C1610 CAN ENG RPM
STC-19
< COMPONENT DIAGNOSIS >[EPS]
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C1610 CAN ENG RPM
DescriptionINFOID:0000000001716753
EPS control unit receives engine RPM input from the ECM through the CAN communication lines.
DTC LogicINFOID:0000000001716754
DTC DETECTION LOGIC
DTC CONFIRMATION PROCEDURE
1.CHECK SELF-DIAGNOSIS RESULTS
Check the self-diagnosis results.
Is above displayed on the self-diagnosis display?
YES >> Proceed to diagnosis procedure. Refer to STC-19, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis ProcedureINFOID:0000000001697730
1.CHECK DTC WITH ECM
Perform self-diagnosis for ECM. Refer to EC-107, "
CONSULT-III Function" (HR16DE with EURO-OBD), EC-
462, "CONSULT-III Function" (HR16DE without EURO-OBD), EC-772, "CONSULT-III Function" (MR18DE),
EC-1104, "
Diagnosis Description" (K9K).
Is any malfunction detected by self-diagnosis?
YES >> Check the malfunctioning system.
NO >> GO TO 2.
2.CHECK EPS CONTROL UNIT
Check EPS control unit input/output signal. Refer to STC-22, "
EPS Control Unit Input/Output Signal Reference
Va l u e".
OK or NG
OK >> GO TO 3.
NG >> Check EPS control unit pin terminals for damage or loose connection with harness connector. If
any items are damaged, repair or replace damaged parts.
3.CHECK DTC
Perform the self-diagnosis, after driving a vehicle for a while.
OK or NG
OK >>INSPECTION END
NG >> Perform self-diagnosis for ECM. Refer to EC-107, "
CONSULT-III Function" (HR16DE with EURO-
OBD), EC-462, "
CONSULT-III Function" (HR16DE without EURO-OBD), EC-772, "CONSULT-III
Function" (MR18DE), EC-1104, "Diagnosis Description" (K9K).
Special Repair Requirement (Models with ESP)INFOID:0000000001730969
1.ADJUSTMENT OF STEERING ANGLE SENSOR NEUTRAL POSITION
DTC Display item Malfunction detected condition Possible cause
C1610 CAN ENG RPMWhen the malfunction is detected in engine status
signal received with CAN communication. Harness or connector
CAN communication line
EPS control unit
Self-diagnosis results
CAN ENG RPM
STC-20
< COMPONENT DIAGNOSIS >[EPS]
C1610 CAN ENG RPM
Always perform the neutral position adjustment for the steering angle sensor, when replacing the EPS control
unit. Refer to BRC-90, "
ADJUSTMENT OF STEERING ANGLE SENSOR NEUTRAL POSITION : Descrip-
tion".
>> END
U1000 CAN COMM CIRCUIT
STC-21
< COMPONENT DIAGNOSIS >[EPS]
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U1000 CAN COMM CIRCUIT
DescriptionINFOID:0000000001716748
CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul-
tiplex communication line with high data communication speed and excellent error detection ability. Many elec-
tronic control units are equipped onto a vehicle, and each control unit shares information and links with other
control units during operation (not independent). In CAN communication, control units are connected with 2
communication lines (CAN-H line, CAN-L line) allowing a high rate of information transmission with less wiring.
Each control unit transmits/receives data but selectively reads required data only.
DTC LogicINFOID:0000000001716749
DTC DETECTION LOGIC
DTC CONFIRMATION PROCEDURE
1.CHECK SELF-DIAGNOSIS RESULTS
Check the self-diagnosis results.
Is above displayed on the self-diagnosis display?
YES >> Proceed to diagnosis procedure. Refer to STC-21, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis ProcedureINFOID:0000000001697731
1.CHECK CAN COMMUNICATION CIRCUIT
With CONSULT-III
1. Turn ignition switch ON and start engine.
2. Select “SELF-DIAG RESULTS” mode for “EPS” with CONSULT-III.
3. Perform the self-diagnosis.
Is the
“CAN COMM CIRCUIT [U1000]” displayed?
YES >> Print out CONSULT-II screen and go to LAN-30, "CAN System Specification Chart".
NO >>INSPECTION END
Special Repair Requirement (Models with ESP)INFOID:0000000001730970
1.ADJUSTMENT OF STEERING ANGLE SENSOR NEUTRAL POSITION
Always perform the neutral position adjustment for the steering angle sensor, when replacing the EPS control
unit. Refer to BRC-90, "
ADJUSTMENT OF STEERING ANGLE SENSOR NEUTRAL POSITION : Descrip-
tion".
>> END
DTC Display item Malfunction detected condition Possible cause
U1000 CAN COMM CIRCUITWhen EPS control unit is not transmitting or receiving
CAN communication signal for 2 seconds or more. Harness or connector
CAN communication line
EPS control unit
Self-diagnosis results
CAN COMM CIRCUIT
STC-22
< ECU DIAGNOSIS >[EPS]
EPS CONTROL UNIT
ECU DIAGNOSIS
EPS CONTROL UNIT
EPS Control Unit Input/Output Signal Reference ValueINFOID:0000000001716757
SPECIFICATIONS WITH CONSULT-III
CAUTION:
The output signal indicates the EPS control unit calculation date. The normal values will be displayed
even in the event that the output circuit (harness) is open.
*1: In the front of the value, “L” is displayed at steering left and “R” is displayed at steering right.
*2: Almost in accordance with the value of “MOTOR SIG”. It is not a malfunction though these values are not accorded when steering
quickly.
*3: It is not a malfunction, though it might not be corresponding just after ignition switch is turned ON.
*4: It turns to OFF after waiting for a short period of time.Monitor item (Unit) Content Condition Display value
MOTOR VOL (V)Power supply voltage for
EPS control unitIgnition switch: ON Battery voltage
TORQUE SENSOR (Nm)Steering wheel turning
forceEngine runningSteering wheel: Not
steering (There is no
steering force) 0.00 Nm
Steering wheel: Steer-
ing0 – 8.19 Nm
*1 (The value
is changed according to
steering left or right)
MOTOR SIG (A)Command current to EPS
motorEngine runningSteering wheel: Not
steering (There is no
steering force)0.00 A
Steering wheel: Steer-
ing0 – 65.00 A (The value is
changed according to
steering left or right)
MOTOR CURRENT (A)Consumption current of
EPS motorEngine runningSteering wheel: Not
steering (There is no
steering force)0.00 A
Steering wheel: Steer-
ing0 – 65.00 A
*2 (The value
is changed according to
steering left or right)
VEHICLE SPEED (km/h) or (mph) Vehicle speedVehicle stopped 0 km/h (0 mph)
While drivingApproximately equal to
the indication on speed-
ometer (Inside of ±10%)
*3
WARNING LAMP (ON/OFF)EPS warning lamp condi-
tionEPS warning lamp: ON ON
EPS warning lamp: OFF OFF
DERATING STAT (ON/OFF) Protect overload status Engine runningSteering wheel: Nor-
mal steeringOFF
Steering wheel: Steer-
ing over the stopON
*4
ENGINE STATUS (RUN/STOP) Engine statusEngine stopped
(Engine speed: Less than 400 rpm)STOP
Engine running
(Engine speed: 400 rpm or more)RUN
EPS CONTROL UNIT
STC-23
< ECU DIAGNOSIS >[EPS]
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EPS HARNESS CONNECTOR TERMINAL LAYOUT
TERMINALS AND REFERENCE VALUES FOR EPS CONTROL UNIT
Data are reference values and are measured between each terminal and ground.
CAUTION:
When using a circuit tester to measure voltage for inspection, be sure not to extend forcibly any connector terminals.
SGIA1624E
Te r m i n a lWire
colorItem Condition Data (Approx.)
4 V Torque sensor sub Engine runningSteering wheel: Not steering
(There in no steering force)2.5 V
Steering wheel: Steering1.7 V – 3.3 V
(The value is changed accord-
ing to steering left or right)
5 BR Torque sensor power supplyIgnition switch: ON 8 V
Ignition switch: OFF 0 V
6 G Torque sensor main Engine runningSteering wheel: Not steering
(There is no steering force)2.5 V
Steering wheel: Steering1.7 V – 3.3 V
(The value is changed accord-
ing to steering left or right)
7 R Torque sensor ground Always 0 V
9 L CAN-H — —
10 O Power supplyIgnition switch: ON Battery voltage
Ignition switch: OFF 0 V
16 P CAN-L — —
17 R Power supply (Memory back-up)Ignition switch: ON Battery voltage
Ignition switch: OFF Battery voltage
18 B Ground Always 0 V
19 — Motor (+) — —
20 — Motor (–) — —
STC-28
< ECU DIAGNOSIS >[EPS]
EPS CONTROL UNIT
DTC Index
INFOID:0000000001716730
DTC Items (CONSULT screen terms) Reference
C1601 BATTERY POWER SUPPLYSTC-9
C1604 TORQUE SENSORSTC-11
C1606 EPS MOTORSTC-13
C1607 EEPROMSTC-15
C1608 EPS CONTROL UNITSTC-16
C1609 CAN VHCL SPEEDSTC-17
C1610 CAN ENG RPMSTC-19
U1000 CAN COMM CIRCUITSTC-21
EPS SYSTEM SYMPTOMS
STC-29
< SYMPTOM DIAGNOSIS >[EPS]
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SYMPTOM DIAGNOSIS
EPS SYSTEM SYMPTOMS
Symptom ChartINFOID:0000000001716771
If EPS warning lamp turns ON, perform self-diagnosis. Refer to STC-7, "CONSULT-III Function (EPS)".
Symptom Condition Check item Reference page
EPS warning lamp does not turn ON when ig-
nition switch to “ON”.
(EPS warning lamp check)Ignition switch: ONCAN communication line
STC-30
Combination meter
EPS warning lamp does not turn OFF for sev-
eral seconds after starting the engineEngine runningCAN communication line
STC-31
Power supply and ground for
EPS control unit
Torque sensor
EPS motor
Vehicle speed signal
Engine status signal
Combination meter
Steering wheel turning force is heavy or light,
while driving While driving
Steering wheel turningCAN communication line
STC-33
Vehicle speed signal
Engine status signal
EPS motor
Steering wheel turning force
(Mechanical malfunction)
Unbalance steering wheel turning force and
return between right and left, while driving While driving
Steering wheel turningWheel alignment
STC-34
Steering wheel turning force
(Mechanical malfunction)
Unbalance steering wheel turning force,
while driving (Torque variation) While driving
Steering wheel turningSteering column intermediate
shaft installation condition
STC-35
Steering wheel turning force
(Mechanical malfunction)
TM-1
TRANSMISSION & DRIVELINE
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SECTION TM
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CONTENTS
TRANSAXLE & TRANSMISSION
TYPE 1 (4AT: RE4F03B)
BASIC INSPECTION ...................................
10
DIAGNOSIS AND REPAIR WORKFLOW .........10
Work Flow ...............................................................10
Diagnostic Work Sheet ............................................11
FUNCTION DIAGNOSIS ..............................13
A/T CONTROL SYSTEM ....................................13
Cross-Sectional View ..............................................13
Shift Mechanism ......................................................14
TCM Function ..........................................................21
CAN Communication ...............................................22
Input/Output Signal of TCM .....................................22
Line Pressure Control .............................................23
Shift Control ............................................................24
Lock-up Control .......................................................25
Engine Brake Control (Overrun Clutch Control) ......26
Control Valve ...........................................................28
Centrifugal Cancel Mechanism ...............................28
Component Parts Location ......................................30
A/T SHIFT LOCK SYSTEM ................................31
System Description .................................................31
Component Parts Location ......................................31
ON BOARD DIAGNOSTIC (OBD) SYSTEM ......32
Introduction .............................................................32
OBD Function for A/T System .................................32
One or Two Trip Detection Logic of OBD ................32
OBD Diagnostic Trouble Code (DTC) .....................32
Malfunction Indicator Lamp (MIL) ............................33
DIAGNOSIS SYSTEM (TCM) .............................35
CONSULT-III Function (TRANSMISSION) .............35
Diagnosis Procedure without CONSULT-III ............38
COMPONENT DIAGNOSIS .........................43
DTC U1000 CAN COMMUNICATION LINE .......43
Description ...............................................................43
On Board Diagnosis Logic .......................................43
Possible Cause ........................................................43
DTC Confirmation Procedure ..................................43
Diagnosis Procedure ...............................................43
DTC P0705 PARK/NEUTRAL POSITION
(PNP) SWITCH ..................................................
44
Description ...............................................................44
CONSULT-III Reference Value in Data Monitor
Mode ........................................................................
44
On Board Diagnosis Logic .......................................44
Possible Cause ........................................................44
DTC Confirmation Procedure ..................................44
Diagnosis Procedure ...............................................44
Component Inspection .............................................46
DTC P0710 A/T FLUID TEMPERATURE SEN-
SOR CIRCUIT ...................................................
48
Description ...............................................................48
CONSULT-III Reference Value in Data Monitor
Mode ........................................................................
48
On Board Diagnosis Logic .......................................48
Possible Cause ........................................................48
DTC Confirmation Procedure ..................................48
Diagnosis Procedure ...............................................48
Component Inspection .............................................50
DTC P0720 VEHICLE SPEED SENSOR·A/T
(REVOLUTION SENSOR) .................................
52
Description ...............................................................52
CONSULT-III Reference Value in Data Monitor
Mode ........................................................................
52
On Board Diagnosis Logic .......................................52
Possible Cause ........................................................52
DTC Confirmation Procedure ..................................52
Diagnosis Procedure ...............................................53
DTC P0725 ENGINE SPEED SIGNAL .............56
Description ...............................................................56