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Steps for determining correct load
limit
1. Locate the statement “The combined
weight of occupants and cargo
should never exceed XXX kg or XXX
lbs” on your vehicle’s placard.
2. Determine the combined weight of
the driver and passengers that will be
riding in your vehicle.
3. Subtract the combined weight of the
driver and passengers from XXX kg
or XXX lbs.
4. The resulting figure equals the avail-
able amount of cargo and luggage
load capacity. For example, if the
XXX amount equals 1400 lbs. and
there will be five 150 lb. passengers
in your vehicle, the amount of avail-
able cargo and luggage load capac-
ity is 650 lbs. (1400-750 (5 X 150)
= 650 lbs) or (640-340 (5 X 70) =
300 kg.)
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5. Determine the combined weight of
luggage and cargo being loaded on
the vehicle. That weight may not
safely exceed the available cargo and
luggage load capacity calculated in
Step 4.
6. If your vehicle will be towing a trailer,
load from your trailer will be trans-
ferred to your vehicle. Consult this
manual to determine how this re-
duces the available cargo and lug-
gage load capacity of your vehicle.
Before driving a loaded vehicle, confirm
that you do not exceed the Gross Vehicle
Weight Rating (GVWR) or the Gross Axle
Weight Rating (GAWR) for your vehicle.
See “Measurement of Weights” later in
this section.
Also check tires for proper inflation pres-
sures. See the Tire and Loading Informa-
tion label.
SECURING THE LOAD
For your convenience, tie down hooks are placed
at each corner of the truck box. These may be
used to help secure cargo loaded into the truck
box.
WARNING
cProperly secure all cargo with ropes or
straps to help prevent it from sliding or
shifting. Do not place cargo higher than
the seatbacks. In a sudden stop or col-
lision, unsecured cargo could cause
personal injury.cDo not load your vehicle any heavier
than the GVWR or the maximum front
and rear GAWRs. If you do, parts of your
vehicle can break, tire damage could
occur, or it can change the way your
vehicle handles. This could result in
loss of control and cause personal
injury.
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1. Side channels
2. Header channel
3. Channel sections
4. Floor channels
UTILI-TRACK™ CHANNEL SYSTEM
(if so equipped)
WARNING
cProperly install and tighten the tie-
down cleats into the Utili-track™ chan-
nel system. Also, do not attach any rope
or straps directly to the channel. Failure
to properly install the tie-down cleats or
attaching ropes or straps directly to the
channel can cause the cargo to become
unsecured. In a sudden stop or colli-
sion, unsecured cargo could cause per-
sonal injury.
cProperly secure all cargo with ropes or
straps to help prevent it from sliding or
shifting. In a sudden stop or collision,
unsecured cargo could cause personal
injury.
The Utili-track™ channel system allows you to
move tie-down clamps in the bed to the best
location to secure a load.
The tie-down cleats must be installed so the
clamp is properly seated in the notches in the rail.
If the tie-down cleat is not seated in the notches,
it will not be flush with the rail and cannot be
properly tightened. The bolt in the center of the
cleat must be tightened hand tight (20 – 40 inch
pounds)Check the tightness of the tie-down cleat peri-
odically during a trip to make sure the center bolt
has not become loose.
Install the tie-down cleat as follows:
1. Remove the channel protectors by sliding
them out the back of the truck bed. Properly
store the channel protectors.
2. Loosen the center bolt completely.
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3. Insert the cleat into the channel perpendicu-
lar to the channel as shown. Then rotate the
cleat clockwise 90° and slide it to the de-
sired location.
4. Position the cleat so the nubs on the bottom
fully seat into the channel detents.
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5. There should be no gap between the bottom
of the cleat and the top of the channel.
Tighten the center bolt hand tight (20-40
inch pounds) .
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CAUTION
cInstall only one cleat per section of
channel.
cApplying loads at angles to the cleats
greater then 45° or loads greater than
150 lbs. (header and floor channels) or
200 lbs. (side channels) may cause
damage to the channel or bed.
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WARNING
Do not install accessories over the gap
between the front and rear side channels.
Doing this could affect the rear structure
in certain rear impacts, which could result
in serious injury.
CAUTION
Properly secure all cargo with ropes or
straps to prevent it from sliding or shifting.
Use the channel end stoppers to help se-
cure items in the channels from sliding off
the end of the truck bed.
Channel End Stoppers
The channel end stoppers should be used to help
prevent accessories installed in the channels
from sliding or shifting off the end of the truck
bed.
They must be installed so they are properly
seated in the detents in the channel.
1 correct installation, 2 incorrect installation
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Install the channels end stoppers as follows:
1. Remove the channel protectors by sliding
them out the back of the truck bed. Properly
store the channel protectors.
2. Loosen the bolt on the center of the end
stopper with the provided wrench and insert
it into the channel.
3. Position the end stopper to the desired lo-
cation on the channel so the nubs on the
bottom of the end stopper fully seat into the
channel detents.
4. Tighten the bolt on the center of the end
stopper with the provided wrench.
LOADING TIPS
cThe GVW must not exceed GVWR
or GAWR as specified on the
F.M.V.S.S./C.M.V.S.S. certification
label.
cDo not load the front and rear axle to
the GAWR. Doing so will exceed the
GVWR.
WARNING
cProperly secure all cargo with
ropes or straps to help prevent it
from sliding or shifting. Do not
place cargo higher than the seat-
backs. In a sudden stop or colli-
sion, unsecured cargo could
cause personal injury.
cDo not load your vehicle any
heavier than the GVWR or the
maximum front and rear GAWRs.
If you do, parts of your vehicle
can break, tire damage could oc-
cur, or it can change the way your
vehicle handles. This could result
in loss of control and cause per-
sonal injury.cOverloading not only can shorten
the life of your vehicle and the
tire, but can also cause unsafe
vehicle handling and longer brak-
ing distances. This may cause a
premature tire failure which
could result in a serious accident
and personal injury. Failures
caused by overloading are not
covered by the vehicle’s
warranty.
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