2007 SUZUKI AERIO ignition

Downloaded from www.Manualslib.com manuals search engine 9-1 INSPECTION AND MAINTENANCE
54G27-03E
60A187S
WARNING
You should take extreme care when
working on your vehicle to prevent
accidental injury. Here are a few pre-
cautions that you should be espe-
cially careful to observe:
 To prevent damage or unintended
inflation of the air bag system, be
sure the battery is disconnected
and the ignition switch has been in
the “LOCK” position for at least 90
seconds before performing any
electrical service work on your
SUZUKI. Do not touch air bag sys-
tem components or wires. The
wires are wrapped with yellow tape
or yellow tubing, and the couplers
are yellow for easy identification.
(Continued)
WARNING
(Continued)
 Do not leave the engine running in
garages or other confined areas.
 When the engine is running, keep
hands, clothing, tools and other
objects away from the moving fan
and drive belt.
 When it is necessary to do service
work with the engine running, make
sure that the parking brake is set
fully and the transaxle is in Neutral
(for manual transaxle vehicles) or
Park (for automatic transaxle vehi-
cles).
 Do not touch ignition wires or other
ignition system parts when starting
the engine or when the engine is
running, or you could receive an
electric shock.
 Be careful not to touch a hot
engine, exhaust manifold and
pipes, muffler, radiator and water
hoses.
 Do not allow smoking, sparks or
flames around gasoline or the bat-
tery. Flammable fumes are present.
 Do not get under your vehicle if it is
supported only with the portable
jack provided in your vehicle.
(Continued)
WARNING
(Continued)
 Be careful not to cause accidental
short circuits between the positive
and negative battery terminals.
 Keep used oil, engine coolant and
other fluids away from children and
pets. Dispose of used fluids prop-
erly; never pour them on the
ground, into sewers, etc.

Downloaded from www.Manualslib.com manuals search engine 9-3 INSPECTION AND MAINTENANCE
54G27-03E
Periodic Maintenance ScheduleR: Replace or change
I : Inspect and correct, replace or lubricate if necessaryInterval: This interval should be judged by odometer
reading or months, whichever comes first.miles (x 1000) 7.5 15 22.5 30 37.5 45 52.5 60 67.5 75
km (x 1000) 12.5 25 37.5 50 62.5 75 87.5 100 112.5 125
months 7.5 1522.53037.54552.56067.575ENGINE & EMISSION CONTROL
1. Drive belt
*Tension check, *adjustment, *replacement
–
–
–
I
–
–
–
I
–
–
2. Engine oil and oil filter R R R R R R R R R R*3.
Cooling system hoses and connections
–
–
–
I
–
–
–
I
–
–
4. Engine coolant – – – R – – – R – –*5.
Exhaust pipes and mountings
–
–
–
I
–
–
–
I
–
–
*6. EVAP canister Replace every 250000 km (150000 miles) or 180 months*7.
Emission-related hoses & tubes
–
–
–
–
–
–
–
I
–
–
8. Spark plugs – – – – – – – R – –*9.
Ignition coil (plug cap)
–
–
–
I
–
–
–
I
–
–
*10.Fuel tank & cap –I–I–I–I–I11.
Air cleaner filter element (paved road)
–
–
–
R
–
–
–
R
–
–
*12.Fuel filter ––––––––––*13.
Fuel lines and connections
–
–
–
I
–
–
–
I
–
–
*14. Canister air suction filter Replace every 250000 km (150000 miles) or 180 months
Periodic Maintenance Schedule: 1, 2, 3, 4, 5, 6, 9, 10

Downloaded from www.Manualslib.com manuals search engine 9-4 INSPECTION AND MAINTENANCE
54G27-03E
R: Replace or change
I : Inspect and correct, replace or lubricate if necessary
#1: Inspect at 250000 km (150000 miles) or 180 months.
NOTE:
The maintenance services enclosed with rectangle are recommended maintenance items.Interval: This interval should be judged by odometer
reading or months, whichever comes first.miles (x 1000) 82.5 90 97.5 105 112.5 120 127.5 135 142.5 150
km (x 1000) 137.5 150 162.5 175 187.5 200 212.5 225 237.5 250
months 82.5 90 97.5 105 112.5 120 127.5 135 142.5 150ENGINE & EMISSION CONTROL
1. Drive belt
*Tension check, *adjustment, *replacement
–
I
–
–
–
I
–
–
–
I
2. Engine oil and oil filter R R R R R R R R R R*3.
Cooling system hoses and connections
–
I
–
–
–
I
–
–
–
I
4. Engine coolant – R – – – R – – – R*5.
Exhaust pipes and mountings
–
I
–
–
–
I
–
–
–
I
*6. EVAP canister Replace every 250000 km (150000 miles) or 180 months*7.
Emission-related hoses & tubes
–
–
–
–
–
I
–
–
–
I
8. Spark plugs – – – – – R – – – –*9.
Ignition coil (plug cap)
–
I
–
–
–
I
–
–
–
I
*10.Fuel tank & cap –I–I–I–I–I (#1)11.
Air cleaner filter element (paved road)
–
R
–
–
–
R
–
–
–
R
*12.Fuel filter –––––––––R*13.
Fuel lines and connections
–
I
–
–
–
I
–
–
–
I (#1)
*14. Canister air suction filter Replace every 250000 km (150000 miles) or 180 monthsThe U.S. Environmental Protection Agency or the California Air Resources Board has determined that the failure to perform recom-
mended maintenance items enclosed with a rectangle will not nullify the emission warranty or limit recall liability prior to the completion
of the vehicle’s useful life. SUZUKI, however, urges that all recommended maintenance services be performed at the indicated inter-
vals and the maintenance recorded.
Periodic Maintenance Schedule: 1, 2, 3, 4, 5, 6, 9, 10

Downloaded from www.Manualslib.com manuals search engine 9-7 INSPECTION AND MAINTENANCE
54G27-03E
Maintenance Recommended under Severe Driving ConditionsFollow this schedule if your car is mainly operated under one or more of the following conditions:
 When most trips are less than 6 kilometers (4 miles)
 When most trips are less than 16 kilometers (10 miles) and outside temperature remain below freezing.
 Idling and/or low-speed operation in stop-and-go traffic.
 Operating in dusty areas.
Schedule should also be followed if the car is used for delivery service, police, taxi or other commercial applications.
R: Replace or change
I : Inspect and correct, replace or lubricate if necessaryInterval: This interval should be judged by odometer
reading or months, whichever comes first.miles (x 1000) 3 6 9 12 15 18 21 24 27 30 33 36 39
km (x 1000) 5 101520253035404550556065
months 3 6 9 12 15 18 21 24 27 30 33 36 39ENGINE & EMISSION CONTROL
1. Drive belt
*Tension check, *adjustment, *replacement
–
–
–
–
–
–
–
–
–
I
–
–
–
2.Engine oil and oil filter RRRRRRRRRRRRR
*3.
Cooling system hoses and connections
–
–
–
–
I
–
–
–
–
I
–
–
–
4.Engine coolant –––––––––R–––
*5.
Exhaust pipes and mountings
–
–
–
–
I
–
–
–
–
I
–
–
–
*6. EVAP canister Replace every 250000 km (150000 miles) or 180 months
*7.
Emission-related hoses & tubes
–
–
–
–
–
–
–
–
–
–
–
–
–
8.Spark plugs –––––––––––––
*9.
Ignition coil (plug cap)
–
–
–
–
–
–
–
–
–
I
–
–
–
*10.Fuel tank & cap –––– I –––– I –––
11.
Air cleaner filter element (paved road)
I
I
I
I
I
I
I
I
I
R
I
I
I
*12. Fuel filter Replace every 250000 km (150000 miles) or 150 months
*13.
Fuel lines and connections
–
–
–
–
I
–
–
–
–
I
–
–
–
*14.Canister air suction filter –––––––––––––
Engine Oil and Filter: 1, 2

Downloaded from www.Manualslib.com manuals search engine 9-8 INSPECTION AND MAINTENANCE
54G27-03E
R: Replace or change
I : Inspect and correct, replace or lubricate if necessaryInterval: This interval should be judged by odometer
reading or months, whichever comes first.miles (x 1000) 42 45 48 51 54 57 60 63 66 69 72 75
km (x 1000) 70 75 80 85 90 95 100 105 110 115 120 125
months 42 45 48 51 54 57 60 63 66 69 72 75ENGINE & EMISSION CONTROL
1. Drive belt
*Tension check, *adjustment, *replacement
–
–
–
–
–
–
I
–
–
–
–
–
2.Engine oil and oil filter RRRRRRRRRRRR
*3.
Cooling system hoses and connections
–
I
–
–
–
–
I
–
–
–
–
I
4.Engine coolant ––––––R–––––
*5.
Exhaust pipes and mountings
–
I
–
–
–
–
I
–
–
–
–
I
*6. EVAP canister Replace every 250000 km (150000 miles) or 180 months
*7.
Emission-related hoses & tubes
–
–
–
–
–
–
I
–
–
–
–
–
8.Spark plugs ––––––R–––––
*9.
Ignition coil (plug cap)
–
–
–
–
–
–
I
–
–
–
–
–
*10.Fuel tank & cap – I –––– I –––– I
11.
Air cleaner filter element (paved road)
I
I
I
I
I
I
R
I
I
I
I
I
*12. Fuel filter Replace every 250000 km (150000 miles) or 150 months
*13.
Fuel lines and connections
–
I
–
–
–
–
I
–
–
–
–
I
*14.Canister air suction filter –––––––––––R
Engine Oil and Filter: 1, 2

Downloaded from www.Manualslib.com manuals search engine 9-21 INSPECTION AND MAINTENANCE
54G27-03E
Spark Plugs
65D180
You should inspect spark plugs periodi-
cally for carbon deposits. When carbon
accumulates on a spark plug, a strong
spark may not be produced. Remove car-
bon deposits with a wire or pin and adjust
the spark plug gap.
To access the spark plugs,
1) disconnect the coupler while pushing
the release lever,
2) remove the bolt, and
3) pull the ignition coil out.
80G093
EXAMPLE
CAUTION
 When servicing the iridium/plati-
num spark plugs (slender center
electrode type plugs), do not touch
the center electrode, as it is easy to
damage.
 When installing the spark plugs,
screw them in with your fingers to
avoid stripping the threads.
Tighten with a torque wrench to 25
Nm (2.5 kg-m, 18.0 lb-ft). Do not
allow contaminants to enter the
engine through the spark plug
holes when the plugs are removed.
 Never use spark plugs with the
wrong thread size.
CAUTION
When replacing spark plugs, you
should use the brand and type speci-
fied for your vehicle. For the speci-
fied plugs, refer to the
“SPECIFICATIONS” section at the
end of this book. If you wish to use a
brand of spark plug other than the
specified plugs, consult your SUZUKI
dealer.
1.0 – 1.1 mm
(0.039 – 0.043 in.)
Clutch Pedal: 6
Tires: 6

Downloaded from www.Manualslib.com manuals search engine 10-6 EMERGENCY SERVICE
54G27-03E
If the Starter Does Not
Operate1) Try turning the ignition switch to the
“START” position with the headlights
turned on to determine the battery con-
dition. If the headlights go excessively
dim or go off, it usually means that
either the battery has run down or bat-
tery terminal contact is poor. Recharge
the battery or correct battery terminal
contact if necessary.
2) If the headlights remain bright, check
the fuses. If the reason for failure of the
starter is not obvious, there may be a
major electrical problem. Have the vehi-
cle inspected by your authorized
SUZUKI dealer.
If the Engine is FloodedIf the engine is flooded with gasoline, it
may be hard to start. If this happens, press
the accelerator pedal all the way to the
floor and hold it there while cranking the
engine. (Do not operate the starter motor
for more than 15 seconds).
If the Engine OverheatsThe engine could overheat temporarily
under severe driving conditions. If the High
Engine Coolant Temperature Warning
Light in the instrument cluster glows red
during driving:
1) Turn off the air conditioner, if equipped.
2) Take the vehicle to a safe place and
park.
3) Let the engine run at the normal idle
speed for a few minutes until the engine
is cooled down to the normal tempera-
ture.
You can determine the engine tempera-
ture is normal by either condition below:
– Both High Engine Coolant Tempera-
ture Warning Light and Low Engine
Coolant Temperature Light have gone
off.
– Low Engine Coolant Temperature
Light is lit in blue, and High Engine
Coolant Temperature Warning Light
has gone off.
See “High Engine Coolant Temperature
Warning Light” and “Low Engine Coolant
Temperature Light” in the INDEX for further
information.
If the Starter Does Not Operate: 2, 9
If the Engine is Flooded: 2, 9
If the Engine Overheats: 2, 9

Downloaded from www.Manualslib.com manuals search engine 13-1 FUSES AND PROTECTED CIRCUITS
54G27-03E
13
FUSES AND PROTECTED CIRCUITS
54G220
COLOR/SIZE (AMPS)
PROTECTED CIRCUIT
In engine
compartment MAIN
FUSE
BOX(1) BLACK (80) All Electric Loads
(2) YELLOW (60) Ignition Switch
(3) YELLOW (60) Circuit Fuse Box, Relay Box
(4) YELLOW (60) ABS Controller
(5) ORANGE (30) Blower Fan Main Relay
(6) BLUE (15) Right Headlight, Meter
(7) BLUE (15) Left Headlight
(8) GREEN (30) Radiator Fan Relay
(9) YELLOW (20) Air Conditioning
(10) BLUE (15) Fuel Injection Controller, Cruise Control
(11) BLUE (15) Brake Light(1) (5) (4) (3) (2)
(6)
(7)
(8)
(9)
(10)
(11)
Fuses and Protected Circuits: 7