CONSULT-III CHECKING SYSTEM
GI-63
< BASIC INSPECTION >
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PCONSULT-III CHECKING SYSTEM
DescriptionINFOID:0000000001691472
When CONSULT-III is connected with a data link connector
equipped on the vehicle side, it will communicate with the control
unit equipped in the vehicle and then enable various kinds of diag-
nostic tests.
Refer to “CONSULT-III Operation Manual” for more information.
Function and System ApplicationINFOID:0000000001728915
x: Applicable.1 : Hood release handle
2 : Data link connector
ALBIA0047ZZ
Diagnostic test mode Function
ENGINE
ABS
AIR BAG
EPS
IPDM E/R
BCM
METER/M&A
INTELLIGENT KEY*
1
TRANSMISSION*
2
NATS
NVIS (NATS BCM OR S/ENT
NATS I-KEY
*1
Work supportThis mode enables a technician to adjust some devices faster
and more accurately by following indications on CONSULT-II.x----x-xx--x
Self-diagnostic results Self-diagnostic results can be read and erased quickly. xxxxxxxxxx - x
Trouble diagnostic recordCurrent self-diagnostic results and all trouble diagnostic
records previously stored can be read.--x---------
Data monitor Input/Output data in the ECU can be read. x x - x x - x x x - - -
CAN diagnostic support
monitorThe communication condition of CAN communication line can
be read.xx - xxxxxx - - -
Active testDiagnostic Test Mode in which CONSULT-II drives actuators
apart from ECU shifting some parameters in a specified range.xx--x--x----
Function testThis mode can show results of self-diagnosis of ECU with either
"OK" or "NG". For engines, more practical tests regarding sen-
sors/switches and/or actuators are available.xxx-----x---
DTC & SRT confirmationThe results of SRT (System Readiness Test) and the self-diag-
nosis status/result can be confirmed.x-----------
DTC work supportThe operating condition to confirm Diagnosis Trouble Codes
can be selected.x-------x---
ECM/ECU part number ECM/ECU part number can be read. x x - x - x - x x - - -
ECU discriminated No.Classification number of a replacement ECU can be read to
prevent an incorrect ECU from being installed.--x---------
Passenger airbag Displays the STATUS (readiness) of front passenger air bag. --x---------
Configuration Sets control module parameters to match vehicle options. -----x------
Steering lock release
*1Condition of steering lock release solenoid. ----------x-
Control unit initialization
*3All registered ignition key IDs in NATS components can be ini-
tialized and new IDs can be registered.---------x--
PIN Read This mode enables technician to get BCM-specific 5-digit code.----------x-
HAC-40
< COMPONENT DIAGNOSIS >[MANUAL AIR CONDITIONER]
PTC HEATER CONTROL SYSTEM
19.CHECK CIRCUIT CONTINUITY BETWEEN AMBIENT TEMPERATURE SENSOR AND PTC CONTROL
UNIT
Check continuity between ambient temperature sensor harness con-
nector M60 (A) terminal 3 and PTC control unit harness connector
M84 (B) terminal 8.
Is the inspection result normal
YES >> 1. If equipped with manual transmission, GO TO 20.
2. If equipped with automatic transmission, GO TO 22.
NO >> Repair harness or connector.
20.CHECK ENGINE RPM SIGNAL (MANUAL TRANSMISSION)
1. Reconnect PTC control unit.
2. Start the engine.
3. Check voltage between PTC control unit harness connector
M84 terminal 4 and ground.
Is the inspection result normal
YES >> GO TO 22.
NO >> GO TO 21.
21.CHECK CONTINUITY OF ENGINE RPM CIRCUIT BETWEEN FRONT AIR CONNTROL AND PTC CON-
TROL UNIT (MANUAL TRANSMISSION)
1. Turn ignition switch OFF.
2. Disconnect ECM and PTC control unit connector.
3. Check continuity between PTC control unit harness connector
M84 (A) terminal 4 and ECM harness connector F10 (B) termi-
nal 13.
4. Check continuity between PTC control unit harness connector
M84 (A) terminal 4 and ground.
Is the inspection result normal
YES >> Replace ECM. Refer to XX.
NO >> Repair harness or connector.
22.CHECK BCM INPUT (FAN ON) SIGNAL
AB
Continuity
Connector Terminal Connector Terminal
Ambient temperature
sensor: M643PTC control unit:
M848Yes
AWIIA0464ZZ
Te r m i n a l s
Vo l ta g e
(Approx.) (+) (−)
Connector Terminal
Ground
PTC control unit: M84 4 4.2V
SJIA0924E
AB
Continuity
Connector Terminal Connector Terminal
PTC control unit: M84 4 ECM: F10 13 Yes
A
GroundContinuity
Connector Terminal
PTC control unit: M84 4 No
SJIA0925E
HAC-148
< COMPONENT DIAGNOSIS >[AUTO AIR CONDITIONER (W/O NAVI)]
PTC HEATER CONTROL SYSTEM
Check continuity between water temperature sensor harness con-
nector M64 (A) terminal 2 and PTC control unit harness connector
M84 (B) terminal 8.
Is the inspection result normal
YES >> GO TO 16.
NO >> Repair harness or connector.
16.CHECK VOLTAGE BETWEEN PTC CONTROL UNIT AND GROUND
1. Turn ignition switch ON.
2. Check voltage between PTC heater harness connector M84 ter-
minal 10 and ground.
Is the inspection result normal
YES >> 1. If equipped with manual transmission, GO TO 22.
2. If equipped with automatic transmission, GO TO 24.
NO >> GO TO 17.
17.CHECK CIRCUIT CONTINUITY BETWEEN PTC CONTROL UNIT AND FRONT AIR CONTROL
1. Turn ignition switch OFF.
2. Disconnect front air control and PTC control unit connector.
3. Check continuity between PTC control unit harness connector
M84 (A) terminal 10 and front air control harness connector M85
(B) terminal 9.
4. Check continuity between PTC control unit harness connector
M84 (A) terminal 10 and ground.
Is the inspection result normal
YES >> GO TO 18.
NO >> Repair harness or connector.
18.CHECK VOLTAGE BETWEEN AMBIENT SENSOR AND GROUND
AB
Continuity
Connector Terminal Connector Terminal
Water temperature
sensor: M642PTC control unit:
M848Yes
SJIA0923E
Te r m i n a l s
Vo l ta g e
(Approx.)
(+) (−)
Connector Terminal
Ground 5V
PTC control unit: M84 10
AWIIA0521ZZ
AB
Continuity
Connector Terminal Connector Terminal
PTC control unit: M84 10Front air control:
M859Yes
A
GroundContinuity
Connector Terminal
PTC control unit: M84 10 No
AWIIA0525ZZ
HAC-150
< COMPONENT DIAGNOSIS >[AUTO AIR CONDITIONER (W/O NAVI)]
PTC HEATER CONTROL SYSTEM
Is the inspection result normal?
YES >> 1. Replace front air control. Refer to XX.
2. Go to self-diagnosis HAC-213, "
Front Air Control Self-Diagnosis" and perform self-diagnosis
STEP-2. Confirm that code No. 20 is displayed.
NO >> Repair harness or connector.
22.CHECK ENGINE RPM SIGNAL (MANUAL TRANSMISSION)
1. Reconnect PTC control unit.
2. Start the engine.
3. Check voltage between PTC control unit harness connector
M84 terminal 4 and ground.
Is the inspection result normal
YES >> GO TO 24.
NO >> GO TO 23.
23.CHECK CONTINUITY OF ENGINE RPM CIRCUIT BETWEEN FRONT AIR CONTROL AND PTC CON-
TROL UNIT (MANUAL TRANSMISSION)
1. Turn ignition switch OFF.
2. Disconnect ECM and PTC control unit connector.
3. Check continuity between PTC control unit harness connector
M84 (A) terminal 4 and ECM harness connector F10 (B) termi-
nal 13.
4. Check continuity between PTC control unit harness connector
M84 (A) terminal 4 and ground.
Is the inspection result normal
YES >> Replace ECM. Refer to XX.
NO >> Repair harness or connector.
24.CHECK BCM INPUT (FAN ON) SIGNAL
A
GroundContinuity
Connector Terminal
Ambient sensor:
E602No
Te r m i n a l s
Vo l ta g e
(Approx.) (+) (−)
Connector Terminal
Ground
PTC control unit: M84 4 4.2V
SJIA0924E
AB
Continuity
Connector Terminal Connector Terminal
PTC control unit: M84 4 ECM: F10 13 Yes
A
GroundContinuity
Connector Terminal
PTC control unit: M84 4 No
SJIA0925E
HAC-262
< COMPONENT DIAGNOSIS >[AUTO AIR CONDITIONER (W/NAVI)]
PTC HEATER CONTROL SYSTEM
Check continuity between water temperature sensor harness con-
nector M64 (A) terminal 2 and PTC control unit harness connector
M84 (B) terminal 8.
Is the inspection result normal
YES >> GO TO 16.
NO >> Repair harness or connector.
16.CHECK VOLTAGE BETWEEN PTC CONTROL UNIT AND GROUND
1. Turn ignition switch ON.
2. Check voltage between PTC heater harness connector M84 ter-
minal 10 and ground.
Is the inspection result normal
YES >> 1. If equipped with manual transmission, GO TO 22.
2. If equipped with automatic transmission, GO TO 24.
NO >> GO TO 17.
17.CHECK CIRCUIT CONTINUITY BETWEEN PTC CONTROL UNIT AND FRONT AIR CONTROL
1. Turn ignition switch OFF.
2. Disconnect front air control and PTC control unit connector.
3. Check continuity between PTC control unit harness connector
M84 (A) terminal 10 and front air control harness connector M85
(B) terminal 30.
4. Check continuity between PTC control unit harness connector
M84 (A) terminal 10 and ground.
Is the inspection result normal
YES >> GO TO 18.
NO >> Repair harness or connector.
18.CHECK VOLTAGE BETWEEN AMBIENT SENSOR AND GROUND
AB
Continuity
Connector Terminal Connector Terminal
Water temperature
sensor: M642PTC control unit:
M848Yes
SJIA0923E
Te r m i n a l s
Vo l ta g e
(Approx.)
(+) (−)
Connector Terminal
Ground 5V
PTC control unit: M84 10
AWIIA0521ZZ
AB
Continuity
Connector Terminal Connector Terminal
PTC control unit: M84 10Front air control:
M8530 Yes
A
GroundContinuity
Connector Terminal
PTC control unit: M84 10 No
AWIIA0522ZZ
HAC-264
< COMPONENT DIAGNOSIS >[AUTO AIR CONDITIONER (W/NAVI)]
PTC HEATER CONTROL SYSTEM
Is the inspection result normal?
YES >> 1. Replace front air control. Refer to XX.
2. Go to self-diagnosis HAC-213, "
Front Air Control Self-Diagnosis" and perform self-diagnosis
STEP-2. Confirm that code No. 20 is displayed.
NO >> Repair harness or connector.
22.CHECK ENGINE RPM SIGNAL (MANUAL TRANSMISSION)
1. Reconnect PTC control unit.
2. Start the engine.
3. Check voltage between PTC control unit harness connector
M84 terminal 4 and ground.
Is the inspection result normal
YES >> GO TO 24.
NO >> GO TO 23.
23.CHECK CONTINUITY OF ENGINE RPM CIRCUIT BETWEEN FRONT AIR CONTROL AND PTC CON-
TROL UNIT (MANUAL TRANSMISSION)
1. Turn ignition switch OFF.
2. Disconnect ECM and PTC control unit connector.
3. Check continuity between PTC control unit harness connector
M84 (A) terminal 4 and ECM harness connector F10 (B) termi-
nal 13.
4. Check continuity between PTC control unit harness connector
M84 (A) terminal 4 and ground.
Is the inspection result normal
YES >> Replace ECM. Refer to XX.
NO >> Repair harness or connector.
24.CHECK BCM INPUT (FAN ON) SIGNAL
A
GroundContinuity
Connector Terminal
Ambient sensor:
E602No
Te r m i n a l s
Vo l ta g e
(Approx.) (+) (−)
Connector Terminal
Ground
PTC control unit: M84 4 4.2V
SJIA0924E
AB
Continuity
Connector Terminal Connector Terminal
PTC control unit: M84 4 ECM: F10 13 Yes
A
GroundContinuity
Connector Terminal
PTC control unit: M84 4 No
SJIA0925E
SEC-22
< COMPONENT DIAGNOSIS >[WITH INTELLIGENT KEY SYSTEM]
U1010 CONTROL UNIT (CAN)
U1010 CONTROL UNIT (CAN)
DescriptionINFOID:0000000001404053
CAN (Controller Area Network) is a serial communication line for real time applications. It is an on-vehicle mul-
tiplex communication line with high data communication speed and excellent error detection ability. Modern
vehicle is equipped with many electronic control unit, and each control unit shares information and links with
other control units during operation (not independent). In CAN communication, control units are connected
with 2 communication lines (CAN-H line, CAN-L line) allowing a high rate of information transmission with less
wiring. Each control unit transmits/receives data but selectively reads required data only.
CAN Communication Signal Chart, refer to XX-XX, "*****"
.
DTC LogicINFOID:0000000001404054
DTC DETECTION LOGIC
Diagnosis ProcedureINFOID:0000000001404055
1.REPLACE INTELLIGENT KEY UNIT
When DTC [U1010] is detected, replace Intelligent Key unit.
>> Replace Intelligent Key unit.
Special Repair RequirementINFOID:0000000001404056
1.REQUIRED WORK WHEN REPLACING INTELLIGENT KEY UNIT
Initialize control unit. Refer to CONSULT-III Operation Manual.
>> Work end.
DTCCONSULT-III display de-
scriptionDTC Detection Condition Possible cause
U1010 CONTROL UNIT (CAN)When detecting error during the initial diagnosis of CAN control-
ler of Intelligent Key unit.Intelligent Key unit
STC-6
< FUNCTION DIAGNOSIS >[EPS]
EPS SYSTEM
Component Description
INFOID:0000000001716729
CAN CommunicationINFOID:0000000001697716
SYSTEM DESCRIPTION
CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul-
tiplex communication line with high data communication speed and excellent error detection ability. Many elec-
tronic control units are equipped onto a vehicle, and each control unit shares information and links with other
control units during operation (not independent). In CAN communication, control units are connected with 2
communication lines (CAN-H line, CAN-L line) allowing a high rate of information transmission with less wiring.
Each control unit transmits/receives data but selectively reads required data only.
For details, refer to LAN-30, "
CAN System Specification Chart".
Component parts Function
EPS control unit
(Electric power steering control unit) Outputs optimum assist torque signal to EPS motor.
Reduces output signals to EPS motor and protects EPS motor and EPS control unit when us-
ing power steering continuously and excessively.
As a fail-safe function, turned off output signal to EPS motor and then enters a manual steer-
ing state, if malfunction is detected in EPS system.
EPS motor Products assist torque by control signal from EPS control unit.
Torque sensor Detects steering wheel turning force and outputs sensor signal to EPS control unit.
Reduction gear Increases motor-produced assist torque by worm gear and transmits it to column shaft.
EPS warning lamp Illuminates if malfunction is detected in electrical system of EPS system.
ECMTransmits the following signals via CAN communication to EPS control unit.
Engine status signal
ABS actuator and electric unit (con-
trol unit)Transmits the following signals via CAN communication to EPS control unit.
Vehicle speed signal
Combination meterTransmits the following signals via CAN communication to EPS control unit.
Vehicle speed signal