TROUBLE DIAGNOSIS - SPECIFICATION VALUE
EC-473
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1. Start engine.
2. Select “A/F ALPHA-B1” in “SPEC” of “DATA MONITOR” mode, and make sure that the indication is within
the SP value.
Is the measurement value within the SP value?
YES >> INSPECTION END
NO >> GO TO 9.
9.PERFORM POWER BALANCE TEST
1. Perform “POWER BALANCE” in “ACTIVE TEST” mode.
2. Make sure that the each cylinder produces a momentary engine speed drop.
Is the inspection result normal?
YES >> GO TO 12.
NO >> GO TO 10.
10.DETECT MALFUNCTIONING PART
Check the following.
1. Ignition coil and its circuit (Refer to EC-625, "
Component Function Check".)
2. Fuel injector and its circuit (Refer to EC-602, "
Component Function Check".)
3. Intake air leakage
4. Low compression pressure (Refer to EM-24, "
Inspection".)
Is the inspection result normal?
YES >> Replace fuel injector and then GO TO 11.
NO >> Repair or replace malfunctioning part and then GO TO 11.
11 .CHECK “A/F ALPHA-B1”
1. Start engine.
2. Select “A/F ALPHA-B1” in “SPEC” of “DATA MONITOR” mode, and make sure that the indication is within
the SP value.
Is the measurement value within the SP value?
YES >> INSPECTION END
NO >> GO TO 12.
12.CHECK HEATED OXYGEN SENSOR 1 FUNCTION
1. Run engine at about 2,000 rpm for about 2minutes under no load.
2. Select “HO2S MNTR (B1)”, in “DATA MONITOR” mode.
3. Running engine at 2,000 rpm under no load (The engine is warmed up to normal operating temperature.),
check that the monitor fluctuates between LEAN and RICH more than 5 times during 10 seconds.
Is the inspection result more than 5 times during 10 seconds?
YES >> GO TO 15.
NO >> GO TO 13.
13.CHECK HEATED OXYGEN SENSOR 1 CIRCUIT
Check heated oxygen sensor 1 and its circuit, refer to.
>> GO TO 14.
14.CHECK “A/F ALPHA-B1”
1. Start engine.
2. Select “A/F ALPHA-B1” in “SPEC” of “DATA MONITOR” mode, and make sure that the indication is within
the SP value.
Is the measurement value within the SP value?
YES >> INSPECTION END
NO >> GO TO 15.1 time : RICH → LEAN → RICH
2 times : RICH → LEAN → RICH → LEAN → RICH
EC-576
< COMPONENT DIAGNOSIS >[HR16DE (WITHOUT EURO-OBD)]
P2127, P2128 APP SENSOR
P2127, P2128 APP SENSOR
DescriptionINFOID:0000000001693401
The accelerator pedal position sensor is installed on the upper end
of the accelerator pedal assembly. The sensor detects the accelera-
tor position and sends a signal to the ECM.
Accelerator pedal position sensor has two sensors. These sensors
are a kind of potentiometers which transform the accelerator pedal
position into output voltage, and emit the voltage signal to the ECM.
In addition, these sensors detect the opening and closing speed of
the accelerator pedal and feed the voltage signals to the ECM. The
ECM judges the current opening angle of the accelerator pedal from
these signals and controls the throttle control motor based on these
signals.
Idle position of the accelerator pedal is determined by the ECM
receiving the signal from the accelerator pedal position sensor. The ECM uses this signal for the engine oper-
ation such as fuel cut.
DTC LogicINFOID:0000000001693402
DTC DETECTION LOGIC
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 8V at idle.
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Start engine and let it idle for 1 second.
2. Check DTC.
Is DTC detected?
YES >> Go to EC-576, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis ProcedureINFOID:0000000001693403
1.CHECK GROUND CONNECTION
1. Turn ignition switch OFF.
2. Check ground connection E15. Refer to Ground Inspection in GI-58, "
Circuit Inspection".
Is the inspection result normal?
YES >> GO TO 2.
PBIB1741E
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P2127Accelerator pedal posi-
tion sensor 2 circuit low
inputAn excessively low voltage from the APP sen-
sor 2 is sent to ECM. Harness or connectors
(APP sensor 2 circuit is open or shorted.)
[Crankshaft position sensor (POS) circuit
is shorted.]
(Refrigerant pressure sensor circuit is
shorted.)
Accelerator pedal position sensor
(APP sensor 2)
Crankshaft position sensor (POS)
Refrigerant pressure sensor P2128Accelerator pedal posi-
tion sensor 2 circuit high
inputAn excessively high voltage from the APP sen-
sor 2 is sent to ECM.
P2138 APP SENSOR
EC-583
< COMPONENT DIAGNOSIS >[HR16DE (WITHOUT EURO-OBD)]
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P2138 APP SENSOR
DescriptionINFOID:0000000001693411
The accelerator pedal position sensor is installed on the upper end
of the accelerator pedal assembly. The sensor detects the accelera-
tor position and sends a signal to the ECM.
Accelerator pedal position sensor has two sensors. These sensors
are a kind of potentiometers which transform the accelerator pedal
position into output voltage, and emit the voltage signal to the ECM.
In addition, these sensors detect the opening and closing speed of
the accelerator pedal and feed the voltage signals to the ECM. The
ECM judges the current opening angle of the accelerator pedal from
these signals and controls the throttle control motor based on these
signals.
Idle position of the accelerator pedal is determined by the ECM
receiving the signal from the accelerator pedal position sensor. The ECM uses this signal for the engine oper-
ation such as fuel cut.
DTC LogicINFOID:0000000001693412
DTC DETECTION LOGIC
NOTE:
If DTC P2138 is displayed with DTC P1229, first perform the trouble diagnosis for DTC P1229. Refer to
EC-551, "
DTC Logic".
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 10V at idle.
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Start engine and let it idle for 1 second.
2. Check DTC.
Is DTC detected?
YES >> Go to EC-583, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis ProcedureINFOID:0000000001693413
1.CHECK GROUND CONNECTION
1. Turn ignition switch OFF.
PBIB1741E
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P2138Accelerator pedal posi-
tion sensor circuit range/
performanceRationally incorrect voltage is sent to ECM
compared with the signals from APP sensor 1
and APP sensor 2. Harness or connector
(APP sensor 1 and 2 circuit is open or
shorted.)
[Crankshaft position sensor (POS) circuit
is shorted.)
(Refrigerant pressure sensor circuit is
shorted.)
Accelerator pedal position sensor
(APP sensor 1 and 2)
Crankshaft position sensor (POS)
Refrigerant pressure sensor
FUEL PUMP
EC-605
< COMPONENT DIAGNOSIS >[HR16DE (WITHOUT EURO-OBD)]
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FUEL PUMP
DescriptionINFOID:0000000001693435
*: ECM determines the start signal status by the signals of engine speed and battery voltage.
The ECM activates the fuel pump for several seconds after the ignition switch is turned ON to improve engine
startability. If the ECM receives a engine speed signal from the camshaft position sensor (PHASE), it knows
that the engine is rotating, and causes the pump to operate. If the engine speed signal is not received when
the ignition switch is ON, the engine stalls. The ECM stops pump operation and prevents battery discharging,
thereby improving safety. The ECM does not directly drive the fuel pump. It controls the ON/OFF fuel pump
relay, which in turn controls the fuel pump.
Component Function CheckINFOID:0000000001693436
1.CHECK FUEL PUMP FUNCTION
1. Turn ignition switch ON.
2. Pinch fuel feed hose with two fingers.
Is the inspection result normal?
YES >> INSPECTION END
NO >>EC-605, "
Diagnosis Procedure".
Diagnosis ProcedureINFOID:0000000001693437
1.CHECK FUEL PUMP POWER SUPPLY CIRCUIT-I
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Turn ignition switch ON.
4. Check the voltage between ECM harness connector terminals as follows.
Is the inspection result normal?
YES >> GO TO 4.
NO >> GO TO 2.
2.CHECK FUEL PUMP POWER SUPPLY CIRCUIT-II
Sensor Input signal to ECM ECM Function Actuator
Crankshaft position sensor (POS)
Camshaft position sensor (PHASE)Engine speed*
Fuel pump controlFuel pump relay
↓
Fuel pump
Battery Battery voltage*
Condition Fuel pump operation
Ignition switch is turned to ON. Operates for 1 second.
Engine running and crankingOperates.
When engine is stopped Stops in 1.5 seconds.
Except as shown aboveSto ps .
Fuel pressure pulsation should be felt on the fuel feed
hose for 1 second after ignition switch is turned ON.
ALBIA0276ZZ
(+) (–)
Vo l ta g e
Connector Terminal Connector Terminal
F10 23 E16 108 Battery voltage
EC-628
< COMPONENT DIAGNOSIS >[HR16DE (WITHOUT EURO-OBD)]
IGNITION SIGNAL
Component Inspection (Ignition Coil with Power Transistor)
INFOID:0000000001693442
1.CHECK IGNITION COIL WITH POWER TRANSISTOR-I
1. Turn ignition switch OFF.
2. Disconnect ignition coil harness connector.
3. Check resistance between ignition coil terminals as follows.
Is the inspection result normal?
YES >> GO TO 2.
NO >> Replace malfunctioning ignition coil with power transistor.
2.CHECK IGNITION COIL WITH POWER TRANSISTOR-II
CAUTION:
Do the following procedure in the place where ventilation is good without the combustible.
1. Turn ignition switch OFF.
2. Reconnect all harness connectors disconnected.
3. Remove fuel pump fuse in IPDM E/R to release fuel pressure.
NOTE:
Do not use CONSULT-III to release fuel pressure, or fuel pressure applies again during the following pro-
cedure.
4. Start engine.
5. After engine stalls, crank it two or three times to release all fuel pressure.
6. Turn ignition switch OFF.
7. Remove all ignition coil harness connectors to avoid the electrical discharge from the ignition coils.
8. Remove ignition coil and spark plug of the cylinder to be checked.
9. Crank engine for 5 seconds or more to remove combustion gas in the cylinder.
10. Connect spark plug and harness connector to ignition coil.
11. Fix ignition coil using a rope etc. with gap of 13 - 17 mm (0.52 -
0.66 in) between the edge of the spark plug and grounded metal
portion as shown in the figure.
12. Crank engine for about three seconds, and check whether spark
is generated between the spark plug and the grounded metal
portion.
CAUTION:
Do not approach to the spark plug and the ignition coil
within 50 cm (19.7 in). Be careful not to get an electrical
shock while checking, because the electrical discharge
voltage becomes 20kV or more.
It might cause to damage the ignition coil if the gap of more than 17 mm 0.66 in) is taken.
NOTE:
When the gap is less than 13 mm (0.52 in), the spark might be generated even if the coil is mal-
functioning.
Is the inspection result normal?
YES >> INSPECTION END
NO >> Replace malfunctioning ignition coil with power transistor.
Component Inspection (Condenser)INFOID:0000000001693443
1.CHECK CONDENSER
1. Turn ignition switch OFF.
2. Disconnect condenser-2 harness connector.
Terminals Resistance [at 25°C (77°F)]
1 and 2 Except 0 or ∞ Ω
1 and 3
Except 0 Ω
2 and 3
Spark should be generated.
JMBIA0066GB
EC-670
< SYMPTOM DIAGNOSIS >[HR16DE (WITHOUT EURO-OBD)]
ENGINE CONTROL SYSTEM SYMPTOMS
SYMPTOM DIAGNOSIS
ENGINE CONTROL SYSTEM SYMPTOMS
Symptom TableINFOID:0000000001161687
SYSTEM — BASIC ENGINE CONTROL SYSTEM
SYMPTOM
Reference
page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA
Fuel Fuel pump circuit 11232 22 3 2EC-605
Fuel pressure regulator system 334444444 4EC-681
Fuel injector circuit 11232 22 2EC-602
Evaporative emission system 334444444 4EC-683
Air Positive crankcase ventilation sys-
tem
334444444 41EC-631
Incorrect idle speed adjustment 1 1 1 1 1EC-389
Electric throttle control actuator 112332222 2 2EC-531
,
EC-533
,
EC-537
IgnitionIncorrect ignition timing adjustment33111 11 1EC-389
Ignition circuit 11222 22 2EC-625
Main power supply and ground circuit 22333 33 23EC-477
Mass air flow sensor circuit
1
122
222 2EC-487
Engine coolant temperature sensor circuit
333EC-492
Heated oxygen sensor 1 circuitEC-498,
EC-502
Throttle position sensor circuit
22EC-495
,
EC-511
,
EC-547
,
EC-549
,
EC-580
Accelerator pedal position sensor circuit 3 2 1EC-551
,
EC-572
,
EC-576
,
EC-583
Knock sensor circuit 2 3EC-514
Crankshaft position sensor (POS) circuit 2 2EC-516
Camshaft position sensor (PHASE) circuit 3 2EC-520
ENGINE CONTROL SYSTEM SYMPTOMS
EC-671
< SYMPTOM DIAGNOSIS >[HR16DE (WITHOUT EURO-OBD)]
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1 - 6: The numbers refer to the order of inspection.
(continued on next page)
SYSTEM — ENGINE MECHANICAL & OTHER
Vehicle speed signal circuit 2 3 3 3EC-634
ECM 22333333333EC-524,
EC-526
Intake valve timing control solenoid valve cir-
cuit32 13223 3EC-528
PNP switch circuit 3 3 3 3 3EC-566
Refrigerant pressure sensor circuit 2 3 3 4EC-632
Electrical load signal circuit 3EC-597
Air conditioner circuit 223333333 3 2HAC-298
(with NAVI)
HAC-
184(with-
out NAVI)
ABS actuator and electric unit (control unit) 4BRC-86
SYMPTOM
Reference
page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA
PREPARATION
EC-679
< PREPARATION >[HR16DE (WITHOUT EURO-OBD)]
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PREPARATION
PREPARATION
Special Service ToolsINFOID:0000000001705203
Commercial Service ToolsINFOID:0000000001705204
Tool number
Tool nameDescription
KV10117100
Heated oxygen sensor
wrenchLoosening or tighening heated oxygen sensor with
22 mm (0.87 in) hexagon unit
KV10114400
Heated oxygen sensor
wrenchLoosening or tighening heated oxygen sensor 2
a: 22 mm (0.87 in)
KV10118400
Fuel tube adapterMeasuring fuel pressure
S-NT379
S-NT636
PBIB3043E
Tool name Description
Quick connector re-
leaseRemoving fuel tube quick connectors in engine
room
(Available in SEC. 164 of PARTS CATALOG: Par
No. 16441 6N210)
Socket wrench Removing and installing engine coolant tempera-
ture sensor
PBIC0198E
S-NT705