2007 YAMAHA GP1300R fuel pump

Table of contents
Battery ............................................. 61
Cleaning the watercraft ................... 62
Maintenance and adjustments ..... 63
Owner’s/operator’s manual and
tool kit ........................................... 63
Periodic maintenance chart ............. 65
Checking the fuel system ................ 66
Checking the oil injection system .... 66
Checking the jet thrust
nozzle angle ................................. 66
Checking and adjusting the throttle
cable ............................................ 67
Cleaning and adjusting the
spark plugs ................................... 67
Lubrication points ............................ 68
Checking the battery ....................... 69
Fuel injection system ....................... 71
Bleeding the oil pump ...................... 71
Adjusting the Yamaha Adjustable
Sponsons (YAS) .......................... 71
Specifications .................................. 72
Specifications ................................ 72
Trouble recovery ............................. 73
Troubleshooting ........................... 73
Troubleshooting chart ...................... 73
Emergency procedures ................ 76
Cleaning the jet intake and
impeller ........................................ 76
Jumping the battery ......................... 77
Replacing the fuses ......................... 78
Towing the watercraft ...................... 78
Submerged watercraft ..................... 79
UF1G74E0.book Page 2 Monday, July 31, 2006 10:10 AM

Operation
35
EJU31800
Fuel and oil
This engine uses Yamaha’s oil injection sys-
tem, which provides superior lubrication by
ensuring the proper fuel-to-oil ratio for all op-
erating conditions. No fuel premixing is nec-
essary, except during the engine break-in
period. Simply pour gasoline into the fuel tank
and oil into the oil tank.
The engine utilizes an electronic fuel injection
system to deliver the optimal air-fuel ratio re-
quired by the engine. By ensuring the optimal
combustion conditions, this system is able to
increase startability and improve fuel econo-
my.
EJU31850Gasoline
WARNING
EWJ00440
GASOLINE AND ITS VAPORS ARE HIGH-
LY FLAMMABLE AND EXPLOSIVE!

Do not smoke when refueling, and keep
away from sparks, flames, and other
sources of ignition.

Stop the engine before refueling.

Refuel in a well-ventilated area with the
watercraft in a horizontal position.

Do not stand or sit on the watercraft
while refueling in case of fire.

Take care not to spill gasoline. If gaso-
line spills, wipe it up immediately with
dry rags. Always properly dispose of
gasoline-soaked rags.

Avoid overfilling the fuel tank. Stop fill-
ing when the fuel level just reaches the
bottom of the filler tube. Do not fill up the
filler tube because fuel expands as it
warms up and could overflow. If tempo-
rarily leaving the watercraft with a full
fuel tank, do not leave it in direct sun-
light. Leave it in a well-ventilated areawith the watercraft in a horizontal posi-
tion.

Tighten the fuel tank filler cap securely
after refueling.

If you should swallow some gasoline, in-
hale a lot of gasoline vapor, or get gaso-
line in your eyes, get immediate medical
attention.

If any gasoline spills on your skin or
clothing, immediately wash the affected
area with soap and water and change
your clothes.
CAUTION:
ECJ00320

Do not use leaded gasoline. Leaded gas-
oline can seriously damage the catalytic
converter.

Use only fresh gasoline that has been
stored in clean containers.
EJU31860Gasohol
There are two types of gasohol: gasohol con-
taining ethanol and that containing methanol.
Gasohol containing ethanol can be used if
ethanol content does not exceed 10% and the
fuel meets the minimum octane ratings.
Gasohol containing methanol is not recom-
mended by Yamaha because it can cause
fuel system damage and engine performance
problems.Recommended gasoline:
Regular unleaded gasoline with a mini-
mum octane rating of
86 (Pump octane number) = (R +
M)/2
90 (Research octane number)
UF1G74E0.book Page 35 Monday, July 31, 2006 10:10 AM

Operation
36
EJU318802-stroke engine oil
CAUTION:
ECJ00270
Use only YAMALUBE 2-W engine oil, oth-
erwise the catalytic converter and other
engine components could be seriously
damaged.
NOTE:
YAMALUBE 2-W engine oil is developed for
this watercraft and available from a Yamaha
dealer.
EJU31920Filling the fuel tank
CAUTION:
ECJ00290
Be careful when refueling. Avoid getting
water and other contaminants in the fuel
tank. Contaminated fuel can cause poor
running and engine damage.
(1) Open the hood, remove the front storage
compartment, and then check the fuel
level. (See “Front storage compartment”
on page 32 for more information.)
(2) Remove the fuel tank filler cap, and then
slowly add fuel to the fuel tank. Stop fillingwhen the fuel level just reaches the bot-
tom of the filler tube.
(3) Install the fuel tank filler cap and front
storage compartment, and then close the
hood.
NOTE:
Do not fill up the filler tube because fuel ex-
pands as it warms up and could overflow.
EJU31960Filling the oil tank
WARNING
EWJ00420

Do not add gasoline to the oil tank. Fire
or explosion could result.

Oil in the bilge is a serious fire hazard.
Wipe up any spilled oil immediately.
CAUTION:
ECJ00300
Do not allow the oil tank to become com-
pletely empty. If the oil tank becomes emp-
ty, the oil pump must be bled to ensure
proper oil flow, otherwise engine damage
could result. If necessary, have a Yamaha
dealer bleed the oil pump.
(1) Remove the seat to view the oil level.
(See page 21 for seat removal and instal-
lation procedures.) Recommended engine oil:
YAMALUBE 2-W
Fuel tank capacity:
60.0 L (15.9 US gal) (13.2 Imp.gal)
UF1G74E0.book Page 36 Monday, July 31, 2006 10:10 AM

Maintenance and care
65
EJU33820Periodic maintenance chart
The following chart gives general guidelines for periodic maintenance. However, maintenance
may need to be performed more frequently depending on your operating conditions.
This “” mark indicates maintenance that you may do yourself.
This “” mark indicates work to be done by a Yamaha dealer.
* This operation should be performed after every use.
Item OperationInitial Thereafter every
Page 10
hours50
hours100
hours100
hours200
hours
6
months12
months12
months24
months
Spark plugsCheck, clean, adjust 67
Lubrication pointsLubricate 68
Intermediate hous-
ingLubricate 68
Fuel systemCheck 66
Fuel tankCheck, clean 66
Oil injection sys-
temCheck, clean 66
Throttle shaftCheck—
Cooling water pas-
sagesFlush
*60
Water inlet strain-
erCheck, clean—
Bilge strainerClean—
Electric bilge
pump strainerCheck, clean—
ImpellerCheck—
Jet thrust nozzle
angleCheck, adjust 66
QSTS mechanismCheck, adjust—
Throttle cableCheck, adjust 67
Stern drain plugsCheck, replace 40
BatteryCheck, charge 69
Rubber couplingCheck—
Engine mountCheck—
Nuts and boltsCheck—
UF1G74E0.book Page 65 Monday, July 31, 2006 10:10 AM

Maintenance and care
66
EJU34210Checking the fuel system
WARNING
EWJ00380
Gasoline is highly flammable and explo-
sive. Failure to check for and repair any
fuel leakage could result in a fire or explo-
sion. A fire or explosion can cause severe
injury or death. Shut the engine off. Do not
smoke. Avoid spilling gasoline.
Fuel in the fuel lines is pressurized.
Fuel can spray out and cause injury or a
fire hazard if a fuel line is disconnected.
Do not run the engine with a fuel line dis-
connected.
Check the fuel system for leaks, cracks, and
malfunctions. If any problem is found, consult
a Yamaha dealer.
Check:

Fuel tank filler cap and seal for damage.

Fuel in fuel tank for water and dirt.

Fuel tank for damage, cracks, and leakage.

Fuel hoses and joints for damage, cracks,
and leakage.

Air bleeding passages for leakage.EJU34230Fuel tank
Check the fuel tank for leakage and for water
in the tank. If water is found in the fuel system,
or if the fuel tank needs to be cleaned, have a
Yamaha dealer service the watercraft.
EJU34240Checking the oil injection system
Check the oil injection system for leakage,
cracks, and malfunctions. Have a Yamaha
dealer repair the oil injection system if neces-
sary.
Check:

Oil tank for damage, cracks, and leakage.

Oil in the oil tank for water and dirt.

Oil hoses and joints for damage, cracks,
and leakage.

Oil filter for dirt.

Oil pump for leakage.EJU34250Oil tank
Check the oil tank for leakage and for water in
the tank. If water is found in the oil injection
system, or if the oil tank needs to be cleaned,
have a Yamaha dealer service the watercraft.
EJU34260Oil filter
Have a Yamaha dealer check the oil filter for
dirt and clogs.
EJU34320Checking the jet thrust nozzle angle
Check the handlebars and jet thrust nozzle for
smooth operation.
Turn the handlebars as far as possible to the
right and left and check that the difference of
distances A and B between the jet thrust noz-
zle and the nozzle is within specification.
1Fuel tank
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Maintenance and care
71
EJU34490Fuel injection system
The fuel injection system was set at the
Yamaha factory. If the fuel injection system
needs to be adjusted, have a Yamaha dealer
service the watercraft.
CAUTION:
ECJ00220
Do not attempt to adjust the fuel injection
system. If the settings are disturbed by
someone who does not have the neces-
sary technical knowledge, poor engine
performance and damage may result.
EJU34500Checking the trolling speed
(1) Place the watercraft in the water.
(2) Start the engine and warm it up. Use the
tachometer in the multifunction informa-
tion center to check the trolling speed.
If the trolling speed is out of specification,
have a Yamaha dealer service the watercraft.
EJU34520Bleeding the oil pump
If the oil tank becomes completely empty, or
any hose connected to the oil pump has been
disconnected, the oil pump must be bled to
ensure proper oil flow.
If necessary, have a Yamaha dealer bleed the
oil pump.
EJU36190Adjusting the Yamaha Adjustable
Sponsons (YAS)
The Yamaha Adjustable Sponsons can be
adjusted to two positions to enhance water-
craft performance according to operator pref-
erence and operating conditions. (See page
33 for an explanation of the positions.)To adjust the YAS:
(1) Remove the bolts on both sponsons.
(2) Remove the sponsons, and then install
them in the desired position.
NOTE:
Be sure to install both sponsons in the same
position.
(3) Tighten the sponson bolts to the specified
torque. Trolling speed:
1350 ±100 r/min
1Bolt
Sponson bolt tightening torque:
18.0 Nm (13.3 ft-lb) (1.84 kgf-m)
UF1G74E0.book Page 71 Monday, July 31, 2006 10:10 AM

Specifications
72
EJU34540
Specifications
Watercraft capacity:
Maximum people on board:
2 person
Maximum load capacity:
160 kg (353 lb)
Dimensions:
Length:
2930 mm (115.4 in)
Width:
1150 mm (45.3 in)
Height:
1020 mm (40.2 in)
Dry weight:
297 kg (655 lb)
Performance:
Maximum output (according to ISO 8665/SAE
J1228):
114.7 kW@7000 r/min
Maximum fuel consumption:
57.0 L/h (15.1 US gal/h) (12.5 Imp.gal/h)
Cruising range at full throttle:
1.05 hour
Trolling speed:
1350 ±100 r/min
Engine:
Engine type:
2-stroke
Number of cylinders:
3
Engine displacement:
1297.0 cm³
Bore & stroke:
84.0 × 78.0 mm (3.31 × 3.07 in)
Compression ratio:
5.90 :1
Lubrication system:
Oil injection
Cooling system:
Water
Starting system:
Electric
Ignition system:
Digital C.D.I.
Spark plug:
BR8ES-11
Spark plug gap:
1.0–1.1 mm (0.039–0.043 in)Battery capacity:
12 V19.0 Ah
Charging system:
Flywheel magneto
Drive unit:
Propulsion system:
Jet pump
Jet pump type:
Axial flow, single stage
Impeller rotation:
Counterclockwise
Jet thrust nozzle angle:
23.0 °+23.0 °
Jet thrust nozzle trim angle:
-10 °, -5 °, 0 °, 5 °, 10 °
Fuel and oil:
Recommended fuel:
Regular unleaded gasoline
Minimum octane rating (PON):
86
Minimum octane rating (RON):
90
Recommended engine oil:
YAMALUBE 2-W
Fuel tank total capacity:
60.0 L (15.9 US gal) (13.2 Imp.gal)
Engine oil tank capacity:
5.5 L (1.45 US gal) (1.21 Imp.gal)
UF1G74E0.book Page 72 Monday, July 31, 2006 10:10 AM

Trouble recovery
73
EJU34560
Troubleshooting
If you have any trouble with your watercraft, use this section to check for the possible cause.
If you cannot find the cause, or if the procedure for replacement or repair is not described in
this owner’s/operator’s manual, have a Yamaha dealer perform the necessary service.
EJU34580Troubleshooting chart
TROUBLE POSSIBLE CAUSE REMEDY PAGE
Engine does not
start (Starter motor
does not turn over)Engine shut-
off switchClip not in place Install clip
22
Fuse Burned out Replace the fuse and
check wiring78
Battery Run down Recharge 69
Poor terminal con-
nectionsTighten as required
69
Terminal corroded Clean 61
Starter motor Faulty Have serviced by
Yamaha dealer—
Warning sys-
temOverheat mode Cool down engine
29
Engine does not
start (Starter motor
turns over)Throttle lever Squeezed Release 23
Fuel Empty Refill as soon as pos-
sible36
Stale or contaminat-
edHave serviced by
Yamaha dealer66
Fuel tank Water or dirt present Have serviced by
Yamaha dealer66
Spark plug Fouled or defective Clean or replace 67
Spark plug
capNot connected or
looseConnect properly
67
Crankcase Filled with water Crank engine with
plug out until clean79
Fuel injec-
tion systemFuel pump faulty Have serviced by
Yamaha dealer—
Water tem -
perature sen-
sorFailed Have serviced by
Yamaha dealer 29
UF1G74E0.book Page 73 Monday, July 31, 2006 10:10 AM