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7. Install wheel center cap and remove wheel blocks. Do
not install chrome or aluminum wheel center caps on the
spare wheel. This may result in cap damage.
8. Lower the jack to its fully closed position. If the jack
will not lower by turning the dial (thumb wheel) by
hand, it may be necessary to use the jack drive tube in
order to lower the jack. Stow the replaced tire, jack, and
tools as previously described.
9. Adjust the tire pressure when possible.
NOTE: Do not oil wheel studs. For chrome wheels, do
not substitute with chrome plated wheel nuts.
Hub Caps/Wheel Covers
The hub caps must be removed before raising the vehicle
off the ground. For single rear wheel (SRW) models, use the blade on the
end of the lug wrench to pry the hub cap off. Insert the
blade end into the pryoff notch and carefully pop off the
hub cap with a back and forth motion.
On models with dual rear wheels (DRW), you must first
remove the hub caps. The jack handle driver has a hook
at one end that will fit in the pry off notch of the rear hub
caps. Position the hook and pull out on the ratchet firmly.
The hub cap should pop off. The wheel skins can now be
removed. For the front hub cap on models use the blade
on the end of the lug wrench to pry the caps off. The
wheel skin can now be removed. WHAT TO DO IN EMERGENCIES 377
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CAUTION!Use a back and forth motion to remove the hub cap.
Do not use a twisting motion when removing the
hub cap, damage to the hub cap finish may occur.
CAUTION!The rear hub caps on the dual rear wheel has two pry
off notches. Make sure that the hook of the jack
handle driver is located squarely in the cap notch
before attempting to pull off.
You must use the flat end of the lug wrench to pry off the
wheel skins. Insert the flat tip completely and using a
back and forth motion, loosen the wheel skin. Repeat this
procedure around the tire until the skin pops off. Replace the wheel skins first using a rubber mallet. When
replacing the hub caps, tilt the cap retainer over the
lugnut bolt circle and strike the high side down with a
rubber mallet. Be sure that the hub caps and wheel skins
are firmly seated around the wheel.
8-Stud — Dual Rear Wheels
Dual wheels are flat mounted, center piloted. The lug
nuts are a two piece assembly. When the tires are being
rotated or replaced, clean these lug nuts and add 2 drops
of oil at the interface between the hex and the washer.378 WHAT TO DO IN EMERGENCIES
Page 379 of 532
Slots in the wheels will assist in properly orienting the
inner and outer wheels. Align these slots when assem-
bling the wheels for best access to the tire valve on the
inner wheel. The tires of both dual wheels must be
completely off the ground when tightening to insure
wheel centering and maximum wheel clamping. Dual wheel models require a special heavy-duty lug nut
tightening adapter (included with the vehicle) to cor-
rectly tighten the lug nuts. Also, when it is necessary to
remove and install dual rear wheels, use a proper vehicle
lifting device.
NOTE: When installing a spare tire as part of a dual rear
wheel end combination, the tire diameter of the two
individual tires must be compared. If there is a significant
difference, the larger tire should be installed in a front
location. Correct direction of rotation for dual tire instal-
lations must also be observed.
These dual rear wheels should be tightened as follows: WHAT TO DO IN EMERGENCIES 379
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1. Tighten the wheel nuts in the numbered sequence to a
snug fit.
2. Retighten the wheel nuts in the same sequence to the
torques listed in the table. Go through the sequence a
second time to verify that specific torque has been
achieved. Retighten to specifications at 100 miles (160
km) and after 500 miles (800 km).
It is recommended that wheel stud nuts be kept torqued
to specifications at all times. Torque wheel stud nuts to
specifications at each lubrication interval.
Wheel Nuts
All wheel nuts should be tightened occasionally to elimi-
nate the possibility of wheel studs being sheared or the
bolt holes in the wheels becoming elongated. This is
especially important during the first few hundred miles
of operation to allow the wheel nuts to become properly
set. All nuts should first be firmly seated against the380 WHAT TO DO IN EMERGENCIES
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wheel. The nuts should then be tightened to recom-
mended torque. Tighten the nuts to final torque in
increments. Progress around the bolt circle, tightening
the nut opposite to the nut just previously tightened until
final torque is achieved. Recommended torques are
shown in the following chart.
Disc
Wheels Type Nut Stud Size Torque
Ft. Lbs. Torque
Newton
Meters
Cone 9/16-18 120-150 160-200
Flanged 9/16-18 130-160 190-220
To Stow The Flat Or Spare (If equipped)
Refer to Upfitters Body Builders Guide for information
on stowing your spare tire (If equipped). HOISTING
A conventional floor jack may be used at the jacking
locations, refer to the graphics that show jacking loca-
tions. However, a floor jack or frame hoist must never be
used on any other parts or the underbody.
CAUTION!Never use a floor jack directly under the differential
housing of a loaded truck or damage to your vehicle
may result. WHAT TO DO IN EMERGENCIES 381
6
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JUMP-STARTING
WARNING!To prevent personal injury or damage to clothing, do
not allow battery fluid to contact eyes, skin or
fabrics. Do not lean over a battery when connecting
jumper cables or allow cable clamps to touch each
other. Keep open flames or sparks away from battery
vent holes. Always wear eye protection when work-
ing with batteries.
Do not use a booster battery or any other booster
source that has a greater than 12 volt system, i.e. do
not use a 24 volt power source. NOTE: Replacement batteries should both be of equal
size to prevent damage to the vehicles charging system.
Your vehicle is equipped with two 12–volt batteries. If it
becomes necessary to use a booster battery, with jumper
cables, to start a vehicle’s engine because its batteries are
discharged, the following procedure should be followed:
Set the parking brake and place an automatic transmis-
sion in PARK (or NEUTRAL for a manual transmission).
Turn off lights, heater and other electrical loads. Observe
charge indicator (if equipped) in both batteries. If indica-
tor (if equipped) is light or yellow on either battery,
replace that battery.382 WHAT TO DO IN EMERGENCIES
Page 383 of 532
CAUTION!Use the Jump Start Procedure only when the charge
indicator (if equipped) in both batteries is dark in
the center. Do not attempt jump starting when either
battery charge indicator (if equipped) is bright or
yellow. If charge indicator (if equipped) has a green
dot in the center, failure to start is not due to a
discharged battery and cranking system should be
checked.
1. Attach one jumper cable to the positive terminal of
booster battery and the other end of the same cable to the
positive terminal of the discharged battery. WARNING!Do not permit vehicles to touch each other as this
could establish a ground connection and personal
injury could result. WHAT TO DO IN EMERGENCIES 383
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2. Connect one end of the other jumper cable to negative
(-) post of booster battery. Connect the other end of the
jumper cable to a good ground on the engine block of the
vehicle with the discharged battery. Make sure a good
connection is made, free of dirt and grease.
WARNING!• Do not connect the cable to the negative post of
the discharge battery. The resulting electrical
spark could cause the battery to explode.
• During cold weather when temperatures are be-
low freezing point, electrolyte in a discharged
battery may freeze. Do not attempt jump starting
because the battery could rupture or explode. The
battery temperature must be brought up above
freezing point before attempting jump start. 3. Take care that the clamps from one cable do not
inadvertently touch clamps from the other cable. Do not
lean over the battery when making connection. The
negative connection must provide good electrical con-
ductivity and current carrying capacity.
4. After the engine is started or if the engine fails to start,
cables must be disconnected in the following order:
a. Disconnect the negative cable at the engine ground.
b. Disconnect the negative cable at the negative post
on booster battery.
c. Disconnect the cable from the positive post of both
batteries.384 WHAT TO DO IN EMERGENCIES