2007 SATURN ION engine coolant

How to Add Coolant to the Coolant
Surge Tank
If you have not found a problem yet, check to see
if coolant is visible in the surge tank. If coolant
is visible but the coolant level is not at the cold ll
line, add a 50/50 mixture of clean, drinkable
water and DEX-COOL
®coolant at the coolant
surge tank, but be sure the cooling system,
including the coolant surge tank pressure cap, is
cool before you do it. SeeEngine Coolant on
page 293for more information.
{CAUTION:
Steam and scalding liquids from a hot
cooling system can blow out and burn
you badly. They are under pressure, and if
you turn the coolant surge tank pressure
cap — even a little — they can come out at
high speed. Never turn the cap when the
cooling system, including the coolant
CAUTION: (Continued)
CAUTION: (Continued)
surge tank pressure cap, is hot. Wait for
the cooling system and coolant surge
tank pressure cap to cool if you ever have
to turn the pressure cap.
{CAUTION:
Adding only plain water to your cooling
system can be dangerous. Plain water, or
some other liquid such as alcohol, can
boil before the proper coolant mixture will.
Your vehicle’s coolant warning system is
set for the proper coolant mixture. With
plain water or the wrong mixture, your
engine could get too hot but you would
not get the overheat warning. Your engine
could catch re and you or others could
be burned. Use a 50/50 mixture of clean,
drinkable water and DEX-COOL
®coolant.
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Notice:In cold weather, water can freeze and
crack the engine, radiator, heater core and
other parts. Use the recommended coolant and
the proper coolant mixture.
{CAUTION:
You can be burned if you spill coolant on
hot engine parts. Coolant contains
ethylene glycol and it will burn if the
engine parts are hot enough. Do not spill
coolant on a hot engine.
1. You can remove the coolant surge tank
pressure cap when the cooling system,
including the upper radiator hose, is no longer
hot. Turn the pressure cap slowly
counterclockwise about one-quarter of a turn.
If you hear a hiss, wait for that to stop.
This will allow any pressure still left to be
vented out the discharge hose.
2. Then keep turning the pressure cap slowly,
and remove it.
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3. Fill the coolant surge tank with the proper
DEX-COOL®coolant mixture, to the cold
ll line.
4. With the coolant surge tank pressure cap off,
start the engine and let it run until you can
feel the upper radiator hose getting hot. Watch
out for the engine cooling fan.By this time, the coolant level inside the
coolant surge tank may be lower. If the level
is lower, add more of the proper DEX-COOL
®
coolant mixture to the coolant surge tank
until the level reaches the cold ll line.
5. Then replace the pressure cap. Be sure the
pressure cap is hand-tight and fully seated.
Check the level in the surge tank when the cooling
system has cooled down. If the coolant is not at
the proper level, repeat Steps 1 through 3
and reinstall the pressure cap. If the coolant is not
at the proper level when the system cools down
again, see your retailer.
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How to Add Coolant to the
Intercooler System Fill Neck
(2.0L L4 Supercharged Engine Only)
If you have not found a problem yet, turn the
engine off and allow it to cool down, then check to
see if coolant is visible within the horizontal
tube section of the ll neck. If coolant is not visible,
add a 50/50 mixture of clean, drinkable water
and DEX-COOL
®coolant to the ll neck. Be sure
the Intercooler System, including the Intercooler
System pressure cap, is cool before doing so. See
Engine Coolant on page 293for more information.
{CAUTION:
Turning the Intercooler System pressure
cap when the engine and intercooler are
hot can allow steam and scalding liquids
to blow out and burn you badly. Never
turn the Intercooler System pressure cap,
even a little, when the engine and
intercooler are hot.
{CAUTION:
Adding only plain water to your cooling
system can be dangerous. Plain water, or
some other liquid such as alcohol, can
boil before the proper coolant mixture will.
Your vehicle’s coolant warning system is
set for the proper coolant mixture. With
plain water or the wrong mixture, your
engine could get too hot but you would
not get the overheat warning. Your engine
could catch re and you or others could
be burned. Use a 50/50 mixture of clean,
drinkable water and DEX-COOL
®coolant.
Notice:In cold weather, water can freeze and
crack the engine, radiator, heater core and
other parts. Use the recommended coolant and
the proper coolant mixture.
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{CAUTION:
You can be burned if you spill coolant on
hot engine parts. Coolant contains
ethylene glycol and it will burn if the
engine parts are hot enough. Do not spill
coolant on a hot engine.
1. You can remove the Intercooler System
pressure cap when the Intercooler System,
including the upper intercooler hoses, are nolonger hot. Turn the pressure cap slowly
counterclockwise about one-quarter of a turn. If
you hear a hiss, wait for that to stop. This will
allow any pressure still left to be vented.
2. Then keep turning the pressure cap slowly,
and remove it.
3. Add the proper DEX-COOL
®coolant mixture
to the ll neck, until there is coolant visible in
the horizontal tube section of the ll neck.
4. With the Intercooler System pressure cap off,
start the engine and let it run for a couple of
minutes. Watch out for the engine cooling fan.
Turn the engine off.
By this time, the coolant level inside the ll
neck may be lower. If the level drops to where
coolant is no longer visible in the horizontal
tube section of the ll neck, with the engine off
add more of the DEX-COOL
®coolant
mixture to the ll neck until the level is again
visible in the horizontal tube section.
5. Then replace the pressure cap. Be sure the
pressure cap is hand-tight and fully seated.
If the coolant is not at the proper level when the
system cools down again, see your retailer.
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Windshield Washer Fluid
What to Use
When you need windshield washer uid, be sure
to read the manufacturer’s instructions before
use. If you will be operating your vehicle in an area
where the temperature may fall below freezing,
use a uid that has sufficient protection against
freezing.
Adding Windshield Washer Fluid
Open the cap with the
washer symbol on it.
Add washer uid
until the tank is full. See
Engine Compartment
Overview on page 280
for reservoir location.Notice:
When using concentrated washer uid,
follow the manufacturer’s instructions
for adding water.
Do not mix water with ready-to-use washer
uid. Water can cause the solution to
freeze and damage your washer uid tank
and other parts of the washer system.
Also, water does not clean as well
as washer uid.
Fill your washer uid tank only
three-quarters full when it is very cold.
This allows for expansion if freezing
occurs, which could damage the tank if it
is completely full.
Do not use engine coolant (antifreeze) in
your windshield washer. It can damage
your washer system and paint.
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Engine Compartment Fuse Block
The engine compartment fuse block is located in
the engine compartment on the driver’s side
of the vehicle. SeeEngine Compartment Overview
on page 280for more information on location.
2.2L L4 Engine
Fuses Usage
1Engine Control Module, Transaxle
Control Module
2 Not Used
Fuses Usage
3 Not Used
4 Passenger’s Side Headlamp
5 Air Conditioning
6 Not Used
7 Not Used
8Anti-lock Brake System, Traction
Control Module
9Engine Control Module, Electronic
Throttle Control
10Canister Purge Solenoid, Mass
Airow Sensor, Low Coolant
Switch, Oxygen Sensors, Air Pump
Relay Coil
11Electric Ignition Control Module,
Charging System, Neutral Stop
Back-Up Switch
12 Not Used
13Transaxle, Engine Control
Module (ECM)
14Transaxle Control Module, Neutral
Stop Back-Up
15 PRNDL, Back-up Switch
16 Fuel Injectors (Cylinder 1, 2, 3, 4)
17 Fog Lamps
18 Driver’s Side Headlamp
19 Windshield Wiper
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2.0L L4 Supercharged Engine
Fuses Usage
1 Engine Control Module
2 Not Used
3 Not Used
4 Passenger’s Side Headlamp
Fuses Usage
5 Air Conditioning
6 Not Used
7 Not Used
8 Anti-lock Brake System
9Engine Control Module, Electronic
Throttle Control
10Canister Purge Solenoid, Mass
Airow Sensor, Low Coolant Switch,
Oxygen Sensors
11Electric Ignition Control Module,
Charging System, Neutral Safety
Stop Back-Up Switch
12 Not Used
13 Engine Control Module
14 Boost
15 Back-up Switch
16 Fuel Injectors
17 Fog Lamps
18 Driver’s Side Headlamp
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