Page 389 of 532
MAINTAINING YOUR VEHICLECONTENTS Engine Compartment — 6.7L Diesel Engine ....392
Engine Compartment— 5.7L Gas Engine ......393
Onboard Diagnostic System (OBD II) .........394
▫ Loose Fuel Filler Cap Message ............394
Replacement Parts ......................395
Engine Data Plate ......................395
Dealer Service .........................395
Service Information .....................396
Maintenance Procedures ..................398 ▫ Engine Oil ..........................398
▫ Drive Belts (Gas Engines) ...............406
▫ Drive Belt (Diesel Engines) ..............406
▫ Engine Air Cleaner Filter (Gas Engines) .....406
▫ Engine Air Cleaner Filter (Diesel Engines) ....407
▫ Draining Fuel/Water Separator Filter (Diesel
Engines) ............................410
▫ Engine Fuel Filter (Gas Engines) ...........413
▫ Spark Plugs (Gas Engines) ...............413
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Page 394 of 532

ONBOARD DIAGNOSTIC SYSTEM (OBD II)
Vehicles equipped with California emissions controls
have a sophisticated onboard diagnostic system called
OBDII. This system monitors the performance of the
emissions, engine, and automatic transmission control
systems. When these systems are operating properly,
your vehicle will provide excellent performance and fuel
economy, as well as engine emissions well within current
government regulations.
If any of these systems require service, the OBD II system
will turn on the “Malfunction Indicator Light.” It will
also store diagnostic codes and other information to
assist your service technician in making repairs. Al-
though your vehicle will usually be driveable and not
need towing, see your dealer for service as soon as
possible. CAUTION!Prolonged driving with the “Malfunction Indicator
Light” on could cause further damage to the emis-
sion control system. It could also affect fuel economy
and driveability. The vehicle must be serviced before
any emissions tests can be performed.
If the “Malfunction Indicator Light” is flashing,
severe catalytic converter damage and power loss
will soon occur. Immediate service is required.
Loose Fuel Filler Cap Message
If the vehicles diagnostic system determines that the fuel
filler cap in loose, improperly installed, or damaged, a
GASCAP message will be displayed in the instrument
cluster. Tighten the gas cap until a “clicking” sound is
heard. This is an indication that the gas cap is properly
tightened. Press the odometer reset button to turn the394 MAINTAINING YOUR VEHICLE
Page 397 of 532

NOTE: It is not possible for the manufacturer and
Cummins, Inc. to anticipate every possible circumstance
that can involve a potential hazard.
WARNING!To maintain your vehicle safely and avoid personal
injury, follow these guidelines:
• Never spray or pour diesel fuel, flammable liquid or
starting fluids (ether) into the air cleaner assembly, air
intake piping or turbocharger inlet in an attempt to
start the vehicle, unintended engine acceleration may
occur.
• Do not use alcohol or gasoline as a fuel blending agent.
They can be unstable under certain conditions and be
hazardous or explosive when mixed with diesel fuel. • If an engine has been operating and the coolant is hot,
allow the engine to cool before you slowly loosen the
filler cap and relieve the pressure from the cooling
system.
• To avoid burns, remember that the engine components
will stay hot after the engine is shut off.
• Do not use gasoline or other flammable materials to
clean parts. Always use approved cleaning solvents.
• Relieve all pressure in the fuel, oil and cooling systems
before any lines, fittings or related items are removed
or disconnected. Be alert for possible pressure when
disconnecting any device from a system that utilizes
pressure. Do not check for pressure leaks with your
hand. High pressure oil or fuel can cause personal
injury. MAINTAINING YOUR VEHICLE 397
7
Page 401 of 532

Engine Oil Selection (Gas Engines)
For best performance and maximum protection under all
types of operating conditions, the manufacture only
recommends engine oils that are API certified and meet
the requirements of DaimlerChrysler Material Standard
MS-6395. Use Mopar or an equivalent oil meeting the
specification MS-6395.
American Petroleum Institute (API) Engine Oil
Identification Symbol
This symbol means that the oil has
been certified by the American
Petroleum Institute (API). The
manufacture only recommends
API Certified engine oils. Engine Oil Viscosity (SAE Grade)
For trucks with a 5.7L engine operating under a gross
combined weight rating of 14,000 lbs or greater, SAE
5W-30 engine oil is recommended for all operating
temperatures. For all other trucks with a 5.7L engine,
operating under a gross weight rating less than 14,000
lbs SAE 5W-20 engine oil is recommended for all
operating temperatures. These engine oils improve low
temperature starting and vehicle fuel economy. Your
engine oil filler cap also shows the recommended
engine oil viscosity for your vehicle.
For information on engine oil filler cap location, see the
Engine Compartment illustration in this section.
Lubricants which do not have both, the engine oil certi-
fication mark and the correct SAE viscosity grade num-
ber should not be used. MAINTAINING YOUR VEHICLE 401
7
Page 404 of 532

Use a container that can hold at least 12 quarts (11.3
Liters) to hold the used oil.
Always check the condition of the used oil. This can give
you an indication of some engine problems that might
exist.
• Thin, black oil indicates fuel dilution.
• Milky discoloration indicates coolant dilution.
Clean the area around the oil filter base. Remove the filter
from the underside of the vehicle using a cap style oil
filter wrench.
Clean the gasket surface of the filter mount. The filter
gasket can stick on the filter mount. Make sure it is
removed.
Change the engine oil filter with every engine oil change.
Only a high quality MOPAR filter should be used to
assure most efficient service. CAUTION!The filtering medium of other aftermarket filters
may disintegrate. Debris from failed filters may plug
the piston oil cooling nozzles, resulting in scuffed
pistons and engine failure.
CAUTION!Fill the oil filter element with clean oil before
installation. Use the same type oil that will be used
in the engine. When filling the oil filter, prevent
foreign material from falling into the filter. Severe
engine damage may occur.
Apply a light film of lubricating oil to the sealing surface
of the filter gasket before installing the filter.404 MAINTAINING YOUR VEHICLE
Page 468 of 532
FLUID AND CAPACITIES
U.S. Metric
Fuel (Appoximate)
6.7L HO Turbo Diesel
Engine
Standard Rear Tank 52 gal. 198 L
Optional Midship Tank 22 gal. 85L
Fuel (Appoximate)
5.7L Gas Engine
Standard Rear Tank 52 gal. 197L
Optional Midship Tank 22 gal. 83L
Engine Oil (with filter)
6.7L HO Turbo Diesel
Engine (SAE 15W-40, API
CJ-4 Certified, that meets
CES 20081 Standards.) 12 qts. 11.4L U.S. Metric
5.7L Gas Engine V-8 (SAE
5W-30, API Certified).
For trucks operating un-
der a gross combined
weight rating greater
than 14,000 lbs. 7.0 qts. 6.6L
5.7L Gas Engine V-8 (SAE
5W-20, API Certified).
For trucks operating un-
der a gross combined
weight rating less than
14,000 lbs. 7.0 qts. 6.6L
Cooling System
6.7L Diesel Engine I-6 22.6 qts. 21.4L
5.7L Gas Engine (Mopar
Antifreeze/Coolant 5
Year/100,000 Mile For-
mula) or equivalent 18.7 qts. 17.7L468 MAINTAINING YOUR VEHICLE
Page 514 of 532

Adding Fuel ........................ 333,335
Adjustable Pedals ....................... 130
Air Cleaner, Engine (Engine Air Cleaner
Filter) .......................... 406,407,446
Air Conditioner Maintenance ............... 420
Air Conditioning Refrigerant ............. 420,421
Air Conditioning System ................ 233,420
Air Conditioning System, Zone Control ........ 236
AirFilter .............................. 407
Air Pressure, Tires .................... 315,323
Airbag .............................. 48,53
Airbag Light ......................... 76,173
Airbag On/Off Switch ..................... 53
Alarm, Panic ............................ 22
Alarm (Security Alarm) ................. 18,175
Alarm System (Security Alarm) ............... 18
Alignment and Balance ................... 322
Alterations/Modifications, Vehicle ............. 8
Antenna, Satellite Radio ................... 226 Antifreeze (Engine Coolant) .............. 428,429
Capacities ........................... 468
Anti-Lock Warning Light ............... 177,304
Anti-Theft Security Alarm (Theft Alarm) ........ 18
Anti-Theft System ..................... 18,175
Appearance Care ........................ 452
Ashtray ............................... 151
Auto Unlock, Doors ...................... 145
AutomaticDimmingMirror ................. 84
Automatic Door Locks .................... 145
Automatic Transaxle ...................... 12
Interlock System ........................ 15
Automatic Transmission ........... 267,273,438,441
Fluid and Filter Changes .............. 440,443
Fluid Level Check ................ 439,441,442
FluidType ..................... 438,441,471
Shift Indicator ........................ 175
Special Additives ................... 441,444
Automatic Transmission (Diesel Engine Only) .... 438514 INDEX
Page 519 of 532

Filters
Air Cleaner .......................... 406
Engine Fuel ..................... 410,413,469
Engine Oil ..................... 398,403,469
Flashers
Turn Signal .......................... 125
Flat Tire Stowage ........................ 381
Flooded Engine Starting ................... 249
Fluid, Brake ........................... 471
Fluid Capacities ......................... 468
Fluid Level Checks
Brake ............................... 435
Manual Transmission ................. 437,438
Power Steering ........................ 421
Transfer Case ......................... 437
Fluids, Lubricants and Genuine Parts .......... 469
Fog Lights ....................... 125,178,465
Fold Flat Load Floor ..................... 161
Four Wheel Drive ....................... 283 Four-Way Hazard Flasher .................. 370
Freeing A Stuck Vehicle ................... 385
FrontAxle(Differential) ................ 423,436
Front Wheel Bearings ..................... 444
Fuel ............................ 327,331,335
Adding .......................... 333,335
Diesel ......................... 331,335,469
Filter ......................... 410,413,469
Gauge .............................. 179
Hoses .............................. 433
Light ............................... 180
Octane Rating ........................ 327
Requirements ...................... 327,331
Specifications ......................... 332
System Hoses ......................... 433
Tank Capacity ........................ 468
Fuses ................................ 457
Gas Cap (Fuel Filler Cap) ............... 334,394 INDEX 519
10