ASSEMBLY
TM-595
< DISASSEMBLY AND ASSEMBLY >[TYPE 2 (4AT: RE4F03B)]
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9. Remove idler gear (1) using Tool (A) to measure output shaft
bearing preload.
10. Measure turning torque of output shaft.
When measuring turning torque, turn output shaft in both
directions several times to seat bearing rollers correctly.
If turning torque is out of specification, decrease or
increase thickness of output gear adjusting spacer.
11. Press idler gear on reduction pinion gear.
12. Tighten lock nut (1) of idler gear to the specified torque.
13. After properly adjusting turning torque, clinch lock nuts (1) of
idler gear and output gear as shown.
14. Install side cover gasket and side cover on transaxle case.
CAUTION:
Do not reuse side cover gasket.
Completely remove all moisture, oil and old gasket, etc.
from the transaxle case and side cover mating surfaces.
15. Tighten side cover bolts (1) to the specified torque.Tool number: ST27180001
SCIA5921J
Turning torque of output shaft:
Refer to TM-323, "
Output Shaft".
SAT190FB
L1: 3 mm (0.12 in) or more
L
2: 1 mm (0.04 in) or more
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SCIA6039J
TM-610
< DISASSEMBLY AND ASSEMBLY >[TYPE 2 (4AT: RE4F03B)]
ASSEMBLY
b. Install oil pan gasket on transaxle case.
CAUTION:
Completely remove all moisture, oil and old gasket, etc.
from the oil pan gasket mounting surface of transaxle
case.
Do not reuse oil pan gasket.
c. Install oil pan on transaxle case.
CAUTION:
Completely remove all moisture, oil and old gasket, etc.
from the oil pan gasket mounting surface of oil pan.
d. Tighten oil pan bolts (1) to the specified torque.
CAUTION:
Always replace oil pan bolts (1) as they are self-sealing bolts.
Tighten four bolts in a criss-cross pattern to prevent dislocation of gasket.
e. Install drain plug gasket and drain plug (2) to oil pan.
CAUTION:
Do not reuse drain plug gasket.
f. Tighten drain plug to the specified torque.
32. Install PNP switch (2) on transaxle case.
: Bolt (3)
a. Set manual shaft (1) in “P” position.
b. Temporarily install PNP switch (2) on manual shaft (1).
c. Set manual shaft (1) in “N” position.
d. Use a 4 mm (0.16 in) dia. pin for this adjustment.
i. Insert the pin straight into the manual shaft (1) adjustment hole.
ii. Rotate PNP switch (2) until the pin can also be inserted straight
into hole in PNP switch (2).
e. Tighten PNP switch fitting bolts to the specified torque.
f. Remove pin from adjustment hole after adjusting PNP switch (2).
33. Install O-ring (3) to turbine revolution sensor (power train revolu-
tion sensor) (1).
34. Install turbine revolution sensor (power train revolution sensor)
(1) to transaxle case (2).
: Bolt
35. Tighten turbine revolution sensor (power train revolution sensor)
bolt to the specified torque.
36. Install revolution sensor (1) to transaxle case (2).
37. Tighten revolution sensor bolts to the specified torque.
: Bolt
CAUTION:
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