2007 PORSCHE CAYMAN maintenance

ExerciseExtremeCautionwhen
WorkingonyourVehicle
Danger!
Ignoringthefollowinginstructionsmaycauseseriouspersonalinjuryordeath.
Theenginecompartmentofanymotorvehicleisapotentiallyhazardousarea.Ifyouarenotfullyfamiliarwithproperrepairprocedures,donotattempttheadjustmentsdescribedonthefollowingpages.Thiscautionappliestotheentirevehicle.
Onlyworkonyourvehicleoutdoorsorinawellventilatedarea.
Ensurethattherearenoopenflamesintheareaofyourvehicleatanytimewhenfuelfumesmightbepresent.Beespeciallycautiousofsuchdevicessuchashotwaterheaterswhichigniteaflameintermittently.
Beforeworkingonanypartintheenginecom-partment,turntheengineoffandletitcooldownsufficiently.Hotenginecompartmentcomponentscanburnskinoncontact.
Bealertandcautiousaroundengineatalltimeswhiletheengineisrunning.Ifworkhastobeperformedwiththeenginerunning,alwayssettheparkingbrake,andmakesuretheshiftleverisinneutralortheselectorleverisinpositionPorN.
Inparticular,beverycarefultoensurethatitemsofclothing(ties,shirt,sleevesetc.),jewelry,longhair,handorfingerscannotgetcaughtintheengine-compartmentblower,fan,beltsorothermovingparts.Theradiatorandradiatorfansareinthefrontofthecar.Thefanscanstartorcontinuerunningasafunctionoftemperature,evenwiththeengineswitchedoff.Carryoutworkintheseareasonlywiththeengineoffandexerciseextremecaution.
YourPorscheisequippedwithanelectronicignitionsystem.Whentheignitionison,highvoltageispresentinallwiresconnectedwiththeignitionsystem;therefore,exerciseextremecautionwhenworkingonanypartoftheenginewhiletheignitionisonortheengineisrunning.
Alwaysplacethevehicleonstablesupportsifworkhastobecarriedoutunderthevehicle.Jacksarenotsuitableforthiskindofwork.
Whenworkingunderthecarwithoutsafetystandsbutwiththewheelsontheground,makesurethecarisonlevelground,thewheelsareblocked,andthattheenginecannotbestarted.Removetheignitionkey.
Donotsmokeorallowanopenflamearoundthebatteryorfuel.Keepafireextinguishercloseathand.
Incompleteorimproperservicingmaycauseproblemsintheoperationofthecar.Ifindoubtaboutanyservicing,haveitdonebyyourauthorizedPorschedealer.ImpropermaintenanceduringthewarrantyperiodmayaffectyourPorschewarrantycoverage.
Suppliesoffluids,e.g.engineoil,brakefluidorcoolant,arehazardoustoyourhealth.Keepthesefluidsoutofchildren’sreachanddisposeoftheminaccordancewiththeappropriateregulations.
Somecountriesrequireadditionaltoolsandspecialsparepartstobecarriedinyourvehicle.Pleasemakeenquiriesbeforedrivingabroad.
Powermeasurements
PowermeasurementsondynamometersarenotapprovedbyPorsche.
Workingintheenginecompartment
Havethenecessaryworkintheenginecompart-mentdonebyaqualifiedspecialistworkshop.WerecommendthatyouuseyourauthorizedPorschedealerforcarryingoutthiswork.
202Maintenance,CarCare

WiperBlades
Generalinformationtothewiperblades
Whenwiperperformancedeteriorates,replacethewipers.
Pleaseobservethechapter”CARCAREINSTRUCTIONS”onpage228.
Caution!
Riskofdamageifthewiperarmaccidentallyfallsbackontothewindow.
Alwaysholdthewiperarmsecurelywhenreplacingthewiperblade.
Caution!
Riskofdamageifwiperbladesthatarefrozeninplaceareloosenedimproperly.
Thawthewiperbladesbeforelooseningthem.
Maintenancenote
Ifthewiperbladesruborsqueak,thiscanbeasaresultofthefollowing:
Ifthevehicleiswashedinanautomaticcarwash,waxresiduesmayadheretothewindshield.Thesewaxresiduescanberemovedbyusingwindowcleanerconcentrate.
Pleaseobservethechapter”WASHERFLUID”onpage223.
PleasecontactyourauthorizedPorschedealerforfurtherinformation.
Thewiperbladesmaybedamaged.
Replacedamagedwiperbladesassoonaspossible.
Changingwindshieldwiperblades
Caution!
Riskofdamage.Ifawiperbladeisnotchangedproperly,itcancomeloosewhenthecarismoving.
Checkwhetherthewiperbladeisseatedsecurely.Thewiperblademustengagethewiperarmproperly.
1.Applythehandbrake.
2.Switchthewipersoff(position0)andremovetheignitionkey.
3.Foldwindshieldwiperarmawayfromthewindshield.
A-Passenger’sside,curvedwiperbladeB-Driver’sside,wiperbladewithspoiler
4.Presstogethertheplasticspringofthewiperblade(rightarrow).Pullwiperbladeoutofwiperarm.
5.Insertnewwiperbladeuntilyoufeelitengage.Ensurethatthenewwiperbladeisinsertedintothewiperarminthesameposition:
–directionofthespoileronthedriverside,
–curvatureonthepassengerside.
6.Carefullyfoldwiperarmbackontothewind-shield.
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Changingrearwindowwiperblade
Caution!
Riskofdamage.Ifawiperbladeisnotchangedproperly,itcancomeloosewhenthecarismoving.
Checkwhetherthewiperbladeisseatedsecurely.Thewiperblademustengagethewiperarmproperly.
1.Applythehandbrake.
2.Switchtherearwindowwiperoff(position0)andremovetheignitionkey.
3.Foldwiperarmawayfromtherearwindow.
4.Presstogethertheplasticspringofthewiperblade.
5.Pullwiperbladeupwardsoutofwiperarm.
6.Insertnewwiperbladeintothewiperarmfromabove.
7.Presstogethertheplasticspringofthewiperbladeandengageitinthewiperarmuntilitsnapsintoplace.
8.Carefullyfoldwiperarmbackontherearwindow.
204Maintenance,CarCare

CoolantLevel
Generalinformationtothecoolant
Pleaseobservethechapter”EXERCISEEXTREMECAUTIONWHENWORKINGONYOURVEHICLE”onpage202.
Thecoolingsystemisfilledatthefactorywithapermanentcoolant.Itprovidesyear-roundprotectionfromcorrosionandfreezingdownto-31°F/-35°C.
OnlyuseantifreezeauthorizedbyPorsche.
Checkingcoolantlevel
Theexpansiontankforthecoolantislocatedintherearluggagecompartmentundertheserviceflap.
Checkthecoolantlevelregularlyatthetransparentwindowoftheexpansiontank.
Whentheengineiscoldandthecarislevelthefluidlevelmustliebetweenthe“Min.”and“Max.”markings.
Toppingoffcoolant
Warning!
Dangerofseriouspersonalinjuryordeathfromscalding.Coolantishazardoustoyourhealth,andmaybefatalifswallowed.
Donotopenthecapoftheexpansiontankwhiletheengineishot.
Allowtheenginetocooldownbeforeopeningthecapandprotectyourhands,armsandfacefromanypossibleescapeofhotcoolant.
Keepcoolantoutofchildren’sreach.
Also,keepcoolantawayfromyourpets.Theycanbeattractedtoitshouldtherebeaspill,ortousedcoolantleftinanopencontainer.Coolantcanbedeadlytopetsifconsumed.
Warning!
Riskofdamagefromoverowingcoolant.
Takecarewhiletoppingoffcoolantnottosoiltheluggagecompartmentoritemsofluggage.
1.Switchengineoffandletitcool.
Pleaseobservethechapter”COOLINGSYSTEM”onpage97.
2.Presscatchbuttonontheserviceflapandopenflap.
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3.Covertheexpansiontankcapwithathickrag.Opencapslowlyandcarefullyandallowoverpressuretoescape.Thenunscrewcapcompletely.
4.Ifnecessary,addamixtureofequalpartsantifreezeandwater.Donotfilloverthe“max.”marking.
Antifreezeincoolant:50%givesprotectiondownto-31°F/-35°C60%givesprotectiondownto-58°F/-50°C
5.Screwcapfirmlyon.
6.Closeserviceflap.
Ifinanemergencypurewaterhasbeenadded,themixratiomustbecorrectedatanauthorizedPorschedealer.
Markedlossofcoolantindicatesleakageinthecoolingsystem.ThecauseshouldimmediatelyberemediedatanauthorizedPorschedealer.
Radiatorfans
Theradiatorandradiatorfansareinthefrontofthevehicle.
Warning!
Riskofinjury.Thefanscanstartrunningasafunctionoftemperature,evenwiththeengineswitchedoff.
Exerciseextremecautionwhenworkingintheareaoftheradiatorfans.
206Maintenance,CarCare

EngineOil
Engineoilconsumption
Itisnormalforyourenginetoconsumeoil.Therateofoilconsumptiondependsonthequalityandviscosityofoil,thespeedatwhichtheengineisoperated,theclimate,roadconditionsaswellastheamountofdilutionandoxidationofthelubricant.
Ifthevehicleisusedforrepeatedshorttrips,andconsumesanormalamountofoil,theengineoilmeasurementmaynotshowanydropintheoillevelatall,evenafter600miles(1000km)ormore.Thisisbecausetheoilisgraduallybecomingdilutedwithfuelormoisture,makingitappearthattheoillevelhasnotchanged.Thedilutingingredientsevaporateoutwhenthevehicleisdrivenathighspeeds,asonanexpressway,makingitthenappearthatoilisexcessivelyconsumedafterdrivingathighspeeds.
Iftheconditionsyoudriveyourvehicleinaredusty,humid,orhot,thefrequencyoftheoilchangeintervalsshouldbegreater.
Ifthevehicleisdrivenatahighrateofspeed,climaticconditionsarewarm,andtheloadishigh,theoilshouldbecheckedmorefrequently,asdrivingconditionswilldeterminetherateofoilconsumption.
–Theengineinyourvehicledependsonoiltolubricateandcoolallofitsmovingparts.
Therefore,theengineoilshouldbecheckedregularlyandkeptattherequiredlevel.
–Makeitahabittohavetheengineoillevelcheckedwitheveryfuelfilling.
–Theoilpressurewarninglightisnotanoillevelindicator.Theoilpressurewarninglightindicatesseriousenginedamagemaybeoccuringwhenlit,ifenginerpmisaboveidlespeed.
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EngineOilLevel
Checkingtheoillevel
Pleaseobservethechapter”EXERCISEEXTREMECAUTIONWHENWORKINGONYOURVEHICLE”onpage202.
Regularlychecktheoillevelusingtheon-boardcomputerafterthevehicleisrefuelled.
Pleaseobservethechapter”OILDISPLAYANDMEASUREMENTOFTHEENGINEOILLEVEL”onpage131.
Thedifferencebetweentheminimumandmax-imummarksonthesegmentdisplayisapprox.1.2liters.Eachsegmentofthedisplaycorre-spondstoapprox.0.4liter.
Toppingoffengineoil
Warning!
Engineoilishazardoustoyourhealthandmaybefatalifswallowed.
Keepengineoiloutofchildren’sreach.
Warning!
Usedengineoilcontainschemicalsthathavecausedcancerinlaboratoryanimals.
Alwaysprotectyourskinbywashingthorough-lywithsoapandwater.
Caution!
Riskofdamagefromoverowingengineoil.
Takecarewhilecheckingandtoppingupengineoilnottosoiltheluggagecompartmentoritemsofluggage.
Theoilinletopeningisintherearluggagecompart-mentundertheserviceflap.1.Theon-boardcomputerindicateshowmuchoilmustbeadded.
2.Presscatchbuttonontheserviceflapandopenflap.
208Maintenance,CarCare

3.Unscrewcapoftheoilfilleropening.
4.Addatmosthalfaliterofengineoilatatime.
5.Measureoillevelagainwiththeon-boardcomputer.
6.Addmoreengineoilifnecessary.Neveraddmoreengineoilthanrequiredtoreachthemax.mark.
7.Closecapcarefully.
8.Closeserviceflap.
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