ASSEMBLY
TM-609
< DISASSEMBLY AND ASSEMBLY >[TYPE 2 (4AT: RE4F03B)]
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30. Install control valve assembly on transaxle case.
a. Install O-ring on terminal body.
CAUTION:
Do not reuse O-ring.
Apply ATF to O-ring.
b. Insert manual valve into control valve assembly.
CAUTION:
Do not drop manual valve.
c. Set manual shaft in “N” position.
d. Install control valve assembly on transaxle case while aligning
manual valve (2) with manual plate (1).
e. Install terminal body (2) into transaxle case by pushing it.
f. Install snap ring (1) to terminal body (2).
g. Tighten bolts (A), (B) and (C) to the specified torque.
Bolt length, number and location:
31. Install oil pan.
a. Attach magnets on oil pan.
SCIA3999E
SCIA7090E
SCIA6030J
Bolt symbol A B C
Bolt length “ ” [mm (in)]
40.0 mm
(1.575 in)33.0 mm
(1.299 in)43.5 mm
(1.713 in)
Number of bolts 5 6 2
SCIA5911J
TM-614
< SERVICE DATA AND SPECIFICATIONS (SDS) [TYPE 2 (4AT: RE4F03B)]
SERVICE DATA AND SPECIFICATIONS (SDS)
Control Valves
INFOID:0000000001731459
CONTROL VALVE SPRINGS
Unit: mm (in)
AccumulatorINFOID:0000000001731460
RETURN SPRINGS
Unit: mm (in)
Unit: mm (in)
O-RINGS
Unit: mm (in)
Clutches and BrakesINFOID:0000000001731461
REVERSE CLUTCH
Location spring designation Free length (l) Outer diameter (D)
Upper bodyL14 Pilot valve spring 38.98 (1.5346) 8.9 (0.350)
L151–2 accumulator valve spring 20.5 (0.807) 6.95 (0.2737)
1–2 accumulator piston spring 55.66 (2.1913) 19.5 (0.768)
L16 1st reducing valve spring 27.0 (1.063) 7.0 (0.276)
L17 3–2 timing valve spring 23.0 (0.906) 6.65 (0.2618)
L18 Overrun clutch reducing valve spring 37.5 (1.476) 7.0 (0.276)
L19 Torque converter relief valve spring 33.3 (1.311) 9.0 (0.354)
L20 Torque converter clutch control valve spring 53.01 (2.0870) 6.5 (0.256)
L21 Cooler check valve spring 28.04 (1.1039) 7.15 (0.2815)
Lower bodyL3 Pressure regulator valve spring 45.0 (1.772) 15.0 (0.591)
L4 Overrun clutch control valve spring 21.7 (0.854) 7.0 (0.276)
L5 Accumulator control valve spring 22.0 (0.866) 6.5 (0.256)
L6 Shift valve A spring 21.7 (0.854) 7.0 (0.276)
L7 Shuttle valve spring 51.0 (2.008) 5.65 (0.2224)
L12 Shift valve B spring 21.7 (0.854) 7.0 (0.276)
L13Pressure modifier valve spring 32.0 (1.260) 6.9 (0.272)
Pressure modifier piston spring 30.5 (1.201) 9.8 (0.386)
— Line pressure relief valve spring 17.02 (0.6701) 8.0 (0.315)
— Torque converter pressure holding spring 9.0 (0.354) 7.3 (0.287)
Location Free length (L1)
Servo release accumulator 62.8 (2.472)
Location Length (L2)
N-D accumulator46.5 (1.831)
Location Inner diameter (Small) Inner diameter (Large)
Servo release accumulator 26.9 (1.059) 44.2 (1.740)
N-D accumulator 34.6 (1.362) 39.4 (1.551)
Number of drive plates2
Number of driven plates2
Drive plate thickness [mm (in)]Standard 2.0 (0.079)
Allowable limit 1.8 (0.070)
WCS-2
BCM (BODY CONTROL MODULE) .........................21
BCM (BODY CONTROL MODULE) : Diagnosis
Procedure ...............................................................
21
METER BUZZER CIRCUIT ................................23
Description ..............................................................23
Component Function Check ...................................23
Diagnosis Procedure .............................................23
SEAT BELT BUCKLE SWITCH SIGNAL CIR-
CUIT ...................................................................
24
Description ..............................................................24
Component Function Check .................................24
Diagnosis Procedure .............................................24
Component Inspection ............................................25
KEY SWITCH SIGNAL CIRCUIT (WITH IN-
TELLIGENT KEY) ..............................................
26
Description ..............................................................26
Component Function Check .................................26
Diagnosis Procedure .............................................26
Component Inspection ............................................27
KEY SWITCH SIGNAL CIRCUIT (WITHOUT
INTELLIGENT KEY) ..........................................
28
Description ..............................................................28
Component Function Check .................................28
Diagnosis Procedure .............................................28
Component Inspection ............................................29
PARKING BRAKE SWITCH SIGNAL CIR-
CUIT ...................................................................
30
Description ..............................................................30
Component Function Check ...................................30
Diagnosis Procedure ..............................................30
Component Inspection ............................................30
WARNING CHIME SYSTEM .............................31
Wiring Diagram .......................................................31
ECU DIAGNOSIS ........................................37
COMBINATION METER ....................................37
Reference Value .....................................................37
Wiring Diagram .......................................................40
Fail Safe ..................................................................54
DTC Index ...............................................................55
BCM (BODY CONTROL MODULE) ..................56
Reference Value .....................................................56
Terminal Layout ......................................................59
Physical Values .......................................................59
Wiring Diagram .......................................................71
DTC Inspection Priority Chart ...............................74
DTC Index ..............................................................75
SYMPTOM DIAGNOSIS ............................76
THE LIGHT REMINDER WARNING DOES
NOT SOUND ......................................................
76
Description ..............................................................76
Diagnosis Procedure ...............................................76
THE SEAT BELT WARNING CONTINUES
SOUNDING, OR DOES NOT SOUND ...............
77
Description ..............................................................77
Diagnosis Procedure ...............................................77
THE KEY WARNING DOES NOT SOUND .......78
Description ..............................................................78
Diagnosis Procedure ...............................................78
THE PARKING BRAKE RELEASE WARNING
CONTINUES SOUNDING, OR DOES NOT
SOUND ..............................................................
79
Description ..............................................................79
Diagnosis Procedure ...............................................79
PRECAUTION ............................................80
PRECAUTIONS .................................................80
Supplemental Restraint System (SRS) "AIR BAG"
and "SEAT BELT PRE-TENSIONER" ....................
80
WCS
POWER SUPPLY AND GROUND CIRCUIT
WCS-21
< COMPONENT DIAGNOSIS >
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COMPONENT DIAGNOSIS
POWER SUPPLY AND GROUND CIRCUIT
COMBINATION METER
COMBINATION METER : Diagnosis ProcedureINFOID:0000000001728304
1.CHECK FUSES
Check for blown combination meter fuses.
Is the inspection result normal?
YES >> GO TO 2
NO >> If fuse is blown, be sure to eliminate cause of malfunction before installing new fuse.
2.POWER SUPPLY CIRCUIT CHECK
1. Disconnect combination meter connector M24.
2. Check voltage between combination meter harness connector
M24 terminals 27, 28 and ground.
Is the inspection result normal?
YES >> GO TO 3
NO >> Check harness for open between combination meter and fuse.
3.GROUND CIRCUIT CHECK
1. Turn ignition switch OFF.
2. Check continuity between combination meter harness connector
M24 terminals 21, 22, 23 and ground.
Is the inspection result normal?
YES >> Inspection End.
NO >> Repair harness or connector.
BCM (BODY CONTROL MODULE)
BCM (BODY CONTROL MODULE) : Diagnosis ProcedureINFOID:0000000001728305
1. CHECK FUSES AND FUSIBLE LINK
Unit Power source Fuse No.
Combination meterBattery 13
Ignition switch ON or START 3
Terminals Ignition switch position
(+)
(–) OFF ON START
Connector Terminal
M2427
GroundBattery
voltageBattery
voltageBattery
voltage
28 0VBattery
voltageBattery
voltage
PKIC0700E
Te r m i n a l s
Continuity (+)
(–)
Connector Terminal
M2421
Ground Yes 22
23
PKIC0701E
WCS-56
< ECU DIAGNOSIS >
BCM (BODY CONTROL MODULE)
BCM (BODY CONTROL MODULE)
Reference ValueINFOID:0000000001728312
VALUES ON THE DIAGNOSIS TOOL
Monitor Item Condition Value/Status
AIR COND SWA/C switch OFF OFF
A/C switch ON ON
AUT LIGHT SYSOutside of the room is dark OFF
Outside of the room is bright ON
AUTO LIGHT SWLighting switch OFF OFF
Lighting switch AUTO ON
BACK DOOR SWBack door closed OFF
Back door opened ON
BATTERY VOLT
NOTE:
Diesel engine models
onlyIgnition switch ONApproximately the same as power
supply voltage
CDL LOCK SWDoor lock/unlock switch does not operate OFF
Press door lock/unlock switch to the LOCK side ON
CDL UNLOCK SWDoor lock/unlock switch does not operate OFF
Press door lock/unlock switch to the UNLOCK side ON
DOOR SW-ASPassenger door closed OFF
Passenger door opened ON
DOOR SW-DRDriver door closed OFF
Driver door opened ON
DOOR SW-RLRear LH door closed OFF
Rear LH door opened ON
DOOR SW-RRRear RH door closed OFF
Rear RH door opened ON
ELEC PWR CUT
NOTE:
Diesel engine models
onlyEngine runningFan switch ON (when engine coolant is
cool)
NOTE:
Depending on the ambient tempera-
ture, battery voltage, etc.OFF
The current status maintained with the
signal from ECM received.FREEZ
Fan switch OFF
Fan switch ON after engine warming
UP
NOTE:
Depending on the engine coolant
temperature, ambient temperature,
battery voltage, etc.INHBT
ENG COOLNT T
NOTE:
Diesel engine models
onlyEngine runningApproximately the same as engine
water temperature
ENGINE RPM
NOTE:
Diesel engine models
onlyEngine runningApproximately the same as tachom-
eter reading
WCS
BCM (BODY CONTROL MODULE)
WCS-57
< ECU DIAGNOSIS >
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ENGINE RUNEngine stopped OFF
Engine running ON
ENGINE STATUS
NOTE:
Diesel engine models
onlyEngine stopped STOP
While the engine stalls STALL
Engine running RUN
At engine cranking CRA
FA N O N S IGFan switch OFF OFF
Fan switch ON ON
FR FOG SWFront fog lamp switch OFF OFF
Front fog lamp switch ON ON
FR WASHER SWFront washer switch OFF OFF
Front washer switch ON ON
FR WIPER LOWFront wiper switch OFF OFF
Front wiper switch LO ON
FR WIPER HIFront wiper switch OFF OFF
Front wiper switch HI ON
FR WIPER INTFront wiper switch OFF OFF
Front wiper switch INT ON
FR WIPER STOPAny position other than front wiper stop position OFF
Front wiper stop position ON
HAZARD SWWhen hazard switch is not pressed OFF
When hazard switch is pressed ON
LIGHT SW 1STLighting switch OFF OFF
Lighting switch 1st ON
H/L SW POSHeadlamp switch OFF OFF
Headlamp switch 1st ON
HI BEAM SWHigh beam switch OFF OFF
High beam switch HI ON
HOOD SWClose the hood
NOTE:
Vehicles without theft warning system are OFF-fixedOFF
Open the hood ON
H/L WASH SWNOTE:
The item is indicated, but not monitoredOFF
IGN ON SWIgnition switch OFF or ACC OFF
Ignition switch ON ON
IGN SW CANIgnition switch OFF or ACC OFF
Ignition switch ON ON
INT VOLUME Wiper intermittent dial is in a dial position 1 - 7 1 - 7
I-KEY LOCK
1LOCK button of Intelligent Key is not pressed OFF
LOCK button of Intelligent Key is pressed ON
I-KEY UNLOCK
1UNLOCK button of Intelligent Key is not pressed OFF
UNLOCK button of Intelligent Key is pressed ON
KEY SW
2Mechanical key is removed from key cylinder OFF
Mechanical key is inserted to key cylinder ON Monitor Item Condition Value/Status
WCS-58
< ECU DIAGNOSIS >
BCM (BODY CONTROL MODULE)
1: With Intelligent Key
2: With remote keyless entry system
3: HatchbackKEYLESS LOCK
2LOCK button of key fob is not pressed OFF
LOCK button of key fob is pressed ON
KEYLESS UNLOCK
2UNLOCK button of key fob is not pressed OFF
UNLOCK button of key fob is pressed ON
LIT-SEN FAILLight & rain sensor is in normal condition OK
Light & rain sensor is with internal error NOTOK
OIL PRESS SW Ignition switch OFF or ACC
Engine runningOFF
Ignition switch ON ON
OUT SIDE TEMP
NOTE:
Diesel engine modelsIgnition switch ONApproximately the same as outside
air temperature
PASSING SWOther than lighting switch PASS OFF
Lighting switch PASS ON
PUSH SW
1Return to ignition switch to LOCK position OFF
Press ignition switch ON
REAR DEF SWRear window defogger switch OFF OFF
Rear window defogger switch ON ON
RKE LOCK AND
UNLOCK
2NOTE:
The item is indicated, but not monitoredOFF
ON
RR FOG SWRear fog lamp switch OFF OFF
Rear fog lamp switch ON ON
RR WASHER SW
3Rear washer switch OFF OFF
Rear washer switch ON ON
RR WIPER INT
3Rear wiper switch OFF OFF
Rear wiper switch INT ON
RR WIPER ON
3 Rear wiper switch OFF OFF
Rear wiper switch ON ON
RR WIPER STOP
3Rear wiper stop position OFF
Other than rear wiper stop position ON
TAIL LAMP SWLighting switch OFF OFF
Lighting switch 1ST ON
TRNK OPNR SWWhen back door opener switch is not pressed OFF
When back door opener switch is pressed ON
TURN SIGNAL LTurn signal switch OFF OFF
Turn signal switch LH ON
TURN SIGNAL RTurn signal switch OFF OFF
Turn signal switch RH ON
UNLOCK WITH DRNOTE:
The item is indicated, but not monitoredOFF
ON
VEHICLE SPEED While driving Equivalent to speedometer reading Monitor Item Condition Value/Status
WCS
BCM (BODY CONTROL MODULE)
WCS-59
< ECU DIAGNOSIS >
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Terminal LayoutINFOID:0000000001728313
TERMINAL LAYOUT
Physical ValuesINFOID:0000000001728314
PHYSICAL VALUES
CAUTION:
ALMIA0185ZZ