P0685 ECM RELAY
EC-1185
< COMPONENT DIAGNOSIS >[K9K]
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4. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> GO TO 8.
NO >> GO TO 5.
5.DETECT MALFUNCTIONING PART
Check the following.
Harness or connectors E8, F8
Harness for open or short between ECM and IPDM E/R
>> Repair open circuit or short to ground or short to power in harness or connectors.
6.CHECK ECM POWER SUPPLY CIRCUIT-III
1. Disconnect ECM harness connector.
2. Disconnect IPDM E/R harness connector E43.
3. Check the continuity between ECM harness connector and IPDM E/R harness connector.
4. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> GO TO 7.
NO >> Repair open circuit or short to ground or short power in harness or connectors.
7.CHECK 20A FUSE
1. Disconnect 20A fuse (No. 53) from IPDM E/R.
2. Check 20A fuse.
Is the inspection result normal?
YES >> GO TO 8.
NO >> Replace 20A fuse.
8.CHECK INTERMITTENT INCIDENT
Refer to GI-55, "
Intermittent Incident".
Is the inspection result normal?
YES >> Replace IPDM E/R.
NO >> Repair or replace.
ECM IPDM E/R
Continuity
Connector Terminal Connector Terminal
E6853
E434
Existed
54 3
ECM IPDM E/R
Continuity
Connector Terminal Connector Terminal
F11 60 E43 7 Existed
EC-1200
< COMPONENT DIAGNOSIS >[K9K]
P2299 ACCELERATOR/BRAKE PEDAL POSITION INCONSISTENCY
YES >> GO TO 15.
NO >> Replace accelerator pedal position sensor.
10.CHECK BRAKE SWITCH POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect stop lamp switch harness connector.
3. Turn ignition switch ON.
4. Check the voltage between stop lamp switch harness connector and ground.
Is the inspection result normal?
YES >> GO TO 12.
NO >> GO TO 11.
11 .DETECT MALFUNCTIONING PART
Check the following.
Harness connectors M69, E7 (LHD models)
Harness connectors M25, M201 (RHD models)
10A fuse (No. 7)
Harness for open or short between fuse and stop lamp switch
>> Repair open circuit or short to ground or short to power in harness or connectors.
12.CHECK BRAKE SWITCH INPUT SIGNAL CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check the continuity between stop lamp switch harness connector and ECM harness connector.
4. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> GO TO 14.
NO >> GO TO 13.
13.DETECT MALFUNCTIONING PART
Check the following.
Harness connectors M69, E7 (RHD models)
Harness connectors M25, M201 (RHD models)
10A fuse (No. 7)
Harness for open or short between fuse and stop lamp switch
>> Repair open circuit or short to ground or short to power in harness or connectors.
14.CHECK STOP LAMP SWITCH
Refer to EC-1215, "
Component Inspection".
Is the inspection result normal?
YES >> GO TO 15.
NO >> Replace stop lamp switch.
15.CHECK ACCELERATOR PEDAL
Stop lamp switch
Ground Voltage
Connector Terminal
E13 (LHD models)
M203 (RHD models)1 Ground Battery voltage
Stop lamp switch ECM
Continuity
Connector Terminal Connector Terminal
E13 (LHD models)
M203 (RHD models)2 E16 115 Existed
EC-1214
< COMPONENT DIAGNOSIS >[K9K]
STOP LAMP SWITCH
STOP LAMP SWITCH
DescriptionINFOID:0000000001162692
Brake switch signal is applied to the ECM through the stop lamp switch when the brake pedal is depressed.
This signal is used mainly to decrease the engine speed when the vehicle is driving.
Component Function CheckINFOID:0000000001162693
1.CHECK BRAKE SWITCH FUNCTION
1. Turn ignition switch ON.
2. Check the voltage between ECM harness connector and ground.
Is the inspection result normal?
YES >> INSPECTION END.
NO >> Go to EC-1214, "
Diagnosis Procedure".
Diagnosis ProcedureINFOID:0000000001162694
1.CHECK BRAKE SWITCH POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect stop lamp switch harness connector.
3. Turn ignition switch ON.
4. Check the voltage between stop lamp switch harness connector and ground.
Is the inspection result normal?
YES >> GO TO 3.
NO >> GO TO 2.
2.DETECT MALFUNCTIONING PART
Check the following.
Harness connectors M69, E7 (LHD models)
Harness connectors M25, M201 (RHD models)
10A fuse (No. 7)
Harness for open or short between fuse and stop lamp switch
>> Repair open circuit or short to ground or short to power in harness or connectors.
3.CHECK BRAKE SWITCH INPUT SIGNAL CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check the continuity between stop lamp switch harness connector and ECM harness connector.
+–
Condition Voltage
Connector Terminal Connector Terminal
E1611 5
(Brake switch signal)E16 128Brake ped-
alFully released 0V
Slightly depressed Battery voltage
Stop lamp switch
Ground Voltage
Connector Terminal
E13 (LHD models)
M203 (RHD models)1 Ground Battery voltage
STOP LAMP SWITCH
EC-1215
< COMPONENT DIAGNOSIS >[K9K]
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4. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> GO TO 5.
NO >> GO TO 4.
4.DETECT MALFUNCTIONING PART
Check the following.
Harness connectors M25, M201 (RHD models)
Harness connectors M69, E7 (RHD models)
Harness for open or short between fuse and stop lamp switch
>> Repair open circuit or short to ground or short to power in harness or connectors.
5.CHECK STOP LAMP SWITCH
Refer to EC-1215, "
Component Inspection".
Is the inspection result normal?
YES >> GO TO 6.
NO >> Replace stop lamp switch.
6.CHECK INTERMITTENT INCIDENT
Refer to GI-55, "
Intermittent Incident".
>> INSPECTION END
Component InspectionINFOID:0000000001162695
1.CHECK STOP LAMP SWITCH-I
1. Turn ignition switch OFF.
2. Disconnect stop lamp switch harness connector.
3. Check the continuity between stop lamp switch terminals under the following conditions.
Is the inspection result normal?
YES >> INSPECTION END
NO >> GO TO 2.
2.CHECK STOP LAMP SWITCH-II
1. Adjust stop lamp switch installation. Refer to BR-6, "
Inspection and Adjustment".
2. Check the continuity between stop lamp switch terminals under the following conditions.
Is the inspection result normal?
YES >> INSPECTION END
NO >> Replace stop lamp switch.
Stop lamp switch ECM
Continuity
Connector Terminal Connector Terminal
E13 (LHD models)
M203 (RHD models)2 E16 115 Existed
Terminals Condition Continuity
1 and 2
(Stop lamp switch)Brake pedalFully released Not existed
Slightly depressed Existed
Terminals Condition Continuity
1 and 2
(Stop lamp switch)Brake pedalFully released Not existed
Slightly depressed Existed
FUEL INJECTOR AND FUEL TUBE
EM-37
< ON-VEHICLE REPAIR >[HR16DE]
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5. Remove fuel tube protector.
Loosen bolts in the reverse of the order shown.
6. Remove the fuel injector and fuel tube assembly.
Loosen bolts in the reverse of the order shown.
CAUTION:
When removing, be careful to avoid any interference with
fuel injector.
Use a shop cloth to absorb any fuel leaks from fuel tube.
7. Remove the fuel injector (3) from the fuel tube (1) with the fol-
lowing procedure.
a. Open and remove the clip (2).
b. Remove fuel injector from the fuel tube by pulling straight.
CAUTION:
Be careful about fuel leakage remaining in fuel tube.
Be careful not to damage the nozzle of fuel injector.
Never subject fuel injector to impact by dropping or hit-
ting.
Never disassemble.
INSTALLATION
1. Install new the O-ring to the fuel injector, paying attention to the following.
CAUTION:
The upper and lower O-rings are different. Be careful not to confuse them.
Handle O-ring with bare hands. (Never wear gloves.)
Lubricate O-ring with engine oil.
Never clean O-ring with solvent.
Make sure that the O-ring and its mating part are free of foreign material.
Be careful not to scratch O-ring with tool or fingernails when installing it. Also be careful not to
twist or stretch O-ring. If O-ring is stretched while installing, never insert it into fuel tube immedi-
ately.
Insert O-ring straight into fuel tube. Never decenter or twist it.
: Engine front
PBIC3665E
: Engine front
PBIC3666E
PBIC3667E
Fuel tube side : Black
Nozzle side : Green
COMPRESSION PRESSURE
EM-151
< ON-VEHICLE MAINTENANCE >[MR18DE]
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COMPRESSION PRESSURE
Checking Compression PressureINFOID:0000000001346452
1. Warm up engine thoroughly. Then, stop it.
2. Release fuel pressure. Refer to EC-1035, "
Inspection".
3. Disconnect fuel pump fuse (1) to avoid fuel injection during mea-
surement.
4. Remove engine cover. Refer to EM-156, "
Component".
5. Remove ignition coil and spark plug from each cylinder. Refer to EM-145, "
Removal and Installation".
6. Connect an engine tachometer (not required in use of CONSULT-III).
7. Install a suitable compression tester with an adapter onto spark
plug hole.
Use the adapter whose picking up end inserted to spark plug
hole is smaller than 20 mm (0.79 in) in diameter. Otherwise, it
may be caught by cylinder head during removal.
8. With accelerator pedal fully depressed, turn ignition switch to “START” for cranking. When the gauge
pointer stabilizes, read the compression pressure and the engine rpm. Perform these steps to check each
cylinder.
Compression pressure:
Unit: kPa (bar, kg/cm2 psi) /rpm
CAUTION:
Always use a fully charged battery to obtain the specified engine speed.
If the engine speed is out of the specified range, check battery liquid for proper gravity. Check engine
speed again with normal battery gravity.
: Vehicle front
PBIA9861J
LBIA0459E
SBIA0533E
Standard Minimum Differential limit between cylinders
1,500 (15.0, 15.3, 217.6) / 200 1,200 (12.0, 12.2, 174) / 200 100 (1, 1, 15) / 200
EM-164
< ON-VEHICLE REPAIR >[MR18DE]
FUEL INJECTOR AND FUEL TUBE
8. Remove fuel tube.
Loosen bolts in reverse order as shown.
9. Remove the fuel tube and fuel injector assembly.
CAUTION:
When removing, be careful to avoid any interference with fuel injector.
Use a shop cloth to absorb any fuel leaks from fuel tube.
10. Remove fuel injector from fuel tube with the following procedure:
a. Open and remove clip.
b. Remove fuel injector from fuel tube by pulling straight.
CAUTION:
Be careful with remaining fuel that may go out from fuel tube.
Be careful not to damage fuel injector nozzle during removal.
Never bump or drop fuel injector.
Never disassemble fuel injector.
INSTALLATION
1. Note the following, and install O-rings to fuel injector.
CAUTION:
Upper and lower O-rings are different. Be careful not to confuse them.
Handle O-ring with bare hands. Never wear gloves.
Lubricate O-ring with new engine oil.
Never clean O-ring with solvent.
Make sure that O-ring and its mating part are free of foreign material.
When installing O-ring, be careful not to scratch it with tool or fingernails. Also be careful not to
twist or stretch O-ring. If O-ring was stretched while it was being attached, never insert it quickly
into fuel tube.
Insert O-ring straight into fuel tube. Never twist it.
: Engine front
PBIC3154J
Fuel tube side : Black
Nozzle side : Green
HEADLAMP (HI) CIRCUIT
EXL-33
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HEADLAMP (HI) CIRCUIT
HEADLAMP (HALOGEN)
HEADLAMP (HALOGEN) : DescriptionINFOID:0000000001523259
The IPDM E/R (intelligent power distribution module engine room) controls the headlamp high relay based on
inputs from the BCM via the CAN communication lines. When the headlamp high relay is energized, power
flows through fuses 34 and 35, located in the IPDM E/R. Power then flows to the front combination lamps to
the headlamp high beam.
HEADLAMP (HALOGEN) : Component Function CheckINFOID:0000000001523260
1.CHECK HEADLAMP (HI) OPERATION
WITHOUT CONSULT-III
1. Start IPDM E/R auto active test. Refer to XX-XX, "*****"
.
2. Check that the headlamp switches to the high beam.
NOTE:
HI/LO is repeated 1 second each when using the IPDM E/R auto active test.
CONSULT-III
1. Select "EXTERNAL LAMP" of IPDM E/R active test item.
2. With operating the test items, check that the headlamp switches to the high beam.
Does the headlamp switch to the high beam?
YES >> Headlamp (HI) circuit is normal.
NO >> Refer to EXL-33, "
HEADLAMP (HALOGEN) : Diagnosis Procedure".
HEADLAMP (HALOGEN) : Diagnosis ProcedureINFOID:0000000001523261
1.CHECK HEADLAMP (HI) FUSES
1. Turn the ignition switch OFF.
2. Check that the following fuses are not open.
Is the fuse open?
YES >> Repair the harness and replace the fuse.
NO >> GO TO 2
2.CHECK HEADLAMP (HI) OUTPUT VOLTAGE
CONSULT-III ACTIVE TEST
1. Turn the ignition switch OFF.
2. Disconnect the front combination lamp connector.
3. Turn the ignition switch ON.
4. Select "EXTERNAL LAMP" of IPDM E/R active test item.
5. With EXTERNAL LAMP ON, check the voltage between the
combination lamp connector and ground.HI : Headlamp switches to the high beam.
OFF : Headlamp OFF
Unit Location Fuse No. Capacity
Headlamp HI (LH) IPDM E/R 35 10A
Headlamp HI (RH) IPDM E/R 34 10A
(+)
(−)Voltage
Connector Terminal
LH E25
1 Ground Battery voltage
RH E26
PKIC0960E