PERIODIC MAINTENANCE AND MINOR REPAIR
6-25
1
2
3
4
5
6
7
8
9
4. If the fuse immediately blows
again, have a Yamaha dealer
check the electrical system.
EAUT2130
Replacing the headlight bulb
This model is equipped with a quartz
bulb headlight. If the headlight bulb
burns out, replace it as follows.
1. Place the vehicle on the center-
stand.
2. Remove panel B. (See page 6-6.)
3. Disconnect the headlight coupler,
and then remove the bulb cover.
4. Unhook the headlight bulb holder,
and then remove the defective
bulb.
WARNING
EWA10790
Headlight bulbs get very hot. There-
fore, keep flammable products away
from a lit headlight bulb, and do not
touch the bulb until it has cooled
down.
5. Place a new headlight bulb into po-
sition, and then secure it with the
bulb holder.
CAUTION:
ECA10660
Do not touch the glass part of the
headlight bulb to keep it free from
oil, otherwise the transparency of
the glass, the luminosity of the bulb,
and the bulb life will be adversely af-
1. Bulb cover
ZAUM00**
1
1. Headlight bulb holder
ZAUM00**
1
PERIODIC MAINTENANCE AND MINOR REPAIR
6-26
2
3
4
5
67
8
9 fected. Thoroughly clean off any dirt
and fingerprints on the headlight
bulb using a cloth moistened with al-
cohol or thinner.
6. Install the headlight bulb cover,
and then connect the coupler.
7. Install the panel.
8. Have a Yamaha dealer adjust the
headlight beam if necessary.
EAUT1891
Replacing a front turn signal
light bulb
CAUTION:
ECA10670
It is advisable to have a Yamaha
dealer perform this job.
1. Place the scooter on the center-
stand.
2. Remove panel A. (See page 6-6.)
3. Remove the socket (together with
the bulb) by turning it counter-
clockwise.
4. Remove the defective bulb by
pushing it in and turning it counter-
clockwise.5. Insert a new bulb into the socket,
push it in, and then turn it clock-
wise until it stops.
6. Install the socket (together with the
bulb) by turning it clockwise.
7. Install the panel.
1. Turn signal light bulb
2. Socket
ZAUM00**
1
2
PERIODIC MAINTENANCE AND MINOR REPAIR
6-27
1
2
3
4
5
6
7
8
9
EAUT1922
Replacing the tail/brake light
bulb or a rear turn signal light
bulb
Tail/brake light bulb
1. Remove the tail/brake light lens by
removing the screws.
2. Remove the defective bulb by
pushing it in and turning it counter-
clockwise.
3. Insert a new bulb into the socket,
push it in, and then turn it clock-
wise until it stops.
4. Install the lens by installing thescrews.
Rear turn signal light bulb
1. Remove the tail/brake light lens by
removing the screws.
2. Remove the turn signal light lens
by removing the screws.
3. Remove the defective bulb by
pushing it in and turning it counter-
clockwise.
4. Insert a new bulb into the socket,
push it in, and then turn it clock-
wise until it stops.
5. Install the turn signal light lens by
installing the screws.
6. Install the tail/brake light lens by in-
stalling the screws.
CAUTION:
ECA10680
Do not overtighten the screws, oth-
erwise the lens may break.
EAUT1962
Replacing an auxiliary light
bulb
This model is equipped with two auxil-
iary lights. If an auxiliary light bulb burns
out, replace it as follows.
1. Remove panel B. (See page 6-6.)
2. Remove the auxiliary light socket
(together with the bulb) by turning
it counterclockwise.
3. Remove the defective bulb by pull-
ing it out.
4. Insert a new bulb into the socket.
5. Install the auxiliary light socket (to-
gether with the bulb) by turning it
clockwise.
1. Tail/brake light lens
2. Turn signal light lens
3. Rear turn signal light bulb
4. Tail/brake light bulb
ZAUM00**3
1
2
4
1. Auxiliary light bulb
2. Socket
ZAUM00**
12
SCOOTER CARE AND STORAGE
7-2
1
2
3
4
5
6
7
8
9thinner, fuel (gasoline), rust re-
movers or inhibitors, brake flu-
id, antifreeze or electrolyte.
Do not use high-pressure wash-
ers or steam-jet cleaners since
they cause water seepage and
deterioration in the following ar-
eas: seals (of wheel and swing-
arm bearings, fork and brakes),
electric components (couplers,
connectors, instruments,
switches and lights), breather
hoses and vents.
For scooters equipped with a
windshield: Do not use strong
cleaners or hard sponges as
they will cause dulling or
scratching. Some cleaning com-
pounds for plastic may leave
scratches on the windshield.
Test the product on a small hid-
den part of the windshield to
make sure that it does not leave
any marks. If the windshield is
scratched, use a quality plastic
polishing compound after
washing.
After normal use
Remove dirt with warm water, a mild
detergent, and a soft, clean sponge,
and then rinse thoroughly with clean
water. Use a toothbrush or bottlebrush
for hard-to-reach areas. Stubborn dirt
and insects will come off more easily if
the area is covered with a wet cloth for
a few minutes before cleaning.
After riding in the rain, near the sea oron salt-sprayed roadsSince sea salt or salt sprayed on the
roads during winter are extremely cor-
rosive in combination with water, carry
out the following steps after each ride in
the rain, near the sea or on
salt-sprayed roads.NOTE:
Salt sprayed on roads in the winter may
remain well into spring.
1. Clean the scooter with cold water
and a mild detergent after the en-
gine has cooled down.
CAUTION:
ECA10790
Do not use warm water since it in-
creases the corrosive action of the
salt.
2. Apply a corrosion protection spray
on all metal, including chrome- and
nickel-plated, surfaces to prevent
corrosion.
After cleaning
1. Dry the scooter with a chamois or
an absorbing cloth.
2. Use a chrome polish to shine
chrome, aluminum and stain-
less-steel parts, including the ex-
haust system. (Even the thermally
induced discoloring of stain-
less-steel exhaust systems can be
removed through polishing.)
3. To prevent corrosion, it is recom-
mended to apply a corrosion pro-
tection spray on all metal,
including chrome- and nickel-plat-
ed, surfaces.
4. Use spray oil as a universal clean-
er to remove any remaining dirt.
5. Touch up minor paint damage
caused by stones, etc.
6. Wax all painted surfaces.
7. Let the scooter dry completely be-
fore storing or covering it.
SPECIFICATIONS
8-2
1
2
3
4
5
6
7
8
9
Trail:
90.0 mm (3.54 in)
Front tire:
Type:
Tubeless
Size:
110/70-12 47L
Manufacturer/model:
CHENG SHIN / C-992N
Rear tire:
Type:
Tubeless
Size:
120/70-12 58L
Manufacturer/model:
CHENG SHIN / C-6007
Maximum load:
172 kg (379 lb)
* (Total weight of rider, passenger, cargo
and accessories)
Tire air pressure (measured on cold
tires):
Loading condition:
0–90 kg (0–198 lb)
Front:
175 kPa (25 psi) (1.75 kgf/cm
2
)
Rear:
200 kPa (29 psi) (2.00 kgf/cm
2
)
Loading condition:
90–172 kg (198–379 lb)
Front:
200 kPa (29 psi) (2.00 kgf/cm
2
)Rear:
225 kPa (33 psi) (2.25 kgf/cm
2
)
Front wheel:
Wheel type:
Cast wheel
Rim size:
J12 X MT2.75
Rear wheel:
Wheel type:
Cast wheel
Rim size:
J12 X MT3.00
Front brake:
Type:
Single disc brake
Operation:
Right hand operation
Recommended fluid:
DOT 4
Rear brake:
Type:
Drum brake
Operation:
Left hand operation
Front suspension:
Type:
Telescopic fork
Spring/shock absorber type:
Coil spring/oil damper
Wheel travel:
78.0 mm (3.07 in)
Rear suspension:
Type:
Unit swing
Spring/shock absorber type:
Coil spring/oil damper
Wheel travel:
95.5 mm (3.76 in)
Electrical system:
Ignition system:
Transistorized coil ignition (digital)
Charging system:
AC magneto
Battery:
Model:
MF (YT7B-BS)
Voltage, capacity:
12 V, 6.5 Ah
Headlight:
Bulb type:
Halogen bulb
Bulb voltage, wattage
×
quantity:
Headlight:
12 V, 60 W/55.0 W
×
1
Tail/brake light:
12 V, 5.0 W/21.0 W
×
1
Front turn signal light:
12 V, 10.0 W
×
2
Rear turn signal light:
12 V, 10.0 W
×
2
Auxiliary light:
12 V, 5.0 W
×
2
License plate light:
12 V, 5.0 W
×
1
SPECIFICATIONS
8-3
2
3
4
5
6
7
89
Meter lighting:
LED x 2
High beam indicator light:
LED x 1
Turn signal indicator light:
LED x 1
Fuses:
Main fuse:
20.0 A
Headlight fuse:
15.0 A
Taillight fuse:
7.5 A
Signaling system fuse:
15.0 A
Ignition fuse:
7.5 A
Backup fuse:
7.5 A
INDEX
A
Acceleration and deceleration................... 5-2
Air filter and V-belt case air filter
elements ............................................... 6-12
Auxiliary light bulb, replacing .................. 6-27
B
Battery..................................................... 6-22
Brake fluid, changing .............................. 6-19
Brake fluid level, checking ...................... 6-18
Brake lever, front....................................... 3-6
Brake lever, rear ....................................... 3-7
Brake levers, lubricating.......................... 6-20
Brake pads and shoes, checking ............ 6-17
Braking ...................................................... 5-2
C
Cables, checking and lubricating ............ 6-19
Care .......................................................... 7-1
Catalytic converter .................................... 3-9
Centerstand and sidestand, checking and
lubricating ............................................. 6-20
D
Dimmer switch .......................................... 3-6
E
Engine break-in ......................................... 5-3
Engine oil and oil strainer.......................... 6-9
Engine trouble warning light...................... 3-3
F
Final transmission oil .............................. 6-11
Front fork, checking ................................ 6-21
Fuel ........................................................... 3-8
Fuel consumption, tips for reducing .......... 5-3
Fuel tank cap ............................................ 3-7
Fuses, replacing...................................... 6-24
H
Handlebar switches ...................................3-5
Headlight bulb, replacing .........................6-25
High beam indicator light ...........................3-2
Horn switch ................................................3-6
I
Identification numbers................................9-1
Indicator and warning lights .......................3-2
K
Keyhole cover ............................................3-2
Key identification number ..........................9-1
Kickstarter ..................................................3-9
M
Main switch ................................................3-1
Matte color, caution ...................................7-1
Model label ................................................9-2
Multi-function display .................................3-3
P
Panels, removing and installing .................6-6
Parking.......................................................5-4
Part locations .............................................2-1
Periodic maintenance and lubrication
chart ........................................................6-3
Pre-operation check list .............................4-2
R
Rear brake lever free play, adjusting .......6-16
S
Safe-riding points .......................................1-4
Safety information ......................................1-1
Seat ...........................................................3-9
Sidestand .................................................3-11
Sidestand switch operation check ...........3-12
Spark plug, checking .................................6-7
Specifications.............................................8-1Speedometer ............................................. 3-3
Starting off ................................................. 5-2
Starting the engine .................................... 5-1
Start switch ................................................ 3-6
Steering, checking ................................... 6-21
Storage ...................................................... 7-3
Storage compartments ............................ 3-10
T
Tail/brake light bulb or rear turn signal
light bulb, replacing ............................... 6-27
Throttle cable free play, checking............ 6-14
Throttle grip and cable, checking and
lubricating .............................................. 6-20
Tires ........................................................ 6-14
Tool kit ....................................................... 6-1
Troubleshooting....................................... 6-28
Troubleshooting chart.............................. 6-29
Turn signal indicator light .......................... 3-2
Turn signal light bulb (front), replacing .... 6-26
Turn signal switch...................................... 3-6
V
Valve clearance ....................................... 6-14
Vehicle identification number .................... 9-1
W
Wheel bearings, checking ....................... 6-22
Wheels .................................................... 6-16