ENGINE CONTROL SYSTEM
EC-1057
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FUNCTION DIAGNOSIS
ENGINE CONTROL SYSTEM
System DiagramINFOID:0000000001162526
1. Mass air flow sensor 2. Intake air temperature sensor 3. Turbocharger boost sensor
4. Throttle position sensor 5. EGR volume control valve control
position sensor 6. Turbocharger boost control solenoid
valve
7. High pressure supply pump (volu-
metric control valve)8. High pressure supply pump (pres-
sure control valve)9. Fuel rail pressure sensor
10. Fuel pump temperature sensor 11. Glow plug 12. Engine coolant temperature sensor
13. Crankshaft position sensor 14. Camshaft position sensor 15. Barometric pressure sensor
16. Refrigerant pressure sensor 17. Accelerator pedal position sensor 18. ASCD clutch switch
19. Brake switch 20. CAN communication 21. Glow plug
22. Fuel tank 23. Fuel pump 24. Fuel filter
25. High pressure supply pump 26. High pressure supply pump (internal
transfer pump)27. High pressure supply pump (volu-
metric control valve)
28. High pressure supply pump (high
pressure pump)29. High pressure supply pump (pres-
sure control valve)30. Mass air flow sensor (with intake air
temperature sensor)
31. Compressor 32. Charge air cooler 33. Electric throttle control actuator
JMBIA0418ZZ
EC-1060
< FUNCTION DIAGNOSIS >[K9K]
ENGINE CONTROL SYSTEM
1. Turbocharger boost control solenoid
valve2. Fuel pump 3. Turbocharger boost sensor
4. Refrigerant pressure sensor 5. EGR volume control valve 6. Engine oil filler cap
7. Accelerator pedal position sensor 8. Accelerator pedal
: Vehicle front
ALBIA0301ZZ
EC-1062
< FUNCTION DIAGNOSIS >[K9K]
ENGINE CONTROL SYSTEM
Component Description
INFOID:0000000001162529
1. ASCD steering switch 2. ASCD switch 3. CANCEL switch
4. RESUME switch 5. SET - switch 6. SET + switch
7. Stop lamp switch 8. Brake pedal 9. ASCD clutch switch
10. Clutch pedal
AWBIA0056ZZ
Component Reference
Accelerator pedal position sensorEC-1191, "
Description"
ASCD steering switchEC-1174, "Description"
ASCD clutch switchEC-1208, "Description"
Cooling fan motorEC-1211, "Description"
Electric throttle control actuatorEC-1134, "Description"
Engine coolant temperature sensorEC-1132, "Description"
Fuel pump temperature sensorEC-1136, "Description"
Fuel rail pressure sensorEC-1138, "Description"
Intake air temperature sensorEC-1130, "Description"
Mass air flow sensorEC-1127, "Description"
Refrigerant pressure sensorEC-1166, "Description"
Stop lamp switchEC-1214, "Description"
Throttle control motorEC-1134, "Description"
Throttle position sensorEC-1134, "Description"
Turbocharger boost sensorEC-1147, "Description"
Vehicle speed sensorEC-1165, "Description"
EC-1064
< FUNCTION DIAGNOSIS >[K9K]
FUEL INJECTION CONTROL
energy returned by the piezo actuator is reused, which keeps down the amount of energy that has to be sup-
plied for the next injection process.
Engine Synchronisation
One of the determining factors for fuel injection control is knowing the position of each of the pistons in their
respective cylinders at all times.
The angular position is measured by means of a magneto-inductive sensor which is excited by the teeth
machined onto the flywheel; this is known as the crankshaft position sensor. The flywheel has 60 teeth, each 6
degrees apart; 2 of these teeth are missing to form a notch.
A second sensor (Hall-effect sensor), stimulated by a tooth machined onto the camshaft, which turns at half
the engine speed, provides a signal relating to the progress of the injection cycle. Indeed, when the piston of
cylinder 1 is at top dead centre (TDC), either at the end of the compression stroke or at the end of the exhaust
stroke, the camshaft position sensor enables a distinction to be made between these two states.
By comparing the signals from these two sensors, the computer is able to provide all its systems with synchro-
nisation parameters, namely: the angular position of the flywheel, engine speed, the number of the active fuel
injector and the progress of the injection cycle.
This module also supplies the system with the rotation speed signal.
The camshaft position sensor is only used when starting the engine. As soon as the engine is running by itself
(not being cranked by the starter), the signal provided by the crankshaft position sensor is sufficient. If the
camshaft position sensor should fail while the engine is running, this will not affect the operation of the engine.
Quantity of Fuel Injected and Control of Start of Injection
The parameters for controlling injection are, for each cylinder, the quantity to be injected and the start of
injection. These are calculated by the ECM from the following information:
- Engine speed.
- Accelerator pedal position.
- Turbocharge air pressure.
- Engine coolant temperature.
- Intake air temperature.
- Fuel pump temperature.
- Mass air flow.
- Pressure of fuel in the rail.
Station to Station Flow Regulation
The aim of this regulation process is to facilitate smooth engine operation by compensating for the system
variations (fuel injectors, compression rate, etc.) which affect the torque generated by each cylinder during
combustion.
The regulation process is only active at idle speed, with a warm engine and on condition that the engine speed
is sufficiently stable. An injection timing correction coefficient is assigned to each cylinder; this is "learning" all
the time the regulation process is active and remains fixed at the last value that was learned when the regula-
tion is inactive.
At each new cycle, the coefficients are initialised to 1.
Cylinder Balancing Control
This controller allows smooth behavior of running engine, reduction of noise and oscillations in the drivetrain
by compensating for system dispersions (fuel injectors, compression ratio, manufacturing tolerances of cylin-
ders or valves...) having an influence on the torque generated by each cylinder during combustion.
The controller is only activated if engine is in idle, warm and not too rough. Corrective coefficient on the injec-
tion time is associated with each cylinder that is learnt as soon as the regulation is active. Otherwise it remains
with its last memorized value.
At each new driving cycle, coefficients are initialized to 1.
EC-1078
< FUNCTION DIAGNOSIS >[K9K]
EGR SYSTEM
1. Turbocharger boost control solenoid
valve2. Fuel pump 3. Turbocharger boost sensor
4. Refrigerant pressure sensor 5. EGR volume control valve 6. Engine oil filler cap
7. Accelerator pedal position sensor 8. Accelerator pedal
: Vehicle front
ALBIA0301ZZ
ENGINE TORQUE CONTROL
EC-1087
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ENGINE TORQUE CONTROL
System DescriptionINFOID:0000000001162540
The torque structure is the system which translates the driver's request into a torque supplied by the engine. It
is required for certain functions such as the electronic stability program (ESP), the automatic gearbox or the
sequentialgearbox if fitted).
Each inter-system (ESP, automatic gearbox, sequential gearbox) sends the ECM a torque request viathe CAN
communication. The computer arbitrates between the inter-system torque requests and the driver's request
(comprised of the accelerator pedal or the cruise control/speed limiter function). The result of the arbitration
gives thetorque setpoint.
From this torque setpoint, the computer determines the quantity of fuel to be injected (injection duration and
numberof injections) and the amount of air required (turbocharging pressure and EGR rate) so that the engine
is able toprovide the torque required in the best possible conditions (in terms of smooth running performance,
pollutantemissions, etc.).
Component Parts LocationINFOID:0000000001611148
ALBIA0296ZZ
ECM
EC-1225
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EC
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P O Test Condition: Engine at Idle
10 Engine immobilizer ENGINE IMMOBIINACTIVE
Indicates the status of the immo-
bilizer system.
INACTIVE: The ECM has rec-
ognized the immobilizer code
transmitted by the Intelligent
Key unit or BCM.
ACTIVE: The ECM does not
recognize the immobilizer code
transmitted by the Intelligent
Key unit or BCM.If ACTIVE, perform the trouble diag-
nosis for NATS.
11 Vehicle speed VEHICLE SPEED0 km/h (mph)
Indicates the vehicle speed in km/
h (mph). This parameter is trans-
mitted by the “ABS actuator and
electric unit (control unit)” or com-
bination meter via CAN communi-
cation line.Perform the trouble diagnosis for
CAN communication line. Perform
the trouble diagnosis for “ABS actu-
ator and electric unit (control unit)”
or combination meter. Order Function Parameter Display and notes Trouble diagnosis
Order Function Parameter Display and notes Trouble diagnosis
1 Battery voltage BATTERY VOLTAGE13V < BATTERY VOLTAGE <
16VIn the event of a malfunction, per-
form the trouble diagnosis for
CHARGING SYSTEM.
2 Engine speed ENGINE SPEEDAbout 800 rpm
Indicates the engine's rotational
speed in rpm.In the event of a malfunction, per-
form the trouble diagnosis for DTC
P0335 CKP SENSOR.
3Engine coolant tem-
peratureWATER TEMPIndicates the engine coolant
temperature in °C.In the event of a malfunction, per-
form the trouble diagnosis for DTC
P0115 ETC SENSOR.
4Accelerator pedal
positionACCEL/PDL POS0%= ACCEL/PDL POS < 100%
Indicates the percentage of the
pedal position between no load
and full load positionIn the event of a malfunction, per-
form the trouble diagnosis for APP
SENSOR (DTC P0225, and P2120)
and SENSOR POWER SUPPLY
(DTC P0641 and P0651).
5Inlet air tempera-
tureINLET AIR TEMIndicates the intake air tempera-
ture in °C. This information is
provided by the IAT sensor.In the event of a malfunction, per-
form the trouble diagnosis for DTC
P0110 IAT SENSOR.
6Fuel pump temper-
atureFUEL TEMPIndicates the intake air tempera-
ture in °C. This information is
provided by the fuel pump tem-
perature sensor.In the event of a malfunction, per-
form the trouble diagnosis for DTC
P0180 FTT SENSOR.
7 Intake air pressureATOMOS PRESS700 mbar < ATOMOS PRESS <
11 0 0 m b a r
Indicates the ambient barometric
pressure in mbar. The sensor is
incorporated in the ECM.If not consistent, check ATOMOS
PRESS = INLET PRESS = local am-
bient barometric pressure, with the
engine stopped and ignition switch
ON.
INLET PRESSIndicates the pressure in the tur-
bocharger in mbar.
INLET PRESS = local ambient
barometric pressure.
8 Fuel rail pressure RAIL PRESSUREIndicates the fuel rail pressure in
bar of the diesel fuel in the fuel
rail.
This pressure measured by the
fuel rail pressure sensor.In the event of a malfunction, per-
form the trouble diagnosis for DTC
P0190 and P1089 FRP SENSOR.
NO OR VERY LITTLE ACCELERATION, INCREASE IN ENGINE SPEED
EC-1267
< SYMPTOM DIAGNOSIS >[K9K]
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NO OR VERY LITTLE ACCELERATION, INCREASE IN ENGINE SPEED
DescriptionINFOID:0000000001162713
CHART 8: NO OR VERY LITTLE ACCELERATION, INCREASE IN ENGINE SPEED
Diagnosis ProcedureINFOID:0000000001162714
1.CHECK FUEL
Check that the fuel reservoir is correctly filled and with the right fuel.
>> GO TO 2.
2.CHECK ECM POWER SUPPLY AND GROUND CIRCUIT
Check ECM power supply and ground circuit. Refer to EC-1106, "
Diagnosis Procedure".
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair or replace harness or connector.
3.CHECK WIRING HARNESS
Visually check the condition of the engine wiring harness.
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair or replace harness or connector.
4.CHECK AIR INTAKE SYSTEM
Check air intake system. Refer to EM-269, "
Removal and Installation".
Is the inspection result normal?
YES >> GO TO 5.
NO >> Repair or replace air intake system.
5.CHECK ELECTRIC THROTTLE CONTROL ACTUATOR
Check electric throttle control actuator. Refer to EC-1134, "
Diagnosis Procedure".
Is the inspection result normal?
YES >> GO TO 6.
NO >> Repair or replace.
6.CHECK MASS AIR FLOW SENSOR
Check mass air flow sensor. Refer to EC-1125, "
Component Inspection".
Is the inspection result normal?
YES >> GO TO 7.
NO >> Repair or replace.
7.CHECK TURBOCHARGER
Check that the turbocharger is working properly. Refer to EC-1195, "
Diagnosis Procedure".
Is the turbocharger correct?
Yes >> GO TO 8.
No >> Repair or replace.
8.CHECK ACCELERATOR PEDAL POSITION SENSOR
Check the accelerator pedal position sensor. Refer to EC-1193, "
Component Inspection".
Is the inspection result normal?
YES >> GO TO 9.
NO >> Repair or replace.
9.CHECK EGR SYSTEM
Check EGR system. Refer to EC-1202, "
Diagnosis Procedure".