ................................................ 5-3, 8-22
Drive select lever .......................................................... 4-14
Drive select lever and driving in reverse ........................ 6-3
Drive select lever safety system cable, adjusting ......... 8-36
Drive shaft universal joint, lubricating ........................... 8-45EEngine break-in .............................................................. 6-5
Engine, cold start ........................................................... 6-1
Engine idling speed ...................................................... 8-34
Engine oil ....................................................................... 5-3
Engine oil and oil filter cartridge ................................... 8-17
Engine, starting a warm ................................................. 6-3
Engine stop switch ......................................................... 4-6FFinal gear oil ................................................................... 5-3
Final gear oil, changing ................................................ 8-21
Four-wheel-drive/differential gear lock indicator ............ 4-3
Fuel ....................................................................... 4-15, 5-3
Fuel cock ...................................................................... 4-16
Fuel tank cap ................................................................ 4-14
Fuses, replacing ........................................................... 8-48HHandlebar switches ........................................................ 4-6
Headlight beam, adjusting ............................................ 8-51
Headlight bulb, replacing .............................................. 8-49
High-range indicator light ............................................... 4-3
U2C661E0.book Page 1 Thursday, March 16, 2006 10:45 AM