HOOD
DLK-587
< REMOVAL AND INSTALLATION >[WITHOUT I-KEY & SUPER LOCK]
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5. Remove hood opener on bottom left of instrument panel, and
then remove hood lock cable.
6. Remove grommet on lower dashboard, and pull out hood lock
cable from passenger room side.
CAUTION:
While pulling the cable, be careful not to damage (peel)
hood opener cable outer surface on edges of body through
hole.
INSTALLATION
Installation is in the reverse order of removal.
Perform hood fitting adjustment. Refer to DLK-583, "
Fitting Adjustment".
Hood Lock Reinforcement
When installing hood lock reinforcement, loosen hood bolts, and
then tighten bolts in the order as shown.
Hood Lock Cable
1. Pull the hood lock cable through the panel hole to the engine compartment.
CAUTION:
Be careful not to bend the cable too much, keeping the
radius 100 mm (3.94 in) or more.
2. Check that the cable is not offset from the positioning grommet,
and push the grommet into the panel hole securely.
3. Apply the sealant around the grommet (at * mark).
4. Install cable securely to lock.
5. After installing, check hood lock adjustment and hood opener
operation.
Hood Lock Control InspectionINFOID:0000000001732038
CAUTION:
If the hood lock cable is bent or deformed, replace it.
LIIA2667E
23.6 N·m (2.4 kg-m, 17 ft-lb)
PIIB6513E
PIIB5801E
PIIB6537E
DOOR
DLK-595
< REMOVAL AND INSTALLATION >[WITHOUT I-KEY & SUPER LOCK]
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Removal and InstallationINFOID:0000000001732042
FRONT DOOR
CAUTION:
When removing and installing the front door assembly, support the door with a jack and cloth to pro-
tect the door and body.
When removing and installing front door assembly, be sure to carry out the fitting adjustment. Refer
to DLK-592, "
Fitting Adjustment".
After installing, apply touch-up paint onto the head of the hinge nuts.
Check the hinge rotating part for lubrication. If necessary, apply “body grease”.
Operate with two workers, because of its heavy weight.
Check front door open/close operation after installation.
Removal
1. Remove dash side finisher. Refer to INT-20, "Removal and Installation".
2. Disconnect the front door harness connectors.
3. Remove the front door harness grommet, and then remove the
harness from the vehicle.
4. Remove the check link bolt.Striker bolts 20 N·m (2.2 kg-m, 16 ft-lb)
LIIA2641E
PIIB6518E
14.7 N·m (1.5 kg-m, 11 ft-lb)
PIIB6543E
DLK-738
< REMOVAL AND INSTALLATION >[WITHOUT I-KEY, WITH SUPER LOCK]
HOOD
5. Remove hood opener on bottom left of instrument panel, and
then remove hood lock cable.
6. Remove grommet on lower dashboard, and pull out hood lock
cable from passenger room side.
CAUTION:
While pulling the cable, be careful not to damage (peel)
hood opener cable outer surface on edges of body through
hole.
INSTALLATION
Installation is in the reverse order of removal.
Perform hood fitting adjustment. Refer to DLK-734, "
Fitting Adjustment".
Hood Lock Reinforcement
When installing hood lock reinforcement, loosen hood bolts, and
then tighten bolts in the order as shown.
Hood Lock Cable
1. Pull the hood lock cable through the panel hole to the engine compartment.
CAUTION:
Be careful not to bend the cable too much, keeping the
radius 100 mm (3.94 in) or more.
2. Check that the cable is not offset from the positioning grommet,
and push the grommet into the panel hole securely.
3. Apply the sealant around the grommet (at * mark).
4. Install cable securely to lock.
5. After installing, check hood lock adjustment and hood opener
operation.
Hood Lock Control InspectionINFOID:0000000001732056
CAUTION:
If the hood lock cable is bent or deformed, replace it.
LIIA2667E
23.6 N·m (2.4 kg-m, 17 ft-lb)
PIIB6513E
PIIB5801E
PIIB6537E
DLK-746
< REMOVAL AND INSTALLATION >[WITHOUT I-KEY, WITH SUPER LOCK]
DOOR
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Removal and InstallationINFOID:0000000001732060
FRONT DOOR
CAUTION:
When removing and installing the front door assembly, support the door with a jack and cloth to pro-
tect the door and body.
When removing and installing front door assembly, be sure to carry out the fitting adjustment. Refer
to DLK-743, "
Fitting Adjustment".
After installing, apply touch-up paint onto the head of the hinge nuts.
Check the hinge rotating part for lubrication. If necessary, apply “body grease”.
Operate with two workers, because of its heavy weight.
Check front door open/close operation after installation.
Removal
1. Remove dash side finisher. Refer to INT-20, "Removal and Installation".
2. Disconnect the front door harness connectors.
3. Remove the front door harness grommet, and then remove the
harness from the vehicle.
4. Remove the check link bolt.Striker bolts 20 N·m (2.2 kg-m, 16 ft-lb)
LIIA2641E
PIIB6518E
14.7 N·m (1.5 kg-m, 11 ft-lb)
PIIB6543E
EC-114
< FUNCTION DIAGNOSIS >[HR16DE (WITH EURO-OBD)]
ON BOARD DIAGNOSTIC (OBD) SYSTEM
This mode enables a technician to drive a vehicle to set the SRT while monitoring the SRT status.
DTC WORK SUPPORT Mode
Diagnosis Tool FunctionINFOID:0000000001161173
DESCRIPTION
Generic Scan Tool (OBDII scan tool) complying with ISO 15031 has
8 different functions explained below.
ISO9141 is used as the protocol.
The name “GST” or “Generic Scan Tool” is used in this service man-
ual.
FUNCTION
INSPECTION PROCEDURE
1. Turn ignition switch OFF.
2. Connect “GST” to data link connector, which is located under dash panel near the hood opener handle.
Test mode Test item Condition Reference page
HO2S1HO2S1 (B1) P0133
Refer to corresponding
trouble diagnosis for DTC.EC-152
HO2S1 (B1) P0134EC-158
HO2S1 (B1) P1143EC-233
HO2S1 (B1) P1144EC-238
HO2S2HO2S2 (B1) P0139EC-170HO2S2 (B1) P1146EC-243
HO2S2 (B1) P1147EC-250
SEF139P
Diagnostic Service Function
Service $01 READINESS TESTSThis diagnostic service gains access to current emission-related data values, including an-
alog inputs and outputs, digital inputs and outputs, and system status information.
Service $02 (FREEZE DATA)This diagnostic service gains access to emission-related data value which were stored by
ECM during the freeze frame. For details, refer to EC-361, "
DTCIndex".
Service $03 DTCsThis diagnostic service gains access to emission-related power train trouble codes which
were stored by ECM.
Service $04 CLEAR DIAG INFOThis diagnostic service can clear all emission-related diagnostic information. This in-
cludes:
Clear number of diagnostic trouble codes (Service $01)
Clear diagnostic trouble codes (Service $03)
Clear trouble code for freeze frame data (Service $01)
Clear freeze frame data (Service $02)
Reset status of system monitoring test (Service $01)
Clear on board monitoring test results (Service $06 and $07)
Service $06 (ON BOARD TESTS)This diagnostic service accesses the results of on board diagnostic monitoring tests of
specific components/systems that are not continuously monitored.
Service $07 (ON BOARD TESTS)This diagnostic service enables the off board test drive to obtain test results for emission-
related powertrain components/systems that are continuously monitored during normal
driving conditions.
Service $08 — This diagnostic service is not applicable on this vehicle.
Service $09 (CALIBRATION ID)This diagnostic service enables the off-board test device to request specific vehicle infor-
mation such as Vehicle Identification Number (VIN) and Calibration IDs.
ON BOARD DIAGNOSTIC (OBD) SYSTEM
EC-779
< FUNCTION DIAGNOSIS >[MR18DE]
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Diagnosis Tool FunctionINFOID:0000000001161754
DESCRIPTION
Generic Scan Tool (OBDII scan tool) complying with ISO 15031-5
has 8 different functions explained below.
ISO9141 is used as the protocol.
The name “GST” or “Generic Scan Tool” is used in this service man-
ual.
FUNCTION
INSPECTION PROCEDURE
1. Turn ignition switch OFF.
2. Connect “GST” to data link connector, which is located under LH dash panel near the hood opener han-
dle.
3. Turn ignition switch ON.
4. Enter the program according to instruction on the screen or in
the operation manual.
(*: Regarding GST screens in this section, sample screens are
shown.)
SEF139P
Diagnostic Service Function
Service $01 READINESS TESTSThis diagnostic service gains access to current emission-related data values, including an-
alog inputs and outputs, digital inputs and outputs, and system status information.
Service $02 (FREEZE DATA)This diagnostic service gains access to emission-related data value which were stored by
ECM during the freeze frame. For details, refer to EC-1020, "
DTCIndex".
Service $03 DTCsThis diagnostic service gains access to emission-related power train trouble codes which
were stored by ECM.
Service $04 CLEAR DIAG INFOThis diagnostic service can clear all emission-related diagnostic information. This in-
cludes:
Clear number of diagnostic trouble codes (Service $01)
Clear diagnostic trouble codes (Service $03)
Clear trouble code for freeze frame data (Service $01)
Clear freeze frame data (Service $02)
Reset status of system monitoring test (Service $01)
Clear on board monitoring test results (Service $06 and $07)
Service $06 (ON BOARD TESTS)This diagnostic service accesses the results of on board diagnostic monitoring tests of
specific components/systems that are not continuously monitored.
Service $07 (ON BOARD TESTS)This diagnostic service enables the off board test drive to obtain test results for emission-
related powertrain components/systems that are continuously monitored during normal
driving conditions.
Service $08 — This diagnostic service is not applicable on this vehicle.
Service $09 (CALIBRATION ID)This diagnostic service enables the off-board test device to request specific vehicle infor-
mation such as Vehicle Identification Number (VIN) and Calibration IDs.
SEF398S
HA-38
< ON-VEHICLE REPAIR >
LOW-PRESSURE FLEXIBLE HOSE
LOW-PRESSURE FLEXIBLE HOSE
Removal and Installation of Low-Pressure Flexible Hose - MR18DE, HR16DE
INFOID:0000000001404150
REMOVAL
1. Use the recovery/recycling equipment to evacuate the refrigerant. Refer to HA-21, "HFC-134a (R-134a)
Service Procedure".
2. Remove engine cover.
3. Remove cowl top cover. Refer to EXT-20, "
Removal and Installation".
4. Remove lower dash insulator.
5. Remove ground wire harness (1).
6. Remove bolt (A) and nut (B) from low-pressure flexible hose (2)
bracket.
7. Remove bolt (A), and then disconnect low-pressure flexible
hose (1) and high-pressure pipe (2).
CAUTION:
Cap or wrap the joint of the pipe with suitable material such
as vinyl tape to avoid the entry of air.
8. Remove nut (A), and then remove low-pressure flexible hose (1)
from compressor (2).
CAUTION:
Cap or wrap the joint of the pipe with suitable material such
as vinyl tape to avoid the entry of air.
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
Replace O-rings for A/C piping with new ones, and apply compressor oil when installing.
When recharging refrigerant, check for leaks. Refer to HA-22, "
Checking of Refrigerant Leaks".
Removal and Installation of Low-Pressure Flexible Hose - K9KINFOID:0000000001527624
REMOVAL
1. Use the recovery/recycling equipment to evacuate the refrigerant. Refer to HA-21, "HFC-134a (R-134a)
Service Procedure".
SJIA0675E
SJIA0644E
SJIA0676E
HA-40
< ON-VEHICLE REPAIR >
LOW-PRESSURE PIPE
LOW-PRESSURE PIPE
Removal and Installation of Low-Pressure Pipe - K9KINFOID:0000000001404236
REMOVAL
1. Use the recovery/recycling equipment to evacuate the refrigerant. Refer to HA-21, "HFC-134a (R-134a)
Service Procedure".
2. Remove engine cover.
3. Remove cowl top cover. Refer to EXT-20, "
Removal and Installation".
4. Reposition the lower dash insulator out of the way.
5. Remove the front grille. Refer to EXT-19, "
Removal and Installation".
6. Remove bolt (A), and then disconnect the low-pressure pipe (1)
and high-pressure pipe (2) from the expansion valve.
CAUTION:
Cap or wrap the joint of the pipe with suitable material such
as vinyl tape to avoid the entry of air.
7. Disconnect the low-pressure pipe from the low-pressure flexible hose.
CAUTION:
Cap or wrap the joint of the pipe with suitable material such as vinyl tape to avoid the entry of air.
8. Disconnect the low-pressure pipe from the clamp.
9. Remove the low-pressure pipe.
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
Replace O-rings for A/C piping with new ones, and apply compressor oil when installing.
When recharging refrigerant, check for leaks. Refer to HA-22, "
Checking of Refrigerant Leaks".
SJIA0644E