2007 SUZUKI SWIFT Seat removal

Downloaded from www.Manualslib.com manuals search engine 8B-72 Air Bag System:
2 1) With ignition switch OFF, disconnect special tools and SDM connector “L29”.
2) Release shorting bar in SDM connector inserting release tool (1) included in special tool (A).
3) Measure resistance between “L29-11” and body ground, and between “L29-12” and body ground (for DTC
B1063) or “L29-13” and body ground, and between “L29-
14” and body ground (for DTC B1067) with connected
special tools (B) and (C).
Special tool
(A): 09932–76010
(B): 09932–75010
(C): 09932–78340
Is resistance infinity? Substitute a known-
good SDM and recheck.
DTC B1063: Repair
short from “GRY/RED”
or “GRY” wire circuit to
ground in floor harness.
DTC B1067: Repair
short from “BRN/WHT”
or “BRN” wire circuit to
ground in floor harness.
3 1) With ignition switch OFF, disconnect special tools (B) and (C) then reconnect connector “L25” or “L30”.
2) Disconnect side-air bag (inflator) module connector (1) from side-air bag (inflator) module.
3) Check proper connection to side-air bag (inflator) module at terminal in connector.
4) If OK, then connect special tools (A), (B) and (C) to side- air bag (inflator) connector.
Special tool
(A): 09932–76010
(B): 09932–75010
(C): 09932–78310
5) Check SDM DTC.
With ignition switch ON, is DTC B1063 or B1067 still
indicated? DTC B1063: Repair
short from “GRY/RED”
or “GRY” wire circuit to
ground in seat harness.
DTC B1067: Repair
short from “BRN/WHT”
or “BRN” wire circuit to
ground in seat harness.
Replace side-air bag
(inflator) module
referring to “Side-Air
Bag (Inflator) Module
Removal and
Installation”.
Step Action Yes No
"L29-12""L29-13""L29-14"
"L29-11"
(A)
“L25”, “L30”
(C)
(B)
STEERING WHEEL
I7RS0A820022-01
1
“L25”, “L30”
STEERING WHEEL(B)
(C)
(A)
I4RS0A820034-01

Downloaded from www.Manualslib.com manuals search engine Air Bag System: 8B-75
2 1) With ignition switch OFF, disconnect special tools (B), (C) and SDM connector “L29”.
2) Release shorting bar in SDM connector inserting release tool (1) included in special tool (A).
3) Measure voltage between “L29-11” and body ground, and between “L29-12” and ground (for DTC B1064) or
“L29-13” and body ground, and between “L29-14” and
body ground (for DTC B1068) with connected special
tools (B) and (C).
Special tool
(A): 09932–76010
(B): 09932–75010
(C): 09932–78340
With ignition switch ON, is voltage 1 V or less? Substitute a known-
good SDM and recheck.
DTC B1064: Repair
short from “GRY/RED”
or “GRY” wire circuit to
power circuit in floor
harness.
DTC B1068: Repair
short from “BRN/WHT”
or “BRN” wire circuit to
power circuit in floor
harness.
3 1) With ignition switch OFF, disconnect special tools (B) and (C) then reconnect connector “L25” or “L30”.
2) Disconnect side-air bag (inflator) module connector (1) from side-air bag (inflator) module.
3) Check proper connection to side-air bag (inflator) module at terminal in connector.
4) If OK, then connect special tools (A), (B) and (C) to side- air bag (inflator) connector.
Special tool
(A): 09932–76010
(B): 09932–75010
(C): 09932–78310
5) Check SDM DTC.
With ignition switch ON, is DTC B1064 or B1068 still
indicated? DTC B1064: Repair
short from “GRY/RED”
or “GRY” wire circuit to
power circuit in seat
harness.
DTC B1068: Repair
short from “BRN/WHT”
or “BRN” wire circuit to
power circuit in seat
harness.
Replace side-air bag
(inflator) module
referring to“Side-Air Bag
(Inflator) Module
Removal and
Installation”.
Step Action Yes No
"L29-12""L29-13""L29-14"
"L29-11"
(A)
“L25”, “L30”
(C)
(B)
STEERING WHEEL
I7RS0A820023-01
1
“L25”, “L30”
STEERING WHEEL(B)
(C)
(A)
I4RS0A820034-01

Downloaded from www.Manualslib.com manuals search engine Air Bag System: 8B-103
Driver Air Bag (Inflator) Module InspectionS7RS0B8206006
WARNING!
Never disassemble air bag (inflator) module
or measure its resistance. Otherwise,
personal injury may result.

CAUTION!
If air bag (inflator) module was dropped from
a height of 90 cm (3 ft) or more, it should be
replaced.

Check air bag (inflator) module visually and if any of the
following is found, replace it with a new one.
• Air bag being deployed
• Trim cover (pad surface) (1) being cracked
• Inflator case (2) being damaged or having been exposed to strong impact (dropped)
• Bend or deformity of air bag (inflator) module bracket.
Passenger Air Bag (Inflator) Module Removal
and Installation
S7RS0B8206007
WARNING!
• Never attempt to disassemble or repair the passenger air bag (inflator) module. If any
abnormality is found, be sure to replace it
with new one as an assembly.
• Be sure to read “Precautions on Service and Diagnosis of Air Bag System”,
“Precautions on Handling and Storage of
Air Bag System Components” and
“Precautions on Disposal of Air Bag and
Seat Belt Pretensioner” before starting to
work and observe every precaution during
work. Neglecting them may result in
personal injury or undeployment of the air
bag when necessary.

Removal
1) Disable air bag system. Re fer to “Disabling Air Bag
System”.
2) Disconnect passenger air bag (inflator) module connector (1) as shown in figure.
a) Unlock lock button (2).
b) With lock button unlocked, disconnect connector.
3) Remove passenger air bag (inflator) module attaching bolts (1).
4) Remove passenger air bag (inflator) module with air bag hole cover (1) from instrument panel as shown.
1 2
I4RS0A820059-01
2
1
a)b)
I4RS0A820060-01
1I4RS0A820061-01
“A”
“A”“A”
1
I4RS0A820062-01

Downloaded from www.Manualslib.com manuals search engine Air Bag System: 8B-105
4) Connect passenger air bag (inflator) module connector (1) securely as shown in figure.
a) Connect connector.
b) Lock connector with lock button (2).
5) Enable air bag system. Refer to “Enabling Air Bag System”.
Passenger Air Bag (Inflator) Module InspectionS7RS0B8206008
WARNING!
• Never measure resistance of passenger air bag (inflator) module or disassemble it.
Otherwise personal injury may result.
• Never attempt to disassemble or repair the passenger air bag (inflator) module. If any
abnormality is found, be sure to replace it
with new one as an assembly.
• Be sure to read “Precautions on Service and Diagnosis of Air Bag System”,
“Precautions on Handling and Storage of
Air Bag System Components” and
“Precautions on Disposal of Air Bag and
Seat Belt Pretensioner” before starting to
work and observe every precaution during
work. Neglecting them may result in
personal injury or undeployment of the air
bag when necessary.

CAUTION!
If air bag (Inflator) module was dropped from
a height of 90 cm (3 ft) or more, it should be
replaced.

Check air bag (inflator) module appearance visually for
the following symptoms and if any one of them is found,
replace with a new one.
• Air bag has deployed.
• Wire harness or connector is damaged.
• Air bag (inflator) module is damaged or a strong impact was applied to it.
• Bend or deformity of air bag (inflator) module bracket.
Side-Air Bag (Inflator) Module Removal and
Installation
S7RS0B8206009
WARNING!
• Never attempt to disassemble or repair the side-air bag (inflator) module. If any
abnormality is found, be sure to replace it
with new one as an assembly.
• Be sure to read “Precautions on Service and Diagnosis of Air Bag System”,
“Precautions on Handling and Storage of
Air Bag System Components” and
“Precautions on Disposal of Air Bag and
Seat Belt Pretensioner” before starting to
work and observe every precaution during
work. Neglecting them may result in
personal injury or undeployment of the air
bag when necessary.

Removal
1) Disable air bag system. Re fer to “Disabling Air Bag
System”.
2) Roll up the seat surface of the seat back.
3) Remove sleeve lock nut (1) from seat back (2).
1
2
a)
b)
I4RS0A820066-01
I3RH0A820071-01
1
2
I4RS0A820067-01

Downloaded from www.Manualslib.com manuals search engine Air Bag System: 8B-107
Side-Air Bag (Inflator) InspectionS7RS0B8206010
WARNING!
• Never attempt to disassemble or repair the side-air bag (inflator) module. If any
abnormality is found, be sure to replace it
with new one as an assembly.
• Be sure to read “Precautions on Service and Diagnosis of Air Bag System” before
starting to work and observe every
precaution during work. Neglecting them
may result in personal injury or
undeployment of the air bag when
necessary.

CAUTION!
If air bag (inflator) module was dropped from
a height of 90 cm (3 ft) or more, it should be
replaced.

Check air bag (inflator) module appearance visually for
the following symptoms and if any one of them is found,
replace with a new one.
• Air bag has deployed.
• There is a crack in trim cover (pad surface).
• Wire harness or connector is damaged.
• Air bag (inflator) module is damaged or a strong impact was applied to it.
• Bend or deformity of air bag (inflator) module bracket.
Side Curtain-Air Bag (Inflator) Module Removal
and Installation
S7RS0B8206011
WARNING!
• Never attempt to disassemble or repair the side curtain-air bag (inflator) module. If any
abnormality is found, be sure to replace it
with new one as an assembly.
• Be sure to read “Precautions on Service and Diagnosis of Air Bag System”,
“Precautions on Handling and Storage of
Air Bag System Components” and
“Precautions on Disposal of Air Bag and
Seat Belt Pretensioner” before starting to
work and observe every precaution during
work. Neglecting them may result in
personal injury or undeployment of the air
bag when necessary.

Removal
1) Disable air bag system. Re fer to “Disabling Air Bag
System”.
2) Remove head lining referring to “Head Lining Removal and Installati on in Section 9H”.
3) Disconnect side curtain-air bag (inflator) module connector (1) as shown in figure.
a) Unlock lock button (2).
b) With lock button unlocked, disconnect connector.
I4RS0A820075-02
2
1 a)
b)
I4RS0A820077-01

Downloaded from www.Manualslib.com manuals search engine Air Bag System: 8B-109
Side Curtain-Air Bag (Inflator) Module
Inspection
S7RS0B8206012
WARNING!
• Never measure resistance of side curtain-air bag (inflator) module or disassemble it.
Otherwise personal injury may result.
• Never attempt to disassemble or repair the side curtain-air bag (inflator) module. If any
abnormality is found, be sure to replace it
with new one as an assembly.
• Be sure to read “Precautions on Service and Diagnosis of Air Bag System”,
“Precautions on Handling and Storage of
Air Bag System Components” and
“Precautions on Disposal of Air Bag and
Seat Belt Pretensioner” before starting to
work and observe every precaution during
work. Neglecting them may result in
personal injury or undeployment of the air
bag when necessary.

CAUTION!
If air bag (inflator) module was dropped from
a height of 90 cm (3 ft) or more, it should be
replaced.

Check air bag (inflator) module appearance visually for
the following symptoms and if any one of them is found,
replace with a new one.
• Air bag has deployed.
• Inflator case being damaged or having been exposed to strong impact (dropped).
Forward-Sensor Removal and InstallationS7RS0B8206013
WARNING!
During service procedures, be very careful
when handling a sensor.
• Never strike or jar a sensor.
• A sensor and mounting bracket bolts must be carefully torqued to assure proper
operation. Under loose connection, it
could cause improper operation of the air
bag system.

Removal
1) Disconnect negative cable at battery.
2) Disable air bag system referring to “Disabling Air Bag System”.
3) Disconnect forward-sensor connector sliding connector outer (2) as shown.
4) Remove forward-sensor bolt (1) and forward-sensor (2).
I4RS0A820078-03
1
2
I4RS0A820079-01
1
2
I5RH01820119-01

Downloaded from www.Manualslib.com manuals search engine 8B-110 Air Bag System:
Installation
CAUTION!
Proper operation of forward-sensor requires
sensor be rigidly attached to vehicle
structure and that the arrow on sensor be
pointing toward the front of the vehicle.

1) Check that none of the following faulty conditions exists.
• Bend, deformity or rust of front panel.
• Foreign matter on mating surface of sensor.
2) Apply thread lock cement to mounting bolts thread. Install forward-sensor (1) on front panel and tighten
mounting bolt (2) to specified torque.
“A”: Thread lock cement 99000–32100 (Thread
Lock Cement 1305)
Tightening torque
Forward-sensor mounting bolt (a): 9 N·m (0.9
kgf-m, 6.5 lb-ft)
3) Connect forward-sensor connector by pushing connector till click is heard from it.
4) Connect negative cable at battery.
5) Enable air bag system referring to “Enabling Air Bag System”.
Forward-Sensor InspectionS7RS0B8206014
WARNING!
During service procedures, be very careful
when handling a sensor.
• Never strike or jar a sensor.
• A sensor and mounting bracket bolts must be carefully torqued to assure proper
operation. Under loose connection, it
could cause improper operation of the air
bag system.

CAUTION!
• Never disassemble forward-sensor.
• Sensor should be replaced when it was dropped from a height of 90 cm (3 ft) or
more.

• Check sensor for dents, cracks or deformation.
• Check sensor connector (sensor side and harness side) and sensor connector lock mechanism for
damage or crack.
• Check connector terminals for bend, corrosion or rust.
Side-Sensor Removal and InstallationS7RS0B8206015
WARNING!
During service procedures, be very careful
when handling a sensor.
• Never strike or jar a sensor.
• A sensor bolt must be carefully torqued to assure proper operation. Under loose
connection, it could cause improper
operation of the air bag system.

Removal
1) Disconnect negative (–) cable at battery.
2) Disable air bag system. Re fer to “Disabling Air Bag
System”.
3) Remove center pillar lowe r trim and side sill scuff.
4) Turn up floor carpet at front seat side.
5) Remove side-sensor bolt (1), and side-sensor (2) from under body (3).
2,"A",(a)
1
I5RH01820120-01
1 23I4RS0A820080-01

Downloaded from www.Manualslib.com manuals search engine 8B-114 Air Bag System:
Deployment / Activation Outside of Vehicle
When you intend to return the vehicle to service, deploy
the air bag (inflator) module(s) or activate seat belt
pretensioner(s) outside of the vehicle.1) Turn ignition switch to LOCK position and remove key.
2) Wear safety glasses during this deployment / activation procedure.
3) Check that there is no open, short or damage in special tools (deployment harness (A) and adapter
cable (B)). If any faulty is found, do not use it and be
sure to use new special tool.
Special tool
(A): 09932-75031
(B): 09932–76510
4) Short two deployment harness leads (1) together by fully seating one banana plug into the other.
WARNING!
Deployment harness (A) shall remain shorted
and not be connected to 12 volts vehicle
battery till you are ready to deploy air bag
module or activate seat belt pretensioner.

5) Remove air bag (inflator) module(s) or seat belt pretensioner(s) from vehicle referring to “Driver Air
Bag (Inflator) Module Re moval and Installation”,
“Passenger Air Bag (Inflator) Module Removal and
Installation”or “Front Seat Belt Removal and
Installation in Section 8A”.
WARNING!
• For handing and storage of live air bag (inflator) module, select place where
ambient temperature below 65 °C (150 °F),
without high humidity and away from
electric noise.
• Always carry live air bag (inflator) module with trim cover away from you.
• When storing live air bag (inflator) module or when leaving live air bag (inflator)
module unattended on bench or other
surface, always face trim cover up and
away from surface. As the live passenger
air bag (inflator) module must be placed
with its bag (trim cover) facing up, place it
on the workbench with a slit (1) or use the
workbench vise (2) to hold it securely at its
lower mounting bracket (3). It is also
prohibited to place anything on top of the
trim cover and stack air bag (inflator)
modules. This is necessary so that free
space is provided to allow air bag (inflator)
module to expand in the unlikely event of
accidental deployment.
Failure to follow procedures may result in
personal injury.

I4RS0A820084-01