2007 TOYOTA PRIUS brake

403
DOITYOURSELF MAINTENANCE
Engine and Chassis
Checking the engine oil level404
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Checking the coolant level 406
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Checking the radiator and condenser 408
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Checking brake fluid 408
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Checking tire inflation pressure 409
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Checking and replacing tires 411
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Rotating tires 413
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Installing snow tires and chains 414
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Replacing wheels 415
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Aluminum wheel precautions 416
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SECTION 8– 2

408
Toyota recommends “Toyota Super Long
Life Coolant”, which has been tested to
ensure that it will not cause corrosion nor
result in malfunction of your coolant sys-
tem with proper usage. “Toyota Super
Long Life Coolant” is formulated with
long−life hybrid organic acid technology
and has been specifically designed to
avoid cooling system malfunction on
Toyota vehicles.
Please contact your Toyota dealer for fur-
ther details. If either of the above parts is extremely
dirty or you are not sure of their condi-
tion, take your vehicle to a Toyota dealer.
CAUTION
To prevent burning yourself, be care-
ful not to touch the radiator or con-
denser when the engine is hot.
NOTICE
To prevent damage to the radiator
and condenser, do not perform the
work by yourself.
Checking brake fluid
82p002b
To check the fluid level, simply look at
the seethrough reservoir. The level
should be between the “MAX” and
“MIN” lines on the reservoir.
It is normal for the brake fluid level to go
down slightly as the brake pads wear or
when the fluid level in the accumulator is
high.
Checking the radiator and
condenser

409
If the level is low, take your vehicle to
a Toyota dealer as soon as possible. Do
not drive if the red brake system warn-
ing light is on. Call a Toyota dealer for
assistance.
If the fluid level goes down soon after
your vehicle is serviced, it may indicate
a serious mechanical problem.
CAUTION
Brake fluid can harm your hands or
eyes. If fluid gets on your hands or
in your eyes, flush the affected area
with clean water immediately. If you
still feel uncomfortable with your
hands or eyes, go to the doctor.
NOTICE
If you spill some of the fluid, be sure
to wipe it off to prevent it from dam-
aging the parts or paintwork.
82p105b
Keep your tire inflation pressures
at the proper level.
The recommended cold tire inflation
pressures, tire sizes and the com-
bined weight of occupants and cargo
(vehicle capacity weight) are de-
scribed on pages 430 and 434. They
are also described on the tire and
loading information label as shown.
You should check the tire inflation
pressure every two weeks, or at least
once a month. And do not forget the
spare!
The following instructions for
checking tire inflation pressure
should be observed:
 The pressure s hould be
checked only when the tires are
cold. If your vehicle has been
parked for at least 3 hours and has
not been driven for more than 1.5
km or 1 mile since, you will get
an accurate cold tire inflation pres-
sure reading.
Checking tire inflation
pressure

415
TIRE CHAIN SELECTION
Regulations regarding the use of tire
chains vary according to location or
type of road, so always check local reg-
ulations before installing chains.
Use SAE Class “S” type radial tire chains,
with the exception of radial cable chains
or V−bar type chains.
CHAIN INSTALLATION
Install the chains on the front tires as
tightly as possible. Do not use tire
chains on the rear tires. Retighten
chains after driving 0.5 1.0 km (1/4
1/2 mile).
When installing chains on your tires, care-
fully follow the instructions of the chain
manufacturer.
If wheel covers are used, they will be
scratched by the chain band, so remove
the covers before putting on the chains.CAUTION
Do not exceed 50 km/h (30 mph) or
the chain manufacturer ’s recom-
mended speed limit, whichever is
lower.
Drive carefully avoiding bumps,
holes, and sharp turns, which may
cause the vehicle to bounce.
Avoid sharp turns or lockedwheel
braking, as use of chains may ad-
versely affect vehicle handling.
When driving with chains installed,
be sure to drive carefully. Slow
down before entering curves to
avoid losing control of the vehicle.
Otherwise an accident may occur.
NOTICE
Do not attempt to use a tire chain on
the compact spare tire, as it may re-
sult in damage to the vehicle as well
as the tire.
WHEN TO REPLACE YOUR WHEELS
If you have wheel damage such as
bending, cracks or heavy corrosion, the
wheel should be replaced.
If you fail to replace a damaged wheel,
the tire may slip off the wheel or cause
loss of handling control.
WHEEL SELECTION
When replacing wheels, care should be
taken to ensure that the wheels are re-
placed by ones with the same load ca-
pacity, diameter, rim width, and offset.
This must be observed on compact spare
tire, too.
Correct replacement wheels are available
at your Toyota dealer.
A wheel of a different size or type may
adversely affect handling, wheel and bear-
ing life, brake cooling, speedometer/odom-
eter calibration, stopping ability, headlight
aim, bumper height, vehicle ground clear-
ance, and tire or snow chain clearance to
the body and chassis.
Replacing wheels

419
83p001c
Terminals
Ground
cableHold−down clamp
Check the battery for corroded or loose
terminal connections, cracks, or loose
holddown clamp.
a. If the battery is corroded, wash it off with a solution of warm water and bak-
ing soda. Coat the outside of the termi-
nals with grease to prevent further cor-
rosion.
b. If the terminal connections are loose, tighten their clamp nuts—but do not
overtighten.
c. Tighten the hold− down clamp only
enough to keep the battery firmly in
place. Overtightening may damage the
battery case.
NOTICE
 Be sure the hybrid system and all
accessories are off before perform-
ing maintenance.
 When checking the battery, remove
the ground cable from the negative
terminal (“–” mark) first and rein-
stall it last.
 Be careful not to cause a short cir-
cuit with tools.
 Take care no solution gets into the
battery when washing it.
If the 12 volt battery is disconnected or
run down, the power window and back
door may not operate automatically and
the jam protection function will not func-
tion correctly and does not open the back
door after you reconnect, replace or re-
charge the battery. In any of these cases,
you should normalize each system. To
normalize them, see “Power windows” on
page 43 and “Back door” on page 42.
Before you disconnect the 12 volt battery,
confirm the shift position is “P” and apply
the parking brake completely. After you reconnect the 12 volt battery,
shift the shift lever to “N” and confirm the
shift position is “N” when the “IG
−ON”
mode is enabled.
After connecting the cables, the hybrid
system may not start by pushing the
“POWER” switch. In that case, push it
once again.

433
12 VOLT BATTERY
Open voltage at 20\bC (68 \bF):
12.6 − 12.8 V Fully charged
12.2 − 12.4 V Half charged
11 . 5 − 11.9 V Discharged
[Voltage that is checked 20 minutes after
the key is removed with all the lights
turned off]
Charging rates: 3.5 A max.
HYBRID TRANSAXLE
Fluid capacity (drain and refill),
L (qt., Imp.qt.): 3.6 (3.8, 3.2)
Fluid type: “Toyota Genuine ATF WS” or
equivalent
Please contact your Toyota dealer for further
details. BRAKES
Minimum pedal clearance when depressed
with the force of 196 N (20 kgf, 44 lbf)
with the traction motor running, mm (in.):
101.0 (3.98)
Pedal free play, mm (in.): 1 − 4 (0.04 − 0.16)
Parking brake adjustment when depressed
with the force of 294 N (30 kgf, 66 lbf): 6 − 9 clicks
Fluid type: SAE J1703 or FMVSS No. 116 DOT 3
STEERING
Wheel free play: Less than 30 mm (1.2 in.)

436
22. IGN 7.5 A: Hybrid system, hybrid ve-
hicle immobilizer system, SRS air bags
23. SPARE 30 A: Spare
24. SPARE 15 A: Spare
25. DRL 7.5 A: Daytime running light sys-
tem
26. HLP LO RH 15 A (Vehicles with dis- charged headlight) or 10 A (Vehicles
with halogen headlight): Right−hand
headlight (low beam)
27. HLP LO LH 15 A (Vehicles with dis- charged headlight) or 10 A (Vehicles
with halogen headlight): Left−hand
headlight (low beam)
28. HLP HI RH 10 A: Right−hand head-
light (high beam)
29. HLP HI LH 10 A: Left−hand headlight
(high beam)
30. EFI 15 A: Multiport fuel injection sys-
tem/sequential multiport fuel injection
system
31. AM2 15 A: “IGN” fuse, ignition system
32. HORN 10 A: Horn
33. HEV 20 A: Hybrid system
34. P CON MAIN 7.5 A: Parking control
system, hybrid vehicle immobilizer sys-
tem 35. ABS1 25 A:
Anti−lock brake system
36. ETCS 10 A: Electronic throttle control
system
37. BATT FAN 10 A: Battery cooling fan
38. HAZ 10 A: Turn signal lights, emergen-
cy flasher
39. DOME 15 A: Audio system, interior
lights, smart entry and start system,
gauge and meter, turn signal lights,
luggage room light, clock
40. ABS MAIN3 15 A: Anti−lock brake sys-
tem
41. ABS MAIN2 10 A: Anti−lock brake sys-
tem
42. ABS MAIN1 10 A: Anti−lock brake sys-
tem
43. FR FOG 15 A: Fog lights
44. CHS W/P 10 A: CHS W/P
45. AMP 30 A: Audio system
46. PTC HTR2 30 A: PTC heater
47. PTC HTR1 30 A: PTC heater
48. CDS FAN 30 A: Electric cooling fan
49. DC/DSS 5 A: Inverter and converter
50. MAIN 120 A: Hybrid system

443
In order to be effective, the SRS
airbags must deploy with tremen-
dous speed. The rapid deployment
of the SRS airbags makes the
SRS airbags themselves potential
sources of serious injury if an oc-
cupant is too close to an airbag,
or if an object or some part of his
or her body has been placed be-
tween the occupant and the airbag
at the time of deployment. This is
just one example of how the in-
structions in Section 2−2 of this
Owner ’s Manual will help ensure
proper use of the occupant re-
straint systems, and increase the
safety they can provide to you
and your family in the event of an
accident.
Toyota recommends you to read
the provisions in Section 2− 2 care-
fully and refer to them as needed
during your time of ownership of
this vehicle.Event data recorder
Your vehicle has computers that
monitor and control certain as-
pects of your vehicle. These com-
puters assist in driving and main-
taining optimal vehicle perfor-
mance. Besides storing data useful
for troubleshooting, there is a sys-
tem to record data in a crash or
a near car crash event. This is
called an Event Data Recorder
(EDR).
The SRS airbag sensor assembly
contains the EDR. In a crash or a
near car crash event, this device
may record some or all of the fol-
lowing information:
 Engine speed
 Whether the brake pedal was
applied or not
 Vehicle speed
 To what extent the accelerator
pedal was depressed
 Position of the transmission
selector lever
 Whether the driver and front
passenger wore the seat belts
or not
 Driver ’s seat position
 Front passenger ’s occupant
classification