Downloaded from www.Manualslib.com manuals search engine Engine General Information and Diagnosis: 1A-33
Scan Tool DataS7RS0B1104007
As the data values are standard values estimated on the basis of values obtained from the normally operating vehicles
by using a scan tool, use them as re ference values. Even when the vehicle is in good condition, there may be cases
where the checked value does not fall within each specified data range. Therefore, judgment as abnormal should not
be made by checking with these data alone.
Also, conditions that can be checked by the scan tool are those detected by ECM and output from ECM as commands
and there may be cases where the engine or actuator is not operating (in the condition) as indicated by the scan tool.
Be sure to use the timing light to check the ignition timing.
NOTE
• There are two types of OBD system depending on the vehicle specification.
For details, refer to “Precaution on On-Board Diagnostic (OBD) System”.
• With the generic scan tool, only star (*) marked data in the following table can be read.
• When checking the data with the engine running at idle or racing, be sure to shift M/T gear to the neutral position and A/T gear to the “Park” position and pull the parking brake fully. Also, if nothing
or “no load” is indicated, turn O FF A/C (if equipped with A/C), all electric loads, P/S and all the other
necessary switches.
) P2122 Throttle/pedal position sensor/switch/“D” (main)
circuit low input
• ECM turns off throttle actuator control relay and throttle valve is fixed at the specified opening from
its completely closed position (default opening).
For details, refer to “Description of Electric
Throttle Body System”.
• ECM controls fuel cut at specified engine speed.
• ECM stops air/fuel ratio control.
)
P2123 Throttle/pedal position sensor/switch/“D” (main)
circuit high input
) P2127 Throttle/pedal position sensor/switch/“E” (sub)
circuit low input
) P2128 Throttle/pedal position sensor/switch/“E” (sub)
circuit high input
) P2135 Throttle/pedal position sensor/switch/“A”/“B”
(main) / (sub) voltage correction
) P2138 Throttle pedal position sensor/switch “D”/“E”
(main) / (sub) voltage correlation
) P2227 Barometric pressure sensor performance problem ECM controls actuators assuming that barometric
pressure is 101.33 kPa (762 mmHg).
DTC No. Detected item Fail-safe operation
Scan tool data
Vehicle condition Normal condition /
reference values
* ) COOLANT TEMP At specified idle speed after warming up 80 – 100 °C, 176 – 212 °F
* ) INTAKE AIR TEMP. At specifie d idle speed after warming up –5
°C (23 °F) + environmental
temp. to 40 °C (104 °F) +
environmental temp.
* ) ENGINE SPEED It idling with no load after warming upDesired idle speed ± 50 rpm
) INJ PULSE WIDTH At specified idle speed with no load after warming up
2.0 – 4.0 msec.
At 2500 r/min. with no load after warming up 2.0 – 3.6 msec.
) DESIRED IDLE It idling with radiator cooling fan stopped and all electrical
parts turned OFF after warming up, M/T at neutral 700 rpm
* ) SHORT FT B1 At specified idle speed after warming up –20 – +20%
* ) LONG FT B1 At specified idle speed after warming up –20 – +20%
) TOTAL FUEL TRIM
B1 At specified idle speed after warming up
–35 – +35%
* ) MAF At specified idle speed wit
h no load after warming up 1.0 – 4.0 g/s 0.14 – 0.52 lb/
min.
At 2500 r/min. with no load after warming up 4.0 – 12.0 g/s 0.53 – 1.58 lb/
min.
* ) CALC LOAD At specified idle speed with no load after warming up
18 – 28%
At 2500 r/min. with no load after warming up 13 – 23%
* )
THROTTLE
POSITION Ignition switch ON /
warmed up engine
stoppedAccelerator pedal released
0 – 5%
Accelerator pedal depressed
fully 90 – 100%
Downloaded from www.Manualslib.com manuals search engine 1A-38 Engine General Information and Diagnosis:
Engine Basic InspectionS7RS0B1104009
This check is very important for troubleshooting when ECM has detected no DTC and no abnormality has been found
in “Visual Inspection”.
Follow the flow carefully.Step Action Yes No 1 Was “Engine and Emission Control System Check”
performed? Go to Step 2. Go to “Engine and
Emission Control
System Check”.
2 Check battery voltage
Is it 11 V or more? Go to Step 3. Charge or replace
battery.
3 Is vehicle equipped with keyless start control system? Go to Step 4. Go to Step 5.
4 Check keyless start control system malfunction
1) Check keyless start control system referring to “Keyless
Start System Operation In spection in Section 10E”.
Is check result satisfactory? Go to Step 5. Keyless start control
system malfunction.
5 Is engine cranked? Go to Step 6. Go to “Cranking System
Symptom Diagnosis in
Section 1I”.
6 Does engine start? Go to Step 7. Go to Step 9.
7 Check idle speed
1) Warm up engine to normal operating temperature.
2) Shift transmission to neutral position for M/T (“P” position
for A/T).
3) Make sure that all electrical loads are switched off.
4) Check engine idle speed with scan tool.
Is it 650 – 800 r/min.? Go to Step 8. Go to “Engine Symptom
Diagnosis”.
I2RH01110005-01
Downloaded from www.Manualslib.com manuals search engine Engine General Information and Diagnosis: 1A-39
8Check ignition timing
1) Using SUZUKI scan tool, select “Misc Test” mode on
SUZUKI scan tool and fix ignition timing to initial one.
2) Using timing light (1), check initial ignition timing. Special tool
(A): 09930–76420
Is it 5
°± 3° BTDC at specif ied idle speed? Go to “Engine Symptom
Diagnosis”.
Check ignition control
related parts referring to
“Ignition Timing
Inspection in Section
1H”.
9 Check immobilizer system malfunction
1) Check immobilizer indica tor lamp for flashing.
Is it flashing when ignition switch is turned to ON position? Go to “Diagnostic
Trouble Code (DTC)
Check in Section 10C”.
Go to Step 10.
10 Check fuel supply
1) Check to make sure that enough fuel is filled in fuel tank.
2) Turn ON ignition switch for 2 seconds and then OFF.
3) Repeat Step 2) a few times.
Is fuel pressure felt from fuel feed hose when ignition switch
is turned ON? Go to Step 12. Go to Step 11.
Step Action Yes No
I2RH01110006-01
1, (A)
10
0I3RB0A180004-01
I3RM0A110014-01
Downloaded from www.Manualslib.com manuals search engine Engine General Information and Diagnosis: 1A-41
Engine Symptom DiagnosisS7RS0B1104010
Perform troubleshooting referring to the followings when ECM has detected no DTC and no abnormality has been
found in “Visual Inspection” and “Engine Basic Inspection”.
Condition Possible cause Correction / Reference Item
Hard starting (Engine
cranks OK) Faulty spark plug
“Spark Plug Inspection in Section 1H”
Leaky high-tension cord “High-Tension Cord Inspection in Section 1H”
Loose connection or disconnection of
high-tension cord(s) or lead wire(s) “High-Tension Cord Removal and Installation
in Section 1H”
Faulty ignition coil “Ignition Coil Assembly (Including ignitor)
Inspection in Section 1H”
Dirty or clogged fuel hose or pipe “Fuel Pressure Check”
Malfunctioning fuel pump “Fuel Pressure Check”
Air drawn in through intake manifold
gasket or throttle body gasket
Faulty electric throttle body assembly “Electric Throttle Body Assembly On-Vehicle
Inspection in Section 1C”
Faulty APP sensor assembly “APP Sensor Assembly Inspection in Section
1C”
Faulty ECT sensor or MAF sensor “ECT Sensor Inspection in Section 1C” or
“MAF and IAT Sensor Inspection in Section
1C”
Faulty ECM
Low compression “Compression Check in Section 1D”
Poor spark plug tightening or faulty
gasket “Spark Plug Removal and Installation in
Section 1H”
Compression leak from valve seat “Valves and Valve Guides Inspection in
Section 1D”
Sticky valve stem “Valves and Valve Guides Inspection in
Section 1D”
Weak or damaged valve springs “Valve Spring Inspection in Section 1D”
Compression leak at cylinder head
gasket “Cylinder Head Inspection in Section 1D”
Sticking or damaged piston ring “Cylinders, Pistons and Piston Rings
Inspection in Section 1D”
Worn piston, ring or cylinder “Cylinders, Pistons and Piston Rings
Inspection in Section 1D”
Malfunctioning PCV valve “PCV Valve Inspection in Section 1B”
Camshaft position control (VVT) system
out of order “Oil Control Valve Inspection in Section 1D”
Faulty EGR system “EGR System Inspection in Section 1B”
Low oil pressure Improper oil viscosity “Engine Oil and Filter Change in Section 0B”
Malfunctioning oil pressure switch “Oil Pressure Switch Inspection in Section 9C”
Clogged oil strainer “Oil Pan and Oil Pump Strainer Cleaning in
Section 1E”
Functional deterioration of oil pump “Oil Pump Inspection in Section 1E”
Worn oil pump relief valve “Oil Pump Inspection in Section 1E”
Excessive clearance in various sliding
parts
Engine noise – Valve
noise
NOTE
Before checking
mechanical noise, make
sure that:
• Specified spark plug is used.
• Specified fuel is used.
Improper valve lash “Camshaft, Tappet and Shim Inspection in
Section 1D”
Worn valve stem and guide “Valves and Valve Guides Inspection in
Section 1D”
Weak or broken valve spring “Valve Spring Inspection in Section 1D”
Warped or bent valve “Valves and Valve Guides Inspection in
Section 1D”
Downloaded from www.Manualslib.com manuals search engine 1A-44 Engine General Information and Diagnosis:
Engine hesitates –
Momentary lack of
response as accelerator
is depressed. Can occur
at all vehicle speeds.
Usually most severe when
first trying to make
vehicle move, as from a
stop sign.Spark plug faulty
“Spark Plug Inspection in Section 1H”
Leaky high-tension cord “High-Tension Cord Inspection in Section 1H”
Fuel pressure out of specification “Fuel Pressure Check”
Malfunctioning EGR valve “EGR Valve Inspection in Section 1B”
Poor performance of ECT sensor or
MAF sensor “ECT Sensor Inspection in Section 1C” or
“MAF and IAT Sensor Inspection in Section
1C”
Faulty electric throttle body assembly “Electric Throttle Body Assembly On-Vehicle
Inspection in Section 1C”
Faulty APP sensor assembly “APP Sensor Assembly Inspection in Section
1C”
Faulty fuel injector “Fuel Injector Circuit Check”
Faulty ECM
Engine overheating Condition “Engine overheating”
Low compression “Compression Check in Section 1D”
Camshaft position control (VVT) system
out of order “Oil Control Valve Inspection in Section 1D”
Surge – Engine power
variation under steady
throttle or cruise. Feels
like vehicle speeds up
and down with no change
in accelerator pedal. Leaky or loosely connected high-tension
cord
“High-Tension Cord Removal and Installation
in Section 1H”
Faulty spark plug (excess carbon
deposits, improper gap, burned
electrodes, etc.) “Spark Plug Inspection in Section 1H”
Variable fuel pressure “Fuel Pressure Check”
Kinky or damaged fuel hose and lines
Faulty fuel pump (clogged fuel filter)
Malfunctioning EGR valve “EGR Valve Inspection in Section 1B”
Poor performance of MAF sensor “MAF and IAT Sensor Inspection in Section
1C”
Faulty fuel injector “Fuel Injector Circuit Check”
Faulty electric throttle body assembly “Electric Throttle Body Assembly On-Vehicle
Inspection in Section 1C”
Faulty APP sensor assembly “APP Sensor Assembly Inspection in Section
1C”
Faulty ECM
Excessive detonation –
Engine makes
continuously sharp
metallic knocks that
change with throttle
opening. Sounds like pop
corn popping. Faulty spark plug
“Spark Plug Inspection in Section 1H”
Loose connection of high-tension cord “High-Tension Cord Removal and Installation
in Section 1H”
Engine overheating Condition “Engine overheating”
Clogged fuel filter (faulty fuel pump) or
fuel lines “Fuel Pressure Check” or “Fuel Pump and Its
Circuit Check”
Air drawn in through intake manifold or
throttle body gasket
Malfunctioning EGR valve “EGR Valve Inspection in Section 1B”
Poor performance of knock sensor, ECT
sensor or MAF sensor “DTC P0327 / P0328: Knock Sensor 1 Circuit
Low / High”, “ECT Sensor Inspection in
Section 1C” or “MAF and IAT Sensor
Inspection in Section 1C”
Faulty fuel injector(s) “Fuel Injector Circuit Check”
Faulty ECM
Excessive combustion chamber
deposits “Cylinders, Pistons and Piston Rings
Inspection in Section 1D” and/or “Piston Pins
and Connecting Rods In
spection in Section
1D”
Camshaft position control (VVT) system
out of order “Oil Control Valve Inspection in Section 1D”
Condition Possible cause Correction / Reference Item
Downloaded from www.Manualslib.com manuals search engine Engine General Information and Diagnosis: 1A-45
Engine has no powerFaulty spark plug “Spark Plug Inspection in Section 1H”
Faulty ignition coil with ignitor “Ignition Coil Assembly (Including ignitor)
Inspection in Section 1H”
Leaks, loose connection or
disconnection of high-tension cord “High-Tension Cord Removal and Installation
in Section 1H”
Faulty knock sensor “DTC P0327 / P0328: Knock Sensor 1 Circuit
Low / High”
Clogged fuel hose or pipe “Fuel Pressure Check”
Malfunctioning fuel pump “Fuel Pump and Its Circuit Check”
Air drawn in through intake manifold
gasket or throttle body gasket
Engine overheating Condition “Engine overheating”
Malfunctioning EGR valve “EGR Valve Inspection in Section 1B”
Poor performance of ECT sensor or
MAF sensor “ECT Sensor Inspection in Section 1C” or
“MAF and IAT Sensor Inspection in Section
1C”
Faulty electric throttle body assembly “Electric Throttle Body Assembly On-Vehicle
Inspection in Section 1C”
Faulty APP sensor assembly “APP Sensor Assembly Inspection in Section
1C”
Faulty fuel injector(s) “Fuel Injector Circuit Check”
Faulty ECM
Dragging brakes Condition “Dragging brakes” in “Brakes
Symptom Diagnosis in Section 4A”
Slipping clutch Condition “Slipping clutch” in “Clutch System
Symptom Diagnosis in Section 5C”
Low compression “Compression Check in Section 1D”
Camshaft position control (VVT) system
out of order “Oil Control Valve Inspection in Section 1D”
Improper engine idling or
engine fails to idle Faulty spark plug
“Spark Plug Inspection in Section 1H”
Leaky or disconnected high-tension cord “High-Tension Cord Removal and Installation
in Section 1H”
Faulty ignition coil with ignitor “Ignition Coil Assembly (Including ignitor)
Inspection in Section 1H”
Fuel pressure out of specification “Fuel Pressure Check”
Leaky manifold, throttle body, or cylinder
head gasket
Malfunctioning EGR valve “EGR Valve Inspection in Section 1B”
Faulty evaporative emission control
system “EVAP Canister Purge Inspection in Section
1B”
Faulty EGR system “EGR System Inspection in Section 1B”
Faulty fuel injector(s) “Fuel Injector Circuit Check”
Poor performance of ECT sensor or
MAF sensor “ECT Sensor Inspection in Section 1C” or
“MAF and IAT Sensor Inspection in Section
1C”
Faulty electric throttle body assembly “Electric Throttle Body Assembly On-Vehicle
Inspection in Section 1C”
Faulty APP sensor assembly “APP Sensor Assembly Inspection in Section
1C”
Faulty ECM
Loose connection or disconnection of
vacuum hoses
Malfunctioning PCV valve “PCV Valve Inspection in Section 1B”
Engine overheating Condition “Engine overheating”
Low compression “Compression Check in Section 1D”
Camshaft position control (VVT) system
out of order “Oil Control Valve Inspection in Section 1D”
Condition Possible cause Correction / Reference Item
Downloaded from www.Manualslib.com manuals search engine 1A-48 Engine General Information and Diagnosis:
Troubleshooting
NOTE
When measuring circuit voltage, resistance and/or pulse signal at ECM connector, connect the special
tool to ECM and/or the ECM connectors referri ng to “Inspection of ECM and Its Circuits”.
Malfunction Indicator Lamp Remains ON after Engine StartsS7RS0B1104012
Wiring Diagram and Circuit Description
Refer to “MIL Does Not Come ON wit h Ignition Switch ON and Engine Stop (but Engine Can Be Started)”.
Step
Action YesNo
1 MIL power supply check
1) Turn ignition switch to ON position.
Do other warning lights come ON? Go to Step 2.
Go to Step 3.
2 DTC check
1) Connect scan tool to DLC with ignition switch turned
OFF.
2) Turn ON ignition switch and check DTC.
Is there DTC(s) P1674, P1676, P1678 and/or P1685? Go to applicable DTC
diag. flow.
Substitute a known-
good combination meter
and recheck. If MIL still
remains OFF, substitute
a known-good ECM and
recheck.
3 CAN communication line circuit check
1) Check CAN communication circuit between combination
meter and ECM, TCM (A/T model) referring to Step 3 of
“DTC P1674: CAN Communication (Bus Off Error)”
Is circuit in good condition? Go to Step 4.
Repair or replace.
4 “METER” fuse check
1) Turn ignition switch to OFF position.
2) Check for fuse blown at “M ETER” fuse in junction block
assembly.
Is “METER” fuse in good condition? Go to Step 5.
Replace “METER” fuse
and check for short.
5 Combination meter power supply check
1) Remove combination meter referring to “Combination
Meter Removal and Installation in Section 9C”.
2) Check for proper connection to combination meter connector at “G28-31” and “G28-16” terminals.
3) If OK, then turn ignition switch to ON position and measure voltage between combination meter connector
at “G28-31” terminal and vehicle body ground.
Is it 10 – 14 V? Go to Step 6.
“RED/BLK” wire is open
circuit.
6 Combination meter circuit check
1) Turn ignition switch to OFF position.
2) Measure resistance between “G28-16” terminal of
combination meter connector and vehicle body ground.
Is resistance 1
Ω or less? Substitute a known-
good combination meter
and recheck. If MIL still
remains OFF, substitute
a known-good ECM and
recheck.
“BLK/ORN” wire is open
or high resistance
circuit.
Downloaded from www.Manualslib.com manuals search engine Engine General Information and Diagnosis: 1A-49
Troubleshooting
NOTE
When measuring circuit voltage, resistance and/or pulse signal at ECM connector, connect the special
tool to ECM and/or the ECM connectors referri ng to “Inspection of ECM and Its Circuits”.
DTC P0010: “A” Camshaft Position Actuator CircuitS7RS0B1104013
System and Wiring DiagramStep Action Yes No
1 DTC check
1) Start engine and recheck DTC of ECM and TCM (for A/T
model) while engine running.
Is there any DTC(s)? Go to Step 2 of “Engine
and Emission Control
System Check”, Step 2
of “A/T System Check in
Section 5A”.Go to Step 2.
2 CAN communication line circuit check
1) Check CAN communication line circuit between
combination meter and ECM, TCM (for A/T model)
referring to Step 3 of “DTC P1674: CAN Communication
(Bus Off Error)”.
Is circuit in good condition? Substitute a known-
good combination meter
and recheck. If MIL still
remains OFF, substitute
a known-good ECM and
recheck.
Repair or replace CAN
communication circuit.
3
7
1[A]: 45
6
C37-58
C37-15
C37-30
E23-31BLK
BLK
BLK/ORN
RED
YEL
YEL/RED
YEL/GRN
C37-60
C37-59
3 2
1
E23 C37
34
1819
567
1011
17
20
47 46
495051
2122
52 16
25 9
24
14
29
55
57 54 53
59
60 58 2
262728
15
30
56 4832 31
34353637
40
42 39 38
44
45 43 41 331
1213
238
34
1819
567
1011
17
20
47 46
495051
2122
52 16
25 9
24
14
29
55
57 54 53
59
60 58 2
262728
15
30
56 4832 31
34353637
40
42 39 38
44
45 43 41 331
1213
238
BLK
I6RS0C110013-01
[A]: Oil flow
2. ECM4. Oil filter6. Oil pan
1. Oil control valve 3. Camshaft timing sprocket5. Oil pump7. Intake camshaft