Page 5630 of 5883
TM-684
< DISASSEMBLY AND ASSEMBLY >[6MT: RS6F94R]
TRANSAXLE ASSEMBLY
SHAFT AND GEAR
1. Input shaft front bearing 2. Input shaft 3. 3rd input gear
4. Washer 5. Snap ring 6. 3rd baulk ring
7. 3rd-4th coupling sleeve 8. 3rd-4th synchronizer hub 9. Insert key
10. 4th baulk ring 11. 4th input gear 12. 5th input gear
13. 5th baulk ring 14. 5th-6th coupling sleeve 15. 5th-6th synchronizer hub
16. 6th baulk ring 17. Needle bearing 18. 6th input gear
19. Input shaft rear bearing
: Apply gear oil.
: Replace the parts as a set.
SFIA3292E
Page 5631 of 5883
TRANSAXLE ASSEMBLY
TM-685
< DISASSEMBLY AND ASSEMBLY >[6MT: RS6F94R]
C
E
F
G
H
I
J
K
L
MA
B
TM
N
O
P
1. Mainshaft front bearing outer
race2. Mainshaft front bearing inner race 3. Mainshaft
4. 1st main gear 5. 1st inner baulk ring 6. 1st synchronizer cone
7. 1st outer baulk ring 8. 1st-2nd coupling sleeve 9. Insert key
10. 1st-2nd synchronizer hub 11. 2nd outer baulk ring 12. 2nd synchronizer cone
13. 2nd inner baulk ring 14. 2nd main gear 15. Bushing
16. 3rd main gear 17. Intermediate adjusting shim 18. 4th main gear
19. 5th main gear 20. 6th main gear 21. Mainshaft rear bearing inner race
22. Mainshaft rear bearing outer race 23. Snap ring 24. Bearing preloading shim
: Apply gear oil.
: Replace the parts as a set.
SFIA3293E
Page 5639 of 5883
TRANSAXLE ASSEMBLY
TM-693
< DISASSEMBLY AND ASSEMBLY >[6MT: RS6F94R]
C
E
F
G
H
I
J
K
L
MA
B
TM
N
O
P
29. Remove snap ring (1) and oil channel (2) from transaxle case.
30. Remove input shaft oil seal (1) from clutch housing using suit-
able tool.
31. Remove mainshaft front bearing outer race (1) and oil channel
(2) from clutch housing using Tool (A) and suitable tool (B).
32. Remove bushings (1) from clutch housing using suitable tool.
33. Remove two way connector (1) from clutch housing.
PCIB1708E
PCIB1714E
Tool number A: KV381054S0 ( — )
JPDIC0107ZZ
PCIB1717E
PCIB1720E
Page 5641 of 5883
TRANSAXLE ASSEMBLY
TM-695
< DISASSEMBLY AND ASSEMBLY >[6MT: RS6F94R]
C
E
F
G
H
I
J
K
L
MA
B
TM
N
O
P
4. Install oil channel and mainshaft front bearing outer race into
clutch housing using Tool (A).
CAUTION:
Do not reuse oil channel.
Replace mainshaft front bearing outer race and mainshaft
front bearing inner race as a set.
5. Install input shaft oil seal (1) into clutch housing using Tool (A).
6. Install snap ring (1) and oil channel (2) onto transaxle case.
CAUTION:
Do not reuse snap ring or oil channel.
7. Install bearing preloading shim and mainshaft rear bearing outer
race into transaxle case using Tool (A).
CAUTION:
Replace mainshaft rear bearing outer race and mainshaft
rear bearing inner race as a set.
8. Install bushings (1) into transaxle case using suitable tool (A).
CAUTION:
Do not reuse bushings.Tool number : KV38100200 ( — )
PCIB1724E
Tool number : ST33220000 ( — )
PCIB1721E
PCIB1729E
Tool number : KV38100200 ( — )
PCIB1728E
JPDIC0109ZZ
Page 5799 of 5883

WT-4
< SYMPTOM DIAGNOSIS >
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
SYMPTOM DIAGNOSIS
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
NVH Troubleshooting ChartINFOID:0000000001716761
Use the chart below to help you find the cause of the symptom. If necessary, repair or replace these parts.
×: ApplicableReference page
WT-6WT-5
WT-6
WT-7—
—
—
—
FA X - 4 , "
NVH Troubleshooting Chart
",
FSU-5, "
NVH Troubleshooting Chart
"
RAX-2, "
NVH Troubleshooting Chart
",
RSU-2, "
NVH Troubleshooting Chart
"
Refer to TIRES in this chart
Refer to ROAD WHEEL in this chart
FAX-4, "
NVH Troubleshooting Chart
"
BR-5, "
NVH Troubleshooting Chart
"
ST-5, "
NVH Troubleshooting Chart
"
Possible cause and SUSPECTED PARTS
Improper installation, looseness
Out-of-round
Imbalance
Incorrect tire pressure
Uneven tire wear
Deformation or damage
Non-uniformity
Incorrect tire size
FRONT AXLE AND FRONT SUSPENSION
REAR AXLE AND REAR SUSPENSION
TIRES
ROAD WHEELS
DRIVE SHAFT
BRAKE
STEERING
SymptomTIRESNoise× ×××××× × × ××××
Shake× ××××× × × × ××××
Vibration××××××
Shimmy× ××××××× × × × ××
Shudder× ××××× × × × × ××
Poor quality ride
or handling× ××××× × × × ×
ROAD WHEELNoise× ×× × × × × ×××
Shake× ×× × × × × ×××
Shimmy, Shud-
der×××× ×××××
Poor quality ride
or handling××× × × × ×