2007 PORSCHE CAYMAN Tire repair

Beforedrivingoff...
Checkthefollowingitemsrst
Turntheengineoffbeforeyouattemptanychecksorrepairsonthevehicle.
Besurethetiresareinflatedcorrectly.Checktiresfordamageandtirewear.
Seethatwheelboltsareproperlytightenedandnotlooseormissing.
Checkengineoillevel,addifnecessary.Makeitahabittohaveengineoilcheckedwitheveryrefueling.
Checkallfluidlevelssuchaswindshieldwasherandbrakefluidlevels.
Besurethevehiclebatteryiswellchargedandcrankstheengineproperly.
Checkalldoorsandlidsforproperoperationandlatchthemproperly.
Checkandifnecessaryreplacewornorcrackedwiperblades.
Seethatallwindowsareclearandunobstruct-ed.
Checkairintakeslotsandareabetweenfrontlidandwindshield.Ensurethattheseareasarefreeofsnowandice,sotheheaterandthewindshieldwipersworkproperly.
Ifachildwillberidinginthevehicle,checkchildseat/childseatrestraintsystemtoensurethatrestraintsareproperlyadjusted.
Checkallexteriorandinteriorlightsforoperationandthatthelensesareclean.
Checktheheadlightsforproperaim,andifnecessary,havethemadjusted.
Checkunderthevehicleforleaks.
Besureallluggageisstowedsecurely.
Emergencyequipment
Itisgoodpracticetocarryemergencyequipmentinyourvehicle.Someoftheitemsyoushouldhaveare:windowscraper,snowbrush,containerorbagofsandorsalt,emergencylight,smallshovel,first-aidkit,etc.
16Controls,Instruments

Ontheroad...
Neverdriveafteryouhaveconsumedalcoholordrugs.
Alwayshaveyoursafetybeltfastened.
Alwaysdrivedefensively.Expecttheunexpect-ed.
Usesignalstoindicateturnsandlanechanges.
Turnonheadlightsatduskorwhenthedrivingconditionswarrantit.
Alwayskeepasafedistancefromthevehicleinfrontofyou,dependingontraffic,roadandweatherconditions.
Reducespeedatnightandduringinclementweather.Drivinginwetweatherrequirescautionandreducedspeeds,particularlyonroadswithstandingwater,asthehandlingcharacteristicsofthevehiclemaybeimpairedduetohydroplaningofthetires.
Alwaysobservespeedlimitsandobeyroadsignsandtrafficlaws.
Whentired,getwellofftheroad,stopandtakearest.Turntheengineoff.Donotsitinthevehiclewithengineidling.
Pleaseobservethechapter”ENGINEEXHAUST”onpage9.
Whenparked,alwayssettheparkingbrake.MovetheTiptronicselectorleverto”P“orthegearshiftlevertoreverseorfirstgear.Onhillsalsoturnthefrontwheelstowardthecurb.
Whenemergencyrepairsbecomenecessary,movethevehiclewellofftheroad.Turnontheemergencyflasheranduseotherwarningdevicestoalertothermotorists.Donotparkoroperatethevehicleinareaswherethehotexhaustsystemmaycomeincontactwithdrygrass,brush,spilledfuelorotherflammablematerial.
Makeitahabittohavetheengineoilcheckedwitheveryrefueling.
Danger!
Dangerofreinenginecompartmentduetoburningcigarsorcigarettes.Seriouspersonalinjuryordeathcouldresultfromreintheenginecompartment.
Donotthrowanylitcigarsorcigarettesoutofthevehicle.Theycanbeblownintotheairinletsbytheairflowandcauseafireintheenginecompartment.
Pleaseobservethechapter”ASHTRAY”onpage164.
18Controls,Instruments

Brakes
Generalinformation
Makeitahabittochecktheoperationofyourbrakesbeforedriving.
Keepinmindthatthebrakingdistanceincreasesveryrapidlyasthespeedincreases.At60mphor100km/h,forexample,itisnottwicebutfourtimeslongerthan30mphor50km/h.Tiretractionisalsolesseffectivewhentheroadsarewetorslippery.
Therefore,alwaysmaintainasafedistancefromthecarinfrontofyou.
VehicleswithoutPorscheCeramic
CompositeBrake(PCCB)
Eventhoughthebrakediscsconsistofalloyedgreycastiron,theywillunavoidablystarttocorrodeifyourcarisparkedforanextendedperiod.Thebrakeswilltendto“rub”asaresult.Thenature,extentandeffectsofcorrosiondependontheamountoftimethevehiclewasparked,whethergranularorliquidroadsaltwasspreadandwhethergrease-dissolvingagentswereusedincarwashes.Ifthebrakingcomfortisnoticeablyimpaired,werecommendhavingthebrakesystemcheckedbyexpertsatanauthorizedPorschedealer.
Brakesystemfunction
YourPorscheisequippedwithapowerassistedhydraulicdualcircuitbrakesystemwithdiscbrakesatthefrontandrear.Bothcircuitsfunctionindependently.Onebrakecircuitoperatesthefrontandtheotheroperatestherear.
Ifonebrakecircuithasfailed,theotherwillstilloperate.However,youwillnoticeanincreasedpedaltravelwhenyouapplythebrakes.Failureofonebrakecircuitwillcausethestoppingdistancetoincrease.
Warning!
Riskofanaccident,resultinginseriouspersonalinjuryordeath.Intheunlikelyeventofhydraulicfailureofonebrakecircuit:
Pushthebrakepedaldownfirmlyandholditinthatposition.Amechanicallinkageactivatesthesecondcircuit,andyouwillbeabletobringthevehicletoastop.
Afterbringingyourvehicletoacompletestop,avoiddrivingthevehicleandinsteadhaveittowedtothenearestauthorizedPorschedealerforrepair.
BrakewarninglightUSA
BrakewarninglightCanada
Ifthewarninglightsintheinstrumentpanelandon-boardcomputergoonwhiledriving,thebrakefluidlevelmaybetoolow,or(ifthebrakepedaltravelhasincreased)oneofthetwobrakecircuitsmayhavefailed.
Agreaterbrakingpressurewillberequired,stoppingdistanceswillbelongerandthebrakingbehaviorwillchange,particularlyincurves.
Withcorrectlyadjustedbrakes,andacorrectlyworkingbrakesystem,thepedaltraveltothepointofbrakeactuationshouldbe1-3/16"to1-9/16"or30to40mm.Wheneverthebrakepedaltravelexceedsthisdistance,havethebrakesystemchecked.
Brakepedal
Warning!
Riskofanaccident,resultinginseriouspersonalinjuryordeath.Anyobstructionofthebrakepedalcouldincreasethestoppingdistance.
Alwayscheckthemovementofthebrakepedalbeforedrivingandmakesurethatitisnotobstructedbyafloormatoranyotherobject.
66Controls,Instruments

TPCTirePressureMonitoring
Function
Pleaseobservethechapter”TIREPRESSUREFORCOLDTIRES”onpage299.
TheTirePressureMonitoringcontinuouslymoni-torstirepressureandtiretemperatureonallfourwheelsandwarnsthedriverwhenthetirepressureistoolow.
ThedisplayaswellasthesettingsfortheTirePressureMonitoringtakeplaceontheon-boardcomputer.However,youmuststilladjustthetirepressureonthewheel.
Thedriverisresponsibleforfillingthetirescorrectlyandmakingthecorrectsettingsontheon-boardcomputer.
TheTirePressureMonitoringoffersthefollowingfunctions:
–Displayoftheactualtirepressurewhilethevehicleisinmotion
–Displayofthedeviationfromtherequiredpressure(refillingpressure)
–Displayofcurrentlysettiresizeandtype
–Tirepressurewarningsintwostages
Caution!
DespitetheadvantagesofferedbytheTirePressureMonitoring,itisstillthedriver’sresponsibilitytoupdatethecorrespondingsettingsintheon-boardcomputerandmaintainthepressureinthetires.Lowtirepressurereducestheroadsafetyofthevehicleanddestroysthetireandwheel.
Whenaflattirehasbeendisplayed,immediate-lystopinasuitableplaceandcheckthetiresfordamage.Ifnecessary,remedythedamagewithatiresealant.
Donotbyanymeanscontinuetodrivewithdefectivetires.
Sealingthetirewithtiresealantisonlyanemergencyrepair,soyoucandrivetothenextauthorizedPorschedealer.Themaximumpermittedspeedis50mph(80km/h).
Donotdrivewithtireswhosetirepressuredropsagaininashortperiodoftime.Incasesofdoubt,havetirescheckedbyanauthorizedPorschedealer.
DamagedtiresmustbeimmediatelyreplacedbyanauthorizedPorschedealer.Tirerepairsarenotpermissibleunderanycircumstances.
IftheTirePressureMonitoringisdefective(e.g.defectivewheeltransmitter),contactanauthorizedPorschedealerimmediatelyandhavethedamagerepaired.ThetirepressurewillnotbemonitoredbyadefectiveTirePressureMonitoring.
Tiresloseairovertimewithoutatiredefectbeingpresent.Atirepressurewarningwillthenappearintheon-boardcomputerdisplay.Correctthetirepressureatthenextopportunity.
TheTirePressureMonitoringgivesawarningabouttiredamageduetonaturalpressurelossaswellasaboutagraduallossofpressureduetoforeignobjects.TheTirePressureMonitoringcannotwarnyouabouttiredamagethatoccurssuddenly(e.g.flattireduetoabruptexternaleffects).
122Controls,Instruments

ExerciseExtremeCautionwhen
WorkingonyourVehicle
Danger!
Ignoringthefollowinginstructionsmaycauseseriouspersonalinjuryordeath.
Theenginecompartmentofanymotorvehicleisapotentiallyhazardousarea.Ifyouarenotfullyfamiliarwithproperrepairprocedures,donotattempttheadjustmentsdescribedonthefollowingpages.Thiscautionappliestotheentirevehicle.
Onlyworkonyourvehicleoutdoorsorinawellventilatedarea.
Ensurethattherearenoopenflamesintheareaofyourvehicleatanytimewhenfuelfumesmightbepresent.Beespeciallycautiousofsuchdevicessuchashotwaterheaterswhichigniteaflameintermittently.
Beforeworkingonanypartintheenginecom-partment,turntheengineoffandletitcooldownsufficiently.Hotenginecompartmentcomponentscanburnskinoncontact.
Bealertandcautiousaroundengineatalltimeswhiletheengineisrunning.Ifworkhastobeperformedwiththeenginerunning,alwayssettheparkingbrake,andmakesuretheshiftleverisinneutralortheselectorleverisinpositionPorN.
Inparticular,beverycarefultoensurethatitemsofclothing(ties,shirt,sleevesetc.),jewelry,longhair,handorfingerscannotgetcaughtintheengine-compartmentblower,fan,beltsorothermovingparts.Theradiatorandradiatorfansareinthefrontofthecar.Thefanscanstartorcontinuerunningasafunctionoftemperature,evenwiththeengineswitchedoff.Carryoutworkintheseareasonlywiththeengineoffandexerciseextremecaution.
YourPorscheisequippedwithanelectronicignitionsystem.Whentheignitionison,highvoltageispresentinallwiresconnectedwiththeignitionsystem;therefore,exerciseextremecautionwhenworkingonanypartoftheenginewhiletheignitionisonortheengineisrunning.
Alwaysplacethevehicleonstablesupportsifworkhastobecarriedoutunderthevehicle.Jacksarenotsuitableforthiskindofwork.
Whenworkingunderthecarwithoutsafetystandsbutwiththewheelsontheground,makesurethecarisonlevelground,thewheelsareblocked,andthattheenginecannotbestarted.Removetheignitionkey.
Donotsmokeorallowanopenflamearoundthebatteryorfuel.Keepafireextinguishercloseathand.
Incompleteorimproperservicingmaycauseproblemsintheoperationofthecar.Ifindoubtaboutanyservicing,haveitdonebyyourauthorizedPorschedealer.ImpropermaintenanceduringthewarrantyperiodmayaffectyourPorschewarrantycoverage.
Suppliesoffluids,e.g.engineoil,brakefluidorcoolant,arehazardoustoyourhealth.Keepthesefluidsoutofchildren’sreachanddisposeoftheminaccordancewiththeappropriateregulations.
Somecountriesrequireadditionaltoolsandspecialsparepartstobecarriedinyourvehicle.Pleasemakeenquiriesbeforedrivingabroad.
Powermeasurements
PowermeasurementsondynamometersarenotapprovedbyPorsche.
Workingintheenginecompartment
Havethenecessaryworkintheenginecompart-mentdonebyaqualifiedspecialistworkshop.WerecommendthatyouuseyourauthorizedPorschedealerforcarryingoutthiswork.
202Maintenance,CarCare

Windows
Theroaddustwhichsettlesonthewindshieldandwindowscontainsparticlesoftirerubberandoilresidue.Theinteriortrimandupholsteryreleaseparticles,particularlyinstrongsunlight,whichcollectontheinsidesofthewindows.Thesedepositsareaugmentedbyimpuritiesintheairwhichentersthecarthroughthefreshairvents.
Cleanallwindowsregularly,insideandoutside,withPorschewindowcleaner.
Ifyouuseachamoisleatherforthewindows,donotuseitforpaintworkasitwillotherwisepickupacertainamountofpreservativeorpolishandcouldsmearthewindowsandthusimpairvision.
RemovedeadinsectswiththePorscheinsectremover.
Note
Doorwindowsfeatureawater-repellent(hydropho-bic)coatingwhichpreventssoilingofthewindows.
Thiscoatingissubjecttonaturalwearandcanberenewed.
ConsultanauthorizedPorschedealer.
Wiperblades
Wiperbladesthatareinperfektconditionarevitalforaclearview.
Replacethewiperbladestwiceperyear(beforeandafterthecoldseason)orwheneverwiperperformancedeteriorates.
PeriodicallycleanthewiperbladeswithPorschewindowcleaner,especiallyafterthevehiclehasbeenwashedinacarwash.Iftheyareverydirty(e.g.withinsectremains),theycanbecleanedwithaspongeorcloth.
Undercoating
Theundersideofyourcarisdurablyprotectedagainstchemicalandmechanicalinfluences.
Asitisnotpossibletoexcludetheriskofdamagetothisprotectivecoatingindaytodaydriving,itisadvisabletohavetheundersideofthecarinspectedatcertainintervals-preferablybeforethestartofwinterandagaininspring-andtheundercoatingrestoredasnecessary.
YourauthorizedPorschedealerisfamiliarwiththebodysealtreatmentproceduresandhasthenecessaryequipmentforapplyingfactoryapprovedmaterials.Werecommendthatyouentrustthemwithsuchworkandinspections.
Unlikeconventionalsprayoils,undercoatingandrust-proofingcompoundsbasedonbitumenorwaxdonotattackthesound-proofingmaterialsappliedatthefactory.
Warning!
Dangerofreresultinginseriouspersonalinjuryordeath.
Donotapplyadditionalundercoatingorrust-proofingonorneartheexhaustmanifold,exhaustpipes,catalyticconvertersorheatshields.Duringdrivingthesubstanceusedforundercoatingcouldoverheatandignite.
Beforeapplyingfreshunderseal,carefullyremovedepositsordirtandgrease.Onceithasdried,thenewundercoatingcompoundformsatoughprotectivecoatingwhichprovidesefficientrust-proofingofthefloorpanelsandcomponents.
Alwaysapplyafreshcoatingofsuitablepreservativetounprotectedareasaftercleaningtheundersideofthebody,thetransmission,theengineorcarryingoutrepairstounder-body,engineortransmissioncomponents.
Effectiverust-proofingisparticularlyimportantdur-ingthecoldweatherseason.Ifyourcarisdrivenfrequentlyinareaswheresalthasbeenspreadontheroads,thewholeenginecompartmentshouldbecleanedthoroughlyafterthewintertopreventsaltfromcausinganylastingdamage.Afullunder-bodywashshouldalsobeperformedatthesametime.
Maintenance,CarCare231

ExerciseExtremeCautionwhen
WorkingonyourVehicle
Danger!
Ignoringthefollowinginstructionsmaycauseseriouspersonalinjuryordeath.
Theenginecompartmentofanymotorvehicleisapotentiallyhazardousarea.Ifyouarenotfullyfamiliarwithproperrepairprocedures,donotattempttheadjustmentsdescribedonthefollowingpages.Thiscautionappliestotheentirevehicle.
Onlyworkonyourvehicleoutdoorsorinawellventilatedarea.
Ensurethattherearenoopenflamesintheareaofyourvehicleatanytimewhenfuelfumesmightbepresent.Beespeciallycautiousofsuchdevicessuchashotwaterheaterswhichigniteaflameintermittently.
Beforeworkingonanypartintheenginecom-partment,turntheengineoffandletitcooldownsufficiently.Hotenginecompartmentcomponentscanburnskinoncontact.
Bealertandcautiousaroundengineatalltimeswhiletheengineisrunning.Ifworkhastobeperformedwiththeenginerunning,alwayssettheparkingbrake,andmakesuretheshiftleverisinneutralortheselectorleverisinpositionPorN.
Inparticular,beverycarefultoensurethatitemsofclothing(ties,shirt,sleevesetc.),jewelry,longhair,handorfingerscannotgetcaughtintheengine-compartmentblower,fan,beltsorothermovingparts.Theradiatorandradiatorfansareinthefrontofthecar.Thefanscanstartorcontinuerunningasafunctionoftemperature,evenwiththeengineswitchedoff.Carryoutworkintheseareasonlywiththeengineoffandexerciseextremecaution.
YourPorscheisequippedwithanelectronicignitionsystem.Whentheignitionison,highvoltageispresentinallwiresconnectedwiththeignitionsystem;therefore,exerciseextremecautionwhenworkingonanypartoftheenginewhiletheignitionisonortheengineisrunning.
Alwayssupportyourcarwithsafetystandsifitisnecessarytoworkunderthecar.Jacksarenotsuitableforthiskindofwork.
Whenworkingunderthecarwithoutsafetystandsbutwiththewheelsontheground,makesurethecarisonlevelground,thewheelsareblocked,andthattheenginecannotbestarted.Removetheignitionkey.
Donotsmokeorallowanopenflamearoundthebatteryorfuel.Keepafireextinguishercloseathand.
Incompleteorimproperservicingmaycauseproblemsintheoperationofthecar.Ifindoubtaboutanyservicing,haveitdonebyyourauthorizedPorschedealer.ImpropermaintenanceduringthewarrantyperiodmayaffectyourPorschewarrantycover-age.
Suppliesoffluids,e.g.engineoil,brakefluidorcoolant,arehazardoustoyourhealth.Keepthesefluidsoutofchildren’sreachanddisposeoftheminaccordancewiththeappropriateregulations.
Somecountriesrequireadditionaltoolsandspecialsparepartstobecarriedinyourvehicle.Pleasemakeenquiriesbeforedrivingabroad.
Workingintheenginecompartment
Havethenecessaryworkintheenginecompart-mentdonebyaqualifiedspecialistworkshop.WerecommendthatyouuseyourauthorizedPorschedealerforcarryingoutthiswork.
236PracticalTips,EmergencyService

FlatTire
Generalinformation
Warning!
Failuretofollowtheseinstructionsmayresultinseriouspersonalinjuryordeathtoyouortobystanders.
Ifyouhaveaflattire,moveasafedistanceofftheroad.Turntheemergencyflasheronanduseotherwarningdevicestoalertothermotorists.Settheparkingbrake.
Donotparkyourvehiclewhereitmaycontactdrygrass,brushorotherflammablematerials.Thehotpartsoftheexhaustsystemcouldsetsuchmaterialsonfire,therebycausingbothpropertydamageandseriouspersonalinjuryordeath.
Atiresealantandcompressorwithpressuretesterarelocatedinthetoolboxintheluggagecompartment.
PleaseobservethesafetyandoperatinginstructionsonthespecialsealantbottlewithaspecialPorschepartnumberandonthecompressor-theseareessential.
Caution!
Sealingthetirewiththetirerepairkitisonlyanemergencyrepair.Evenwiththetireair-tight,itmaybeusedonlyforshorttripsinanemergency.Themaximumpermittedspeedis50mph(80km/h).
Donotusecommerciallyavailablesealantortireinflatingbottles.Useonlythetiresealantlocatedintheluggagecompartment.
Warning!
Riskofaccidentresultinginseriouspersonalinjuryordeath.
Havetiresreplacedbyaspecialistworkshopassoonaspossible.
Avoidhardaccelerationandhighcorneringspeeds.
A-FillerbottleB-Fillerhose
Tiresealant
Usage
Thetiresealantcanbeusedtosealsmallcuts,especiallyinthetiretread.
Sealingthetirewiththetiresealantisonlyanemergencyrepair,soyoucandrivetothenextworkshop.Evenwiththetireair-tight,itmaybeusedonlyforshorttripsinanemergency.
250PracticalTips,EmergencyService