Downloaded from www.Manualslib.com manuals search engine Seat Belts: 8A-4
Front Seat Belt Removal and InstallationS7RS0B8106002
WARNING!
• Never attempt to disassemble or repair the seat belt pretensioner (retractor
assembly). If any abnormality is found, be
sure to replace it with new one as an
assembly.
• Be sure to read “Precautions on Service and Diagnosis of Seat Belt” before starting
to work and observe every precaution
during work. Ne glecting them may result in
personal injury or una ctivation of the seat
belt pretensioner when necessary.
Removal
1) Disconnect negative (–) cable at battery.
2) Disable air bag system. Refer to “Disabling Air Bag System in Section 8B”.
3) Remove center pillar lower trim.
4) Disconnect Yellow connector (1) from seat belt pretensioner (2).
a) Release locking of lock button (3).
b) After unlocked, disconnect to connector.
5) Remove front seat belts from the vehicle.
Installation
Install in reverse order of removal, noting the following.
• Seat belt anchor bolts should have an unified fine thread (7/16-20 UNF). Under no circumstances
should any different sized or metric screw threads be
used.
• Connect Yellow connector (1) to seat belt pretensioner securely.
a. Connect connector.
b. Lock connector with lock slider (2). • Enable air bag system. Refer to “Enabling Air Bag
System in Section 8B”.
Front Seat Belt InspectionS7RS0B8106003
WARNING!
• Never attempt to disassemble or repair the seat belt pretensioner (retractor
assembly). If any abnormality is found, be
sure to replace it with new one as an
assembly.
• Be sure to read “Precautions on Service and Diagnosis of Seat Belt”, before
starting to work and observe every
precaution during work. Neglecting them
may result in personal injury or
unactivation of the seat belt pretensioner
when necessary.
• Never measure resistance of pretensioner or disassemble it. Otherwise, personal
injury may result.
CAUTION!
If seat belt pretensioner (retractor assembly)
was dropped from a height of 30 cm (1 ft) or
more, it should be replaced.
Seat belts and attaching parts can affect the vital
components and systems of a vehicle.
Therefore, they should be inspected carefully and
replaced with genuine parts only.
a
b
21 3I6RS0B810003-01
1
1
2
b)
a)
I6RS0B810004-01
I2RH01810004-01
Downloaded from www.Manualslib.com manuals search engine 8A-7 Seat Belts:
Rear Seat Belt Removal and InstallationS7RS0B8106005
WARNING!
Be sure to read “Precautions on Service and
Diagnosis of Seat Belt” before starting to
work and observe every precaution during
work.
Removal1) Fold rear seats referring to “Folding Rear Seats” in Owners Manual.
2) Remove rear side sill scuff (1), quarter lower trim (2)
and quarter upper trim (3).
3) Remove rear seat belt referring to “Rear Seat Belt Components”. Installation
Reverse removal procedure for installation noting the
following.
• Seat belt anchor bolts should have an unified fine
thread (7/16-20 UNF). Under no circumstances
should any different sized or metric screw threads be
used.Rear Seat Belt InspectionS7RS0B8106006
WARNING!
Be sure to read “Precautions on Service and
Diagnosis of Seat Belt” before starting to
work and observe every precaution during
work.
• Check the rear seat belt in the same way as “Front Seat Belt Inspection”.
• As to seat belts with A-ELR, check them as follows. – With vehicle at stop, pull seat belt all the way out, let it retract a little and try to pull it. It should not be
pulled out, that is, it should be locked where
retracted.
– Let seat belt retract to its original state. Next, pull it
half way out, let it retrac t a little and try to pull it
again. It should be pulled out smoothly, that is it
should not be locked at this time.
Specifications
Tightening Torque SpecificationsS7RS0B8107001
NOTE
The specified tightening torque is also described in the following.
“Front Seat Belt Components”
“Rear Seat Belt Components”
Reference:
For the tightening torque of fastener not specified in this section, refer to “Fasteners Information in Section 0A”.
3
2
1
I4RS0A810004-01
Downloaded from www.Manualslib.com manuals search engine Air Bag System: 8B-57
CAUTION!
• Be sure to perform “Air Bag Diagnostic System Check” before starting diagnosis according to flow.
• When measurement of resistance or voltage is required in this flow, use a tester along with a correct terminal adapter from special tool (Connector test adapter kit).
• When a check for proper connection is required, refer to “Inspection of Intermittent and Poor Connections”.
• If there is open circuit in the air bag wire harnes s, connector or terminal is found damaged, replace
the wire harness, connector and terminal as an assembly.
DTC Will Set when
The resistance of driver or passenger seat belt pretensioner initiator circuit is above a specified value for specified
time.
Flow Test Description
Step 1: Check if malfunction is in seat belt pretensioner.
Step 2: Check seat belt pretensioner initiator circuit.
DTC Troubleshooting
Step Action YesNo
1 1) With ignition switch OFF, re move center pillar lower trim
of driver or passenger side and disconnect seat belt
pretensioner connector “L10” or “L36” (1).
2) Check proper connection to seat belt pretensioner at terminals in “L10” or “L36” connector.
3) If OK, then connect special tools (A), (B) and (C) to “L10” or “L36” connector disconnected in Step 1).
Special tool
(A): 09932-76010
(B): 09932-75010
(C): 09932-78310
4) Check SDM DTC.
With ignition switch ON, is DTC B1051 or B1055 still
indicated? Go to Step 2.
Turn ignition switch
OFF. Replace seat belt
pretensioner referring to
“Rear Seat Belt
Removal and
Installation in Section
8A”.
STEERING WHEEL(B)
(C)
(A)
"L10", "L36"
I4RS0A820027-01
Downloaded from www.Manualslib.com manuals search engine Air Bag System: 8B-59
CAUTION!
• Be sure to perform “Air Bag Diagnostic System Check” before starting diagnosis according to flow.
• When measurement of resistance or voltage is required in this flow, use a tester along with a correct terminal adapter from special tool (Connector test adapter kit).
• When a check for proper connection is required, refer to “Inspection of Intermittent and Poor Connections”.
• If there is open circuit in the air bag wire harnes s, connector or terminal is found damaged, replace
the wire harness, connector and terminal as an assembly.
DTC Will Set when
The resistance of driver or passenger seat belt pretensioner initiator circuit is below a specified value for specified
time.
Flow Test Description
Step 1: Check if malfunction is in seat belt pretensioner.
Step 2: Check seat belt pretensioner initiator circuit.
DTC Troubleshooting
Step Action YesNo
1 1) With ignition switch OFF, re move center pillar lower trim
of driver or passenger side and disconnect seat belt
pretensioner connector “L10” or “L36” (1).
2) Check proper connection to seat belt pretensioner at terminals in “L10” or “L36” connector.
3) If OK, then connect special tools (A), (B) and (C) to “L10” or “L36” connector disconnected in Step 1).
Special tool
(A): 09932-76010
(B): 09932-75010
(C): 09932-78310
4) Check SDM DTC.
With ignition switch ON, is DTC B1052 or B1056 still
indicated? Go to Step 2.
Turn ignition switch
OFF. Replace seat belt
pretensioner referring to
“Front Seat Belt
Removal and
Installation in Section
8A”.
STEERING WHEEL(B)
(C)
(A)
"L10", "L36"
I4RS0A820027-01
Downloaded from www.Manualslib.com manuals search engine Air Bag System: 8B-61
CAUTION!
• Be sure to perform “Air Bag Diagnostic System Check” before starting diagnosis according to flow.
• When measurement of resistance or voltage is required in this flow, use a tester along with a correct terminal adapter from special tool (Connector test adapter kit).
• When a check for proper connection is required, refer to “Inspection of Intermittent and Poor Connections”.
• If there is open circuit in the air bag wire harnes s, connector or terminal is found damaged, replace
the wire harness, connector and terminal as an assembly.
DTC Will Set when
The voltage measured at driver or passenger seat belt pr etensioner initiator circuit is below a specified value for
specified time.
Flow Test Description
Step 1: Check if malfunction is in seat belt pretensioner.
Step 2: Check seat belt pretensioner initiator circuit.
DTC Troubleshooting
Step Action YesNo
1 1) With ignition switch OFF, re move center pillar lower trim
of driver or passenger side and disconnect seat belt
pretensioner connector “L10” or “L36” (1).
2) Check proper connection to seat belt pretensioner at terminals in “L10” or “L36” connector.
3) If OK, then connect special tools (A), (B) and (C) to “L10” or “L36” connector disconnected in Step 1).
Special tool
(A): 09932-76010
(B): 09932-75010
(C): 09932-78310
4) Check SDM DTC.
With ignition switch ON, is DTC B1053 or B1057 still
indicated? Go to Step 2.
Ignition switch OFF.
Replace seat belt
pretensioner referring to
“Front Seat Belt
Removal and
Installation in Section
8A”.
STEERING WHEEL(B)
(C)
(A)
"L10", "L36"
I4RS0A820027-01
Downloaded from www.Manualslib.com manuals search engine Air Bag System: 8B-63
CAUTION!
• Be sure to perform “Air Bag Diagnostic System Check” before starting diagnosis according to flow.
• When measurement of resistance or voltage is required in this flow, use a tester along with a correct terminal adapter from special tool (Connector test adapter kit).
• When a check for proper connection is required, refer to “Inspection of Intermittent and Poor Connections”.
• If there is open circuit in the air bag wire harnes s, connector or terminal is found damaged, replace
the wire harness, connector and terminal as an assembly.
DTC Will Set when
The voltage measured at driver or passenger seat belt pr etensioner initiator circuit is above a specified value for
specified time.
Flow Test Description
Step 1: Check if malfunction is in seat belt pretensioner.
Step 2: Check seat belt pretensioner initiator circuit.
DTC Troubleshooting
Step Action YesNo
1 1) With ignition switch OFF, re move center pillar lower trim
of driver or passenger side and disconnect seat belt
pretensioner connector “L10” and “L36” (1).
2) Check proper connection to seat belt pretensioner at terminals in “L10” or “L36” connector.
3) If OK, then connect special tools (A), (B) and (C) to “L10” or “L36” connector disconnected in Step 1).
Special tool
(A): 09932-76010
(B): 09932-75010
(C): 09932-78310
4) Check SDM DTC.
With ignition switch ON, is DTC B1054 or B1058 still
indicated? Go to Step 2.
Turn ignition switch
OFF. Replace seat belt
pretensioner referring to
“Front Seat Belt
Removal and
Installation in Section
8A”.
STEERING WHEEL(B)
(C)
(A)
"L10", "L36"
I4RS0A820027-01
Downloaded from www.Manualslib.com manuals search engine Air Bag System: 8B-67
NOTE
Upon completion of inspection and repair work, perform the following items.
• Reconnect all air bag system components, ensure all components are properly mounted.
• Clear DTCs referring to “DTC Clearance”, if any.
• Repeat “Air Bag Diagnostic System Check” to confirm that the trouble has been corrected.
DTC B1062 / B1066: Driver / Passenger Side-Air Bag Initiator Circuit Resistance LowS7RS0B8204031
Wiring Diagram3 1) With ignition switch OFF, disconnect special tools (B)
and (C) then reconnect connector “L25” or “L30”.
2) Disconnect side-air bag (inflator) module connector (1) from side-air bag (inflator) module.
3) Check proper connection to side-air bag (inflator) module at terminal in connector.
4) If OK, then connect special tools (A), (B) and (C) to side- air bag (inflator) connector.
Special tool
(A): 09932–76010
(B): 09932–75010
(C): 09932–78310
5) Check SDM DTC.
With ignition switch ON, is DTC B1061 or B1065 still
indicated? DTC B1061: Repair
high resistance or open
in “GRY/RED” or “GRY”
wire circuit in seat
harness.
DTC B1065: Repair
high resistance or open
in “BRN/WHT” or “BRN”
wire circuit in seat
harness.
Replace side-air bag
(inflator) module
referring to “Side-Air
Bag (Inflator) Module
Removal and
Installation”.
Step Action Yes No
1
“L25”, “L30”
STEERING WHEEL(B)
(C)
(A)
I4RS0A820034-01
1
2
3
GRN
RED
8
BLK
L29-27
L29-28 IG
E1
4
“L29”
“L04”
“G32”
“L29”
L29-12
DS+
L29-11
DS-GRY
GRY/RED
56
“L25”
L29-13
PS+
L29-14
PS-BRN
BRN/WHT7
“L30”[A]
I7RS0A820020-04
[A]: Shorting bar 3. “A/BAG” fuse 6. Driver side-air bag (inflator) module
1. From main fuse 4. Junction block assembly 7. Passenger side-air bag (inflator) module
2. Ignition switch 5. SDM 8. Ground for air bag system
Downloaded from www.Manualslib.com manuals search engine 8B-70 Air Bag System:
NOTE
Upon completion of inspection and repair work, perform the following items.
• Reconnect all air bag system components, ensure all components are properly mounted.
• Clear DTCs referring to “DTC Clearance”, if any.
• Repeat “Air Bag Diagnostic System Check” to confirm that the trouble has been corrected.
DTC B1063 / B1067: Driver / Passenger Side-Air Bag Initiator Circuit Short to GroundS7RS0B8204032
Wiring Diagram3 1) With ignition switch OFF, disconnect special tools (B)
and (C) then reconnect connector “L25” or “L30”.
2) Disconnect side-air bag (inflator) module connector (1) from side-air bag (inflator) module.
3) Check proper connection to side-air bag (inflator) module at terminal in connector.
4) If OK, then connect special tools (A), (B) and (C) to side- air bag (inflator) connector.
Special tool
(A): 09932–76010
(B): 09932–75010
(C): 09932–78310
5) Check SDM DTC.
With ignition switch ON, is DTC B1062 or B1066 still
indicated? DTC B1062: Repair
short from “GRY/RED”
wire circuit to “GRY”
wire circuit in seat
harness or from “GRY/
RED” or “GRY” wire
circuit to other wire
circuit.
DTC B1066: Repair
short from “BRN/WHT”
wire circuit to “BRN”
wire circuit in seat
harness or from “BRN/
WHT” or “BRN” wire
circuit to other wire
circuit.
Replace side-air bag
(inflator) module
referring to “Side-Air
Bag (Inflator) Module
Removal and
Installation”.
Step Action Yes No
1
“L25”, “L30”
STEERING WHEEL(B)
(C)
(A)
I4RS0A820034-01
1
2
3
GRN
RED
8
BLK
L29-27
L29-28 IG
E1
4
“L29”
“L04”
“G32”
“L29”
L29-12
DS+
L29-11
DS-GRY
GRY/RED
56
“L25”
L29-13
PS+
L29-14
PS-BRN
BRN/WHT7
“L30”[A]
I7RS0A820020-04
[A]: Shorting bar 3. “A/BAG” fuse 6. Driver side-air bag (inflator) module
1. From main fuse 4. Junction block assembly 7. Passenger side-air bag (inflator) module
2. Ignition switch 5. SDM 8. Ground for air bag system