2007 PORSCHE CAYMAN Air con

HowEmissionControlWorks
Whenanautomobileengineisrunning,itusesenergygeneratedthroughthecombustionofamixtureofairandfuel.Dependingonwhetheracarisdrivenfastorslowlyorwhethertheengineiscoldorhot,someofthefuel(hydrocarbons)maynotbeburnedcompletely,butmaybedischargedintotheenginecrankcaseorexhaustsystem.Additionalhydrocarbonsmayentertheatmospherethroughevaporationoffuelfromthefueltank.Thesehydrocarbons(HC),whenreleasedintotheair,contributetoundesirablepollution.
Inaddition,carbonmonoxide(CO)andoxidesofnitrogen(NOx)contributetoengineemissions.They,too,areformedduringthecombustionprocessanddischargedintotheexhaustsystem.
Toreducethesepollutants,yourPorscheisequippedwithapreciselycalibratedfuelinjectionsystemtoassureafinelybalancedair/fuelmixtureunderalloperatingconditions.
Oxygensensor
Theoxygensensor,installedintheexhaustpipecontinuouslysensestheoxygencontentoftheexhaustandsignalstheinformationtoanelectroniccontrolunit.Thecontrolunitcorrectstheair/fuelratio,sotheenginealwaysreceivesanaccuratelymeteredair/fuelmixture.
Crankcaseventilation
Throughcrankcaseventilation,undesirableemissionsfromtheenginecrankcasearenotpermittedtoreachtheoutsideatmosphere.Theseemissionsarerecirculatedfromthecrankcasetotheairintakesystem.Fromheretheemissionsmixwiththeintakeairandarelaterburnedintheengine.
Catalyticconverters
Thecatalyticconvertersareefficient”clean-up“devicesbuiltintotheexhaustsystemofthevehicle.Thecatalyticconvertersburntheundesirablepollutantsintheexhaustgasbeforeitisreleasedintotheatmosphere.
Theexclusiveuseofunleadedfueliscriticallyimportantforthelifeofthecatalyticconvert-ers.Therefore,onlyunleadedfuelmustbeused.
Thecatalyticconverterswillbedamagedby:
–pushortowstartingthevehicle,
–misfiringoftheengine,
–turningofftheignitionwhilethevehicleismovingor
–drivinguntilthefueltankiscompletelyempty,
–byotherunusualoperatingconditions.
Donotcontinuetooperateyourvehicleundertheseconditions,sincerawfuelmightreachthecatalyticconverters.Thiscouldresultinoverheatingoftheconverters.Federallawprohibitsuseofleadedfuelinthiscar.
Maintenance,CarCare221

FuelEvaporationControl
Fueltankventing
Theevaporationchamberandthecarboncanisterpreventfuelfromescapingtotheatmosphereatextremehighoutsidetemperatures,whendrivingabruptlyaroundcurvesandwhenthecarisparkedataninclineorinanyothernonlevelposition.
Vaporcontrolsystemandstorage
Whenthefueltankisfilled,vaporsarecollectedintheevaporationchamberbyaventlineleadingthevaporstothecarboncanisterwheretheyarestoredaslongastheenginedoesnotrun.
Purgesystem
Whentheengineisrunning,thefuelvaporsfromthecanisterwillbemixedwithfreshairfromtheambientairofthecanister.Thismixturewillbedirectedtotheintakeairhousingbythetankventline,mixedwiththeintakeairandburnedduringnormalcombustion.
222Maintenance,CarCare

Filter
Airlter
Theairfilterisontheleft-handsideoftheenginecompartment.
Adirtyairfilternotonlyreducesengineperform-ance,butcanleadtoprematureenginewear.
Regularfilterreplacementispartoftheroutinemaintenanceservice.
Industyconditions,checkthefilterelementmorefrequentlyandreplaceifnecessary.
Combinationlter
Thefreshairpassingthroughthecombinationfilterintothepassengercompartmentisvirtuallyfreeofdust,pollen,andunpleasantodors.
Iftheoutsideairispollutedbyexhaustfumes,pressthecirculating-airbutton.
Adirtyfiltercanbethecauseofreducedairthroughput:
HavethefilterreplacedbyanauthorizedPorschedealer.
Regularfilterreplacementispartoftheroutinemaintenanceservice.
Maintenance,CarCare225

Paint
Neverrubadustycarwithadryclothsincedustparticlesareabrasiveandcoulddullanddamagethesurfacefinish.
Thepaintworkofyourcarisexposedtoalltypesofmechanicalandchemicalconditions,particularlyclimaticonessuchasbrightsunlight,rain,frostandsnow.Ultravioletlight,rapidchangesintemperature,rain,snow,industrialdustandchemicaldepositsconstantlyattackthepaintwhichisonlyabletowithstandsuchexposureinthelongtermifitisgivenregularcareandattention.
Donotapplysiliconepolishestothewindows.
Donottreatmatt-paintedcomponentswithpreservativesorpolishesasthiswillspoilthematteeffect.
Preservation
Thepaintsurfacebecomesdullovertimeduetoweathering.Itisthereforenecessarytopreservethepaintregularly.
Thiskeepsthepaintshinyandelastic.Dirtispreventedfromadheringtothepaintsurfaceandindustrialdustispreventedfrompenetratingthepaint.
Provideditiswashedandtreatedwithpreservativeregularly,thebrandnewfinishofyourvehiclewillberetainedforyearstocome.
Simplyapplypaintpreservativeafterwashingthevehicleandpolishitsmooth.
Polishing
DonotresorttousingPorschepolishuntilitbecomesevidentthatthenormalpreservativesnolongerproducethedesiredfinish.
Spotsandstains
Removetarstains,grease,oilspotsanddeadinsectsassoonaspossiblewithInsectRemover.Theycancausediscolorationifallowedtoremainonthepaintwork.
Washtheaffectedareaimmediatelyaftertreatingit.
Minorpaintdamage
Haveminorpaintdamage,suchasscratches,scoresorchipscausedbyflyingstones,repairedimmediatelybyyourauthorizedPorschedealerbeforecorrosionsetsin.
However,iftherearealreadytracesofcorrosion,theymustfirstberemovedcarefullyandthorough-ly.Coattheareawitharust-proofingprimerandfinishoffwithatopcoat.ThepaintcodeandcolornumberarefoundonthedatabankintheMainte-nancebookletandonthefillerflap.
Cleaningandpreservingengine
compartment
Theenginecompartmentandthesurfaceoftheenginearetreatedwithacorrosion-inhibitoratthefactory.
Ifdegreasingsolventsareusedtocleantheenginecompartmentortheengineiswasheddown,theprocessalmostinvariablyremovesthecorrosion-inhibitingcoating.Itisthenabsolutelynecessarytohaveadurablepreservativeappliedtoallsurfaces,bodyseams,jointsandassembliesintheenginecompartment.Thisalsoapplieswhencorrosion-inhibitorpartsarereplaced.
Caution!
Riskofdamagetothealternator.
Donotpointthecleaningjetdirectlyatthealternator,orcoverthealternator.
Effectivecorrosion-proofingisparticularlyimpor-tantduringthecoldweatherseason.Ifyourcarisdrivenfrequentlyinareaswheresalthasbeenspreadontheroads,thewholeenginecompart-mentshouldbecleanedthoroughlyafterthewintertopreventsaltfromcausinganylastingdamage.Afullunder-bodywashshouldalsobeperformedatthesametime.
230Maintenance,CarCare

Windows
Theroaddustwhichsettlesonthewindshieldandwindowscontainsparticlesoftirerubberandoilresidue.Theinteriortrimandupholsteryreleaseparticles,particularlyinstrongsunlight,whichcollectontheinsidesofthewindows.Thesedepositsareaugmentedbyimpuritiesintheairwhichentersthecarthroughthefreshairvents.
Cleanallwindowsregularly,insideandoutside,withPorschewindowcleaner.
Ifyouuseachamoisleatherforthewindows,donotuseitforpaintworkasitwillotherwisepickupacertainamountofpreservativeorpolishandcouldsmearthewindowsandthusimpairvision.
RemovedeadinsectswiththePorscheinsectremover.
Note
Doorwindowsfeatureawater-repellent(hydropho-bic)coatingwhichpreventssoilingofthewindows.
Thiscoatingissubjecttonaturalwearandcanberenewed.
ConsultanauthorizedPorschedealer.
Wiperblades
Wiperbladesthatareinperfektconditionarevitalforaclearview.
Replacethewiperbladestwiceperyear(beforeandafterthecoldseason)orwheneverwiperperformancedeteriorates.
PeriodicallycleanthewiperbladeswithPorschewindowcleaner,especiallyafterthevehiclehasbeenwashedinacarwash.Iftheyareverydirty(e.g.withinsectremains),theycanbecleanedwithaspongeorcloth.
Undercoating
Theundersideofyourcarisdurablyprotectedagainstchemicalandmechanicalinfluences.
Asitisnotpossibletoexcludetheriskofdamagetothisprotectivecoatingindaytodaydriving,itisadvisabletohavetheundersideofthecarinspectedatcertainintervals-preferablybeforethestartofwinterandagaininspring-andtheundercoatingrestoredasnecessary.
YourauthorizedPorschedealerisfamiliarwiththebodysealtreatmentproceduresandhasthenecessaryequipmentforapplyingfactoryapprovedmaterials.Werecommendthatyouentrustthemwithsuchworkandinspections.
Unlikeconventionalsprayoils,undercoatingandrust-proofingcompoundsbasedonbitumenorwaxdonotattackthesound-proofingmaterialsappliedatthefactory.
Warning!
Dangerofreresultinginseriouspersonalinjuryordeath.
Donotapplyadditionalundercoatingorrust-proofingonorneartheexhaustmanifold,exhaustpipes,catalyticconvertersorheatshields.Duringdrivingthesubstanceusedforundercoatingcouldoverheatandignite.
Beforeapplyingfreshunderseal,carefullyremovedepositsordirtandgrease.Onceithasdried,thenewundercoatingcompoundformsatoughprotectivecoatingwhichprovidesefficientrust-proofingofthefloorpanelsandcomponents.
Alwaysapplyafreshcoatingofsuitablepreservativetounprotectedareasaftercleaningtheundersideofthebody,thetransmission,theengineorcarryingoutrepairstounder-body,engineortransmissioncomponents.
Effectiverust-proofingisparticularlyimportantdur-ingthecoldweatherseason.Ifyourcarisdrivenfrequentlyinareaswheresalthasbeenspreadontheroads,thewholeenginecompartmentshouldbecleanedthoroughlyafterthewintertopreventsaltfromcausinganylastingdamage.Afullunder-bodywashshouldalsobeperformedatthesametime.
Maintenance,CarCare231

Door,lidandwindowseals
Washdirt(e.g.abrasion,dust,roadsalts)fromallsealsregularlyusingwarmsoapywater.Donotuseanychemicalcleaningagentsorsolvents.
Whenthereisafrosthazard,theouterdoorsealsandthefrontandrearlidsealscanbeprotectedagainstfreezingintoplacebyasuitablecareproduct.
Inordertopreventdamagetotheanti-frictioncoating,theinnerdoorsealsmustnotbetreatedwithcareproducts.
Stainlesssteelexhausttailpipes
Stainlesssteelexhausttailpipescandiscolorduetosoiling,strongheat,andcombustionresidues.
Theoriginalpolishcanbeachievedagainusingcommerciallyavailablemetalpolishingpasteormetalpolish.
Headlights,lights,interiorandexterior
plasticparts,adhesivelms
Useonlycleanwaterandalittledishwashingdetergenttocleanlightlenses,plasticheadlightlenses,plasticpartsandsurfaces.Donotcleanwhendry.Useasoftspongeorasoft,lint-freecloth.Gentlywipethesurfacewithoutapplyingtoomuchpressure.ThePorscheinsidewindowcleanerisalsosuitableforcleaningplasticsurfaces.Followthecleaninginstructionsonthecontainer.Neveruseotherchemicalcleanersorsolvents.
Rinsecleanedsurfaceswithclearwater.
Lightalloywheels
Pleaseobservethechapter”WASHING”onpage228.
Warning!
Dangerofaccidentresultinginseriouspersonalinjuryordeathifcleaningagents(e.g.wheelcleaningagents)comeintocontactwiththebrakediscs.Theresultinglmonthebrakediscscanimpairbrakingperformance.
Makesurethatnocleaningagentcomesintocontactwiththebrakediscs.
Ifcleaningagenthascomeintocontactwiththebrakediscs,thoroughlycleanthebrakediscswithastrongjetofwater.
Payingattentiontoanyroadusersbehindyou,drythebrakediscsbyapplyingthebrakesatshortintervals.
Pittingmayoccurifmetallicparticleswhichcausecontactcorrosion(e.g.brassorcopperinbrakedust)areallowedtoremainonthealuminumfortoolong.
Ifpossible,washthewheelswithaspongeorwashbrushabouteverytwoweeks.Inareaswheresaltisspreadonwinterroadsorthereisalotofairborneindustrialdust,itisbesttocleanthewheelsweekly.ThePorscheLightAlloyWheelCleaner(ph-value9.5)canbeusedforthispurpose.Iftheph-valueofthedetergentisincorrect,theprotectivecoatingonthewheelswillbedestroyed.
Polisheswhichdissolveoxides,suchasthosefrequentlyusedforothermetals,orabrasivetoolsoragentsareunsuitablebecausetheybreakdowntheoxidelmoftheprotectivecoatingandwillcausediscolorationofthewheel.
Everythreemonths,aftercleaning,coatthewheelswithacarwaxornon-corrosivegrease(vaseline).Usingacleancloththoroughlyrubthegreaseintothesurface.
232Maintenance,CarCare

StoringyourPorsche
IfyouintendtostoreyourPorscheforaprolongedperiod,pleaseconsultyourauthorizedPorschedealer.Thestaffwillbegladtoadviseyouonthemostsuitableandnecessarymethods.
Cleanyourvehiclethoroughlyinsideandoutside.Cleantheenginecompartment.Theundercarriageandchassiscomponentsshouldbefreeofdirtandsaltdeposits.
Fillupthefueltank.
Changetheoilandoilfilter,andruntheengineforseveralminutes.
Increasethetirepressureto58psi(4bar).Itisnotrecommendedtoliftthevehicle,duetothepossibilityofcorrosiononshockabsorberpistonshafts.Thevehicleshouldbemovedslightly,approximatelyeveryfourweeks,topreventflatspotonthetires.
Climatecontrol
Theairconditioningsystemshouldbeingoodworkingconditionandfullycharged.
Windshield/Headlightwasher
Checkandcorrectantifreeze/cleaningsolutionlevelasnecessary.
Electricalsystem
Removethebatteryfromthevehicleandstoreitinacooldryplace,notonacementfloor.Whenthebatteryisdisconnected,thealarmsystemisdeactivated.
Rechargethebatteryevery3months.Ifthebatteryremainsinthevehiclewiththecablesconnected,itisnecessarytocheck,removeandrechargethebatteryevery2-3weeks.Donotfastchargethebattery.
Pleaseobservethechapter”BATTERY”onpage262.
Vehicleinterior
Theinteriormustbedry,especiallyintheareaofthefloorcarpets.Theuseofdryingagents(Silica-Gel)isrecommendedinvehicleswithleatherinteriorandinareaswithhighhumidity.Therecommendedamountis3fabricbagsof1.1lbs.(500grams)eachplacedonthefloorcarpets.
Windows,doors,lidsandtopmustbeclosed.Theairventsshouldbeopened.
234Maintenance,CarCare

ExerciseExtremeCautionwhen
WorkingonyourVehicle
Danger!
Ignoringthefollowinginstructionsmaycauseseriouspersonalinjuryordeath.
Theenginecompartmentofanymotorvehicleisapotentiallyhazardousarea.Ifyouarenotfullyfamiliarwithproperrepairprocedures,donotattempttheadjustmentsdescribedonthefollowingpages.Thiscautionappliestotheentirevehicle.
Onlyworkonyourvehicleoutdoorsorinawellventilatedarea.
Ensurethattherearenoopenflamesintheareaofyourvehicleatanytimewhenfuelfumesmightbepresent.Beespeciallycautiousofsuchdevicessuchashotwaterheaterswhichigniteaflameintermittently.
Beforeworkingonanypartintheenginecom-partment,turntheengineoffandletitcooldownsufficiently.Hotenginecompartmentcomponentscanburnskinoncontact.
Bealertandcautiousaroundengineatalltimeswhiletheengineisrunning.Ifworkhastobeperformedwiththeenginerunning,alwayssettheparkingbrake,andmakesuretheshiftleverisinneutralortheselectorleverisinpositionPorN.
Inparticular,beverycarefultoensurethatitemsofclothing(ties,shirt,sleevesetc.),jewelry,longhair,handorfingerscannotgetcaughtintheengine-compartmentblower,fan,beltsorothermovingparts.Theradiatorandradiatorfansareinthefrontofthecar.Thefanscanstartorcontinuerunningasafunctionoftemperature,evenwiththeengineswitchedoff.Carryoutworkintheseareasonlywiththeengineoffandexerciseextremecaution.
YourPorscheisequippedwithanelectronicignitionsystem.Whentheignitionison,highvoltageispresentinallwiresconnectedwiththeignitionsystem;therefore,exerciseextremecautionwhenworkingonanypartoftheenginewhiletheignitionisonortheengineisrunning.
Alwayssupportyourcarwithsafetystandsifitisnecessarytoworkunderthecar.Jacksarenotsuitableforthiskindofwork.
Whenworkingunderthecarwithoutsafetystandsbutwiththewheelsontheground,makesurethecarisonlevelground,thewheelsareblocked,andthattheenginecannotbestarted.Removetheignitionkey.
Donotsmokeorallowanopenflamearoundthebatteryorfuel.Keepafireextinguishercloseathand.
Incompleteorimproperservicingmaycauseproblemsintheoperationofthecar.Ifindoubtaboutanyservicing,haveitdonebyyourauthorizedPorschedealer.ImpropermaintenanceduringthewarrantyperiodmayaffectyourPorschewarrantycover-age.
Suppliesoffluids,e.g.engineoil,brakefluidorcoolant,arehazardoustoyourhealth.Keepthesefluidsoutofchildren’sreachanddisposeoftheminaccordancewiththeappropriateregulations.
Somecountriesrequireadditionaltoolsandspecialsparepartstobecarriedinyourvehicle.Pleasemakeenquiriesbeforedrivingabroad.
Workingintheenginecompartment
Havethenecessaryworkintheenginecompart-mentdonebyaqualifiedspecialistworkshop.WerecommendthatyouuseyourauthorizedPorschedealerforcarryingoutthiswork.
236PracticalTips,EmergencyService