Downloaded from www.Manualslib.com manuals search engine Automatic Transmission/Transaxle: 5A-75
DTC P1878: Torque Converter Clutch ShudderS7RS0B5104042
DTC Detecting Condition and Trouble Area
DTC Confirmation Procedure
WARNING!
• When performing a road test, select a place where there is no traffic or possibility of a traffic accident and be very careful during testing to avoid occurrence of an accident.
• Road test should be carried out with 2 persons, a driver and tester, on a level road.
1) Connect scan tool to DLC with ignition switch OFF.
2) Clear DTCs in TCM and ECM memories by using scan tool.
3) Start engine and warm it up to normal operating temperature.
4) Drive vehicle with 3rd or 4th gear in “D” range and slip c ontrolled lock-up ON for 20 seconds or longer referring to
“Automatic Gear Shift Table”.
5) Stop vehicle.
6) Check DTC, pending DTC and freeze-frame data.
DTC Troubleshooting DTC detecting condition
Trouble area
The acceleration slip control function stops when the variation in the output
revolution speed of the specified amp litude and specified cycle is detected
within a specified period of time. When t he specified variation is not detected
after the acceleration slip control stops. • Mismatching ATF
• Torque converter clutch malfunction
• Valve body
•TCM
Step
Action YesNo
1 Was “A/T System Check” performed? Go to Step 2.Go to “A/T System
Check”.
2 Change A/T fluid referring to “A/T Fluid Change”. Check DTC after performing “DTC Confirmation Procedure”.
Is DTC P1878 still indicated? Faulty torque converter
clutch.
Replace torque
converter.System is in good
condition.
Downloaded from www.Manualslib.com manuals search engine 5A-76 Automatic Transmission/Transaxle:
DTC P2762: Torque Converter Clutch (TCC) Pressure Control Solenoid Control Circuit Range /
Performance
S7RS0B5104050
Wiring Diagram
DTC Detecting Condition and Trouble Area
DTC Confirmation Procedure
1) Connect scan tool to DLC with ignition switch turned OFF.
2) Clear DTC in TCM memory.
3) Start engine.
4) Keep engine running at idle speed for 30 seconds or more.
5) Stop vehicle and check DTC.
12V
C34-5
C34-3
WHT/BLU
WHT/BLK
3
1
2
53
C34C35
[A]
I4RS0A510019-01
1. TCM
3. A/T
2. TCC solenoid valve [A]: Terminal arrangement of TCM connector (viewed from harness side)
DTC detecting conditionTrouble area
Difference between target current of TCC solenoid valve
circuit and monitor current of TCC solenoid valve circuit is
more than specification. • TCC solenoid valve or its circuit malfunction
•TCM
Downloaded from www.Manualslib.com manuals search engine 5A-78 Automatic Transmission/Transaxle:
DTC P2763: Torque Converter Clutch Pressure Control Solenoid Control Circuit HighS7RS0B5104043
Wiring Diagram
DTC Detecting Condition and Trouble Area
DTC Confirmation Procedure
WARNING!
• When performing a road test, select a place where there is no traffic or possibility of a traffic
accident and be very careful during testing to avoid occurrence of an accident.
• Road test should be carried out with 2 persons, a driver and a tester, on a level road.
1) Connect scan tool to DLC with ig nition switch OFF, if available.
2) Clear DTC in TCM memory.
3) Start engine.
4) Keep engine running at idle speed in “P” range for 10 seconds or more.
5) Check DTC.
DTC Troubleshooting
1. TCM 3. A/T
2. TCC lock-up pressure control solenoid valve [A]: Terminal arrangement of TCM connector (viewed from harness side)
DTC detecting conditionTrouble area
Voltage of TCC lock-up pressure control solenoid valve TCM
terminal is high although TCM is commanding TCC lock-up
pressure control sole noid to turn OFF. • TCC lock-up pressure contro
l solenoid valve circuit
shorted to ground
• Malfunction of TCC lock-up pressure control solenoid valve
•TCM
12V
C34-5
C34-3
WHT/BLU
WHT/BLK
3
1
2
53
C34C35
[A]
I4RS0A510019-01
Step
Action YesNo
1 Was “A/T System Check” performed? Go to Step 2.Go to “A/T System
Check”.
Downloaded from www.Manualslib.com manuals search engine 5A-80 Automatic Transmission/Transaxle:
DTC P2764: Torque Converter Clutch Circuit Pressure Control Solenoid Control Circuit LowS7RS0B5104044
Wiring Diagram
DTC Detecting Condition and Trouble Area
DTC Confirmation Procedure
WARNING!
• When performing a road test, select a place where there is no traffic or possibility of a traffic
accident and be very careful during testing to avoid occurrence of an accident.
• Road test should be carried out with 2 persons, a driver and a tester, on a level road.
1) Connect scan tool to DLC with ig nition switch OFF, if available.
2) Clear DTC in TCM memory.
3) Start engine.
4) Keep engine running at idle speed in “P” range for 20 seconds or more.
5) Check DTC.
DTC Troubleshooting
1. TCM 3. A/T
2. TCC pressure control solenoid valve [A]: Terminal arrangement of TCM connector (viewed from harness side)
DTC detecting condition Trouble area
Voltage of TCC lock-up pressure control solenoid valve TCM
terminal is low although TCM is commanding TCC lock-up
pressure control sole noid to turn ON. • TCC lock-up pressure contro
l solenoid valve circuit
shorted to ground
• Malfunction of TCC lock-up pressure control solenoid valve
•TCM
12V
C34-5
C34-3
WHT/BLU
WHT/BLK
3
1
2
53
C34C35
[A]
I4RS0A510019-01
Step
Action YesNo
1 Was “A/T System Check” performed? Go to Step 2.Go to “A/T System
Check”.
Downloaded from www.Manualslib.com manuals search engine 5A-82 Automatic Transmission/Transaxle:
Inspection of TCM and Its CircuitsS7RS0B5104045
TCM and its circuits can be checked at TCM wiring connec tors by measuring voltage, pulse signal and resistance.
CAUTION!
TCM cannot be checked by itself, it is strictly prohibited to connect voltmeter or ohmmeter to TCM with
connector disconnected from it.
1) Remove TCM (1) from vehicle referring to “Transmission Control Module (TCM) Removal and Installation”.
2) Connect TCM connectors (2) to TCM.
3) Check voltage and/or pulse signal at each terminal of connectors connected using voltmeter (3) and oscilloscope
(4).
NOTE
• As each terminal voltage is affected by battery voltag e, confirm that it is 11 V or more when ignition
switch is ON.
• Voltage with asterisk(*) cannot be measured by voltmeter because it is pulse signal. Check it with oscilloscope if necessary.
Terminal arrangement of TCM coupler (Viewed from harness side)
5. Body ground
3
5 4
12
I6RS0C510009-01
65
16 15 14 13 12 11 43
24 23 2122 10 9 8 721
1920 18 17
C34
17 16
26 25
15 14
65 3
42
13 12
23 2224 11 10 9
21 20 19 87
18
1
C35
I4RS0A510022-01
Downloaded from www.Manualslib.com manuals search engine 5A-84 Automatic Transmission/Transaxle:
Connector “C35”
Terminal Wire color Circuit Standard
voltage Condition
1RED Transmission range
sensor (“R” range) 8 – 14 V Ignition switch ON, select lever at “R” range
0 – 1 V Ignition switch ON, select lever at other than “R” range
2— — — —
3— — — —
4— — — —
5— — — —
6WHT Input shaft speed
sensor (+) 2 – 3 V Ignition switch turned ON, engine stops.
*(“Referenc
e waveform No. 4: ”) While engine running.
(Output signal is waveform. Waveform frequency varies
depending on output shaft speed. (16 pulses are
generated par 1 input shaft revolution.))
7GRN Transmission range
sensor (“D” range) 8 – 14 V Ignition switch ON, select lever at “D” range
0 – 1 V Ignition switch ON, select lever at other than “D” range
8 GRN/ORN Transmission range
sensor (“N” range) 8 – 14 V Ignition switch ON, select lever at “N” range
0 – 1 V Ignition switch ON, select lever at other than “N” range
9— — — —
10 — — — — 11 — — — —
12 PPL/YEL Diagnosis switch (if
equipped) 8 – 14 V Ignition switch ON
13 — — — —
14 — — — —
15 — — — —
16 BLK Input shaft speed
sensor (–) 2 – 3 V Ignition switch ON, engine at stop
17 — — — —
18 LT G R N /
BLK Transmission range
sensor (“L” range) 8 – 14 V Ignition switch ON, select lever at “L” range
0 – 1 V Ignition switch ON, select lever at other than “L” range
19 GRN/YEL Transmission range
sensor (“2” range) 8 – 14 V Ignition switch ON, select lever at “2” range
0 – 1 V Ignition switch ON, select lever at other than “2” range
20 PNK/BLK Transmission range
sensor (“P” range) 8 – 14 V Ignition switch ON, select lever at “P” range
0 – 1 V Ignition switch ON, select lever at other than “P” range
21 — — — —
22 — — — —
23 PPL/WHT Data link connector 8 – 14 V Ignition switch ON
24 — — — —
25 PPL Output shaft speed
sensor 8 – 14 V Ignition switch ON
*0 – 1 V ↑↓
10 – 14 V
(“Reference waveform No. 5: ”) Vehicle running.
(Sensor signal is pulse. Pulse frequency varies
depending on vehicle speed. (8190 pulses are
generated par 60 km/h, 37.5 mile/h)
26 — — — —
Downloaded from www.Manualslib.com manuals search engine 5A-86 Automatic Transmission/Transaxle:
Reference waveform No. 5
Output shaft speed sensor signal at vehicle speed 60
km/h (37 mile/h).
TCM Power and Ground Circuit CheckS7RS0B5104046
Wiring DiagramMeasurement
terminal
CH1: “C35-25” to “C34-1”
Oscilloscope
setting CH1: 5 V/DIV
TIME: 2 ms/DIV
Measurement
condition • After warmed up to normal
operating temperature
• Drive vehicle at 60 km/h (37 mile/h).
I3RM0B510028-01
BLK
BLK
BLK
C34-1
C34-23
C34-6YEL/BLKYEL/BLU
LT GRN/BLK
+BB
C34-24WHT/RED1
23
6
24 23 1
C34C35
[A]
I4RS0A510023-01
1. TCM
3. Ignition switch
2. A/T relay [A]: Terminal arrangement of TCM connector (viewed from harness side)
Downloaded from www.Manualslib.com manuals search engine Automatic Transmission/Transaxle: 5A-89
A/T Fluid Level CheckS7RS0B5106002
CAUTION!
Do not use any fluid other than the specified
ATF. Use of any fluid other than the specified
ATF may cause juddering or some other
faulty condition to occur.
Level Check at Normal Operating (Hot) Temperature
– Hot Check1) Drive vehicle so that A/T fluid temperature reach the
normal operating temperature (70 – 80 °C (158 –
176 °F)).
2) Stop vehicle with engine running and place it level.
3) With select lever at “P” range, apply parking brake and place chocks against wheels.
4) Keep engine idling and shift selector slowly to “L” and back to “P” position.
5) With engine idling, pull out fluid level gauge, wipe it off with a clean cloth and put it back into place.
6) Pull out fluid level gauge (1) again and check fluid level indicated on it. The lo west fluid level should be
between FULL HOT (2) and LOW HOT (3). If it is
below LOW HOT, add SUZUKI ATF 3317 or Mobil
ATF 3309 up to FULL HOT.
Automatic transaxle fluid
SUZUKI ATF 3317 or Mobil ATF 3309
NOTE
• Do not race engine while checking fluid level, even after the engine start.
• Do not overfill. Overfilling can cause foaming and loss of fluid through breather.
Then slippage and transaxle failure can
result.
• Bringing the level from LOW HOT to FULL HOT requires 0.4 liters (0.85 / 0.70 US/Imp.
pt).
• If vehicle was driven under high load such as pulling a trailer, fluid level should be
checked about half an hour after it is
stopped.
Level Check at Room (Cold) Temperature – Cold
Check
Fluid level can be checked temporarily at room (cold)
temperature which correspond to 20 – 30 °C (68 – 86
° F). This level check is considered to be preparation
before performing level check under normal operating
(hot) temperature. Checking procedure itself is the same
as that described in “Level Check at Normal Operating
(Hot) Temperature – Hot Check: ”. If fluid level is
between “FULL COLD” (4) and “LOW COLD” (5),
proceed to test drive. And when fluid temperature has
reached normal operating temp erature, check fluid level
again and adjust it as necessary.
CAUTION!
Fluid level check at room (cold) temperature
is recommended only for preparation of level
check under normal (hot) operating
condition.
Failure to perform fluid level check under
normal (hot) operating temperature may
result in damage to transaxle.
4. “FULL COLD” mark 5. “LOW COLD” mark
1. Fluid level gauge 2. “FULL HOT” mark 3. “LOW HOT” mark
I3RM0B510032-01
I3RM0B510032-01