2007 SSANGYONG RODIUS battery

0-4RODIUS 2006.09
0000-00
GENERAL INFORMATION3) CIRCUIT IDENTIFICATION SYMBOL
Identification Symbol Meaning
C Connector
D Diode
Ef Fuse in engine room fuse & relay box
F Fuse in passenger room fuse box
G Ground
S Splice pack (Junction connector)
5) WIRING HARNESS COLOR IDENTIFICATION
Abbreviation Color Abbreviation Color
Br Brown Sb Sky Blue
G Green R Red
V Violet L Blue
P Pink Y Yellow
W White Gr Gray
Or Orange B Black
Lg Light Green M Maroon
6) HOW TO CHECK TERMINAL NUMBER OF CONNECTOR
Terminal number is given based on Female Terminal Male Connector ▶
ex) Terminal Number 4 of C901 connection -
Power supply No. Power supply condition
15<00690088009b009b008c009900a00047007d00960093009b0088008e008c0047004f0069005200500047009a009c00970097009300a000470090009500470070008e00950090009b0090009600950047007a009e0090009b008a008f004702c80076007502
c9004700880095008b004702c8007a007b02c90047004f0070>GN
1)
15A<00690088009b009b008c009900a00047007d00960093009b0088008e008c0047004f0069005200500047009a009c00970097009300a000470090009500470070008e00950090009b0090009600950047007a009e0090009b008a008f004702c80076007502
c90047004f0070006e0075004700590050>
15C<00690088009b009b008c009900a00047007d00960093009b0088008e008c0047004f0069005200500047009a009c00970097009300a000470090009500470070008e00950090009b0090009600950047007a009e0090009b008a008f004702c80076007502
c9004700880095008b004702c80068006a006a02c9>
30 Battery Voltage (B+) supply directly regardless of Ignition Switch
31 Ground connected to battery (-)
58Battery Voltage (B+) supply in Head Lamp Switch 1st and 2nd step
(Illumination circuit)4) FUNCTION OF POWER SUPPLY LINE (NUMBER)

01-7
ENGINE INFORMATION
RODIUS 2006.09
0000-00
2. DESCRIPTION AND OPERATION
1) Cleanliness And Care
An automobile engine is a combination of many machined, honed, polished and lapped
surfaces with tolerances that are measured in the ten-thousanths of an inch. When any internal
engine parts are serviced, care and cleanliness are important. A liberal coating of enigne oil
should be applied to friction areas during assembly, to protect and lubricate the surfaces on
initial operation.
Proper cleaning and protection of machined surfaces and friction areas is part of the repai
r
procedure. This is considered standard shop practice even if not specifically stated.
Whenever valve train components are removed for service, they should be kept in order.
They should be installed in the same locations, and with the same mating surfaces, as when
they were removed. Battery cables should be disconnected before any major work is performed
on the engine. Failure to disconnect cables may result in damage to wire harness or othe
r
electrical parts.
2) On-Engine Service
Disconnect the negative battery cable before removing or installing any electrical unit, or
when a tool or equipment could easily come in contact with exposed electrical terminals.
Disconnecting this cable will help prevent personal injury and damage to the vehicle.
The ignition must also be in LOCK unless otherwise noted.
Notice Any time the air cleaner is removed, the intake opening -
Any time the air cleaner is removed, the intake opening should be covered. This will
protect against accidental entrance of foreign material, which could follow the intake
passage into the cylinder and cause extensive damage when the engine is started.g -

08-5
ENGINE ELECTRIC DEVICES
RODIUS 2006.09
0000-00
1. CHARGING SYSTEM OPERATION
Alternators use a new type of regulator that incorpo-rates a diode trio. A Delta stator, a rectifier
bridge, and a rotor with slip rings and brushes are electrically similar to earlier alternators.
A conventional pulley and fan are used. There is no test hole.
1) CHARGING TIME REQUIRED
The time required to charge a battery will vary depending upon the following factors:
▶ Size of Battery
A Completely discharged large heavy-duty battery required more than twice the
recharging time as a completely discharged small passenger car battery. -
▶ Temperature
A longer time will be needed to charge any battery at -18°C (0°F) than at 27°C
(80°F). When a fast charger is connected to a cold battery, the current accepted
by the battery will be very low at first. The battery will accept a higher current rate as the
battery warms. -
▶ Charger Capacity
A charger which can supply only 5 amperes will require a much longer charging period
than a charger that can supply 30 amperes or more. -
▶ State-of-Charge
A completely discharged battery requires more than twice as much charge as a onehal
f
charged battery. Because the electrolyte is nearly pure water and a poor conductor in a
completely discharged battery, the current accepted by the battery is very low at first.
Later, as the charging current causes the electrolyte acid content to increase, the
charging current will likewise increase. -
2. STARTING SYSTEM OPERATION
The engine electrical system includes the battery, the ignition, the starter, the alternator, and all
the related wiring. Diagnostic tables will aid in troubleshooting system faults. When a fault is
traced to a particular component, refer to that component section of the service manual. The
starting system circuit consists of the battery, the starter motor, the ignition switch, and all the
related electrical wiring. All of these components are connected electrically.

0-26
RODIUS 2006.09
0000-00
ENGINE GENERAL
▶Engine Compartment Layout
Engine assembly
Engine oil dipstick
Vacuum pump
Oil filter and cooler
Fuel filter and priming pump
Brake booster
Brake oil tank
AQGS unit
Washer fluid filler cap
Engine compartment fuse box
PTC relay box
Battery
Vacuum modulator (for VGT turbo charger) 1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.FFH Assembly (Only for vehicle with FFH)
Power steering oil tank
Engine oil filler cap
Fan shroud
E-EGR Valve
High-capacity PCV oil separator
HFM sensor (6.0)
VGT turbo charger
Air cleaner housing
2Coolant surge tank
ABS/ESP HECU (Including TPMS function:
optional)
Exhaust gas FRT Temp. sensor (T3) 14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.

0-7
ELECTRIC GENERAL
RODIUS 2006.09
0000-00
Sub condenser
Theft deterrent horn (under the washer fluid reservoir)
PTC power supply relay
(PTC system equipped vehicle)
ABS (ESP) HECU
(under the battery)
Fuse and relay box in engine compartmentBrake pressure sensor

0-5
STICS
RODIUS 2006.09
8710-01
The STICS in this vehicle has similar functions with the one used in the new Rexton. Additional
function of diagnosing through SCAN-Tool has been added into new STICS.
The major difference in hardware-wise is that STICS receives vehicle collision signal from G-
sensor in the airbag module to activate automatic door unlock function when the vehicle
collided over 15 km/h of vehicle speed.
1. COMPONENTS LOCATOR
STICS / ICM module
Air bag ECU
Sends the vehicle collision
signals to STICS.
Theft deterrent horn
Installed under the battery. This
horn works only for the theft
deterrent function, panic
function, and remote starting.
SCAN-tool
SCAN-100 is used fo
r
REKES key coding and
trouble diagnosis.
REKES
Added the escort and
panic function
RK STICS
ICM module
This module contains
various relays, chime and
buzzer controlled by
STICS

0-25
STICS
RODIUS 2006.09
8710-01
9) Battery Saver (Tail Lamp Auto Cut)
The tail lamp is turn on or off according to the operations of the multifunction tail lamp switch.
<007b008f008c0047009b0088009000930047009300880094009700470099008c0093008800a000470090009a0047009b009c00990095008c008b00470096008d008d0047004f0088009c009b00960047008a009c009b00500047009e008f008c0095004700
960097008c009500900095008e004700880095008b0047008a>losing the driver’s door
after removing the ignition key without turning off the tail lamp.
Tail lamp relay is turned on when inserting the ignition key into ignition switch again after
step 2 operation.
<007b008f008c0047009b0088009000930047009300880094009700470099008c0093008800a000470090009a0047009b009c00990095008c008b00470096008d008d0047004f0088009c009b00960047008a009c009b00500047009e008f008c0095004700
960097008c009500900095008e004700880095008b0047008a>losing the driver’s door
while the ignition key is removed and the tail lamp is turned on. 1.
2.
3.
4.

0-28
RODIUS 2006.09
8710-01
STICS
11) Door LOCK/UNLOCK Control
(1) Door Lock/Unlock by Door Lock Switch
The door lock system outputs “LOCK” for 0.5 seconds (T1) when positioning the
driver’s or passenger’s door lock switch to lock position (while the driver’s and
passenger’s door lock switch is in “UNLOCK” position).
The door lock system outputs “UNLOCK” for 0.5 seconds (T2) when positioning the
driver’s or passenger’s door lock switch to unlock position.
“LOCK” or “UNLOCK” by the door lock switch is ignored when outputting the “LOCK”
or “UNLOCK” by other functions.
The door lock/unlock system is not working regardless of the door lock switch positions
when connecting the battery.
All door lock signals are “UNLOCK” for 0.5 seconds (T4) just for once when receiving
the “LOCK” signal within 0.5 seconds (T3) after closing the driver’s or
passenger’s
door. However, this operation is regardless of the ignition key positions. 1.
2.
3.
4.
5.
This function prevents the door from locking by shock when slamming a door while the
ignition key is inserted into the key switch hole. -