BL-1
BODY, LOCK & SECURITY SYSTEM
I BODY
CONTENTS
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SECTION BL
A
B
BL
Revision: June 20062007 Versa PRECAUTIONS .......................................................... 5
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 5
Precautions Necessary for Steering Wheel Rotation
After Battery Disconnect .......................................... 5
OPERATION PROCEDURE ................................. 5
Precautions for Procedures without Cowl Top Cover ..... 6
Precautions for Work ................................................ 6
PREPARATION ........................................................... 7
Special service tool .................................................. 7
Commercial Service Tools ........................................ 7
SQUEAK AND RATTLE TROUBLE DIAGNOSES ..... 8
Work Flow ................................................................ 8
CUSTOMER INTERVIEW ..................................... 8
DUPLICATE THE NOISE AND TEST DRIVE ....... 9
CHECK RELATED SERVICE BULLETINS ........... 9
LOCATE THE NOISE AND IDENTIFY THE
ROOT CAUSE ...................................................... 9
REPAIR THE CAUSE ........................................... 9
CONFIRM THE REPAIR ..................................... 10
Generic Squeak and Rattle Troubleshooting ......... 10
INSTRUMENT PANEL ........................................ 10
CENTER CONSOLE ........................................... 10
DOORS ............................................................... 10
TRUNK .................................................................11
SUNROOF/HEADLINING ....................................11
OVERHEAD CONSOLE (FRONT AND REAR) ....11
SEATS ..................................................................11
UNDERHOOD ......................................................11
Diagnostic Worksheet ............................................ 12
HOOD ....................................................................... 14
Fitting Adjustment .................................................. 14
FRONT END HEIGHT ADJUSTMENT AND LAT-
ERAL/LONGITUDINAL CLEARANCE ADJUST-
MENT .................................................................. 14
SURFACE MISMATCH ADJUSTMENT .............. 14
Removal and Installation ........................................ 15
HOOD ASSEMBLY ............................................. 15
HOOD HINGE ..................................................... 16Removal and Installation of Hood Lock Control ..... 17
REMOVAL ........................................................... 17
INSTALLATION ................................................... 18
Hood Lock Control Inspection ................................ 19
RADIATOR CORE SUPPORT .................................. 20
Removal and Installation ........................................ 20
REMOVAL ........................................................... 20
INSTALLATION ................................................... 21
FRONT FENDER ...................................................... 22
Removal and Installation ........................................ 22
REMOVAL ........................................................... 22
INSTALLATION ................................................... 22
POWER DOOR LOCK SYSTEM .............................. 23
Component Parts and Harness Connector Location ... 23
System Description ................................................. 24
LOCK OPERATION ............................................. 24
UNLOCK OPERATION ........................................ 24
OUTLINE ............................................................. 25
CAN Communication System Description .............. 25
Schematic ............................................................... 26
WITHOUT INTELLIGENT KEY SYSTEM ............ 26
Wiring Diagram — D/LOCK — ............................... 27
WITHOUT INTELLIGENT KEY SYSTEM ............ 27
Schematic ............................................................... 31
WITH INTELLIGENT KEY SYSTEM ................... 31
Wiring Diagram — D/LOCK — ............................... 32
WITH INTELLIGENT KEY SYSTEM ................... 32
Terminals and Reference Value for BCM ............... 37
Work Flow ............................................................... 37
CONSULT–II Function (BCM) ................................ 37
CONSULT–II START PROCEDURE ................... 37
WORK SUPPORT ............................................... 37
DATA MONITOR ................................................. 37
ACTIVE TEST ..................................................... 38
Trouble Diagnoses Symptom Chart ....................... 39
BCM Power Supply and Ground Circuit ................. 40
Door Switch Check ................................................. 40
Key Switch (Insert) Check ...................................... 43
Door Lock and Unlock Switch Check ..................... 45
Front Door Lock Assembly LH (Actuator) Check .... 48
LT-1
LIGHTING SYSTEM
K ELECTRICAL
CONTENTS
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D
E
F
G
H
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L
M
SECTION LT
A
B
LT
Revision: June 20062007 Versa PRECAUTIONS .......................................................... 4
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 4
HEADLAMP (FOR USA) ............................................ 5
Component Parts and Harness Connector Location ..... 5
System Description .................................................. 5
OUTLINE ............................................................... 5
HEADLAMP OPERATION .................................... 6
COMBINATION SWITCH READING FUNCTION ..... 6
EXTERIOR LAMP BATTERY SAVER CONTROL ..... 6
CAN COMMUNICATION SYSTEM DESCRIP-
TION ......................................................................... 6
Schematic ................................................................ 7
Wiring Diagram ........................................................ 8
Terminals and Reference Values for BCM ............. 12
Terminals and Reference Values for IPDM E/R ..... 12
How to Perform Trouble Diagnoses ....................... 12
Preliminary Check .................................................. 12
CHECK POWER SUPPLY AND GROUND CIR-
CUIT FOR BCM .................................................. 12
CHECK POWER SUPPLY AND GROUND CIR-
CUIT FOR IPDM E/R .......................................... 12
CONSULT-II Function (BCM) ................................. 12
CONSULT-II START PROCEDURE .................... 12
WORK SUPPORT ............................................... 12
DATA MONITOR ................................................. 12
ACTIVE TEST ..................................................... 13
SELF-DIAGNOSTIC RESULTS .......................... 13
CONSULT-II Function (IPDM E/R) ......................... 13
CONSULT-II START PROCEDURE .................... 13
DATA MONITOR ................................................. 14
ACTIVE TEST ..................................................... 14
Headlamp High Beam Does Not Illuminate (Both
Sides) ..................................................................... 14
Headlamp High Beam Does Not Illuminate (One
Side) ....................................................................... 17
High Beam Indicator Lamp Does Not Illuminate .... 18
Headlamp Low Beam Does Not Illuminate (Both
Sides) ..................................................................... 18Headlamp Low Beam Does Not Illuminate (One
Side) ....................................................................... 21
Headlamps Do Not Turn OFF ................................. 22
Aiming Adjustment .................................................. 23
PREPARATION BEFORE ADJUSTING .............. 23
LOW BEAM AND HIGH BEAM ........................... 23
ADJUSTMENT USING AN ADJUSTMENT
SCREEN (LIGHT/DARK BORDERLINE) ............ 24
Bulb Replacement .................................................. 25
HEADLAMP (HIGH/LOW) ................................... 25
PARKING (CLEARANCE) LAMP ........................ 25
FRONT TURN SIGNAL LAMP ............................ 25
Removal and Installation ........................................ 25
REMOVAL ........................................................... 25
INSTALLATION ................................................... 25
Disassembly and Assembly .................................... 26
DISASSEMBLY ................................................... 26
ASSEMBLY ......................................................... 26
HEADLAMP (FOR CANADA) - DAYTIME LIGHT
SYSTEM - .................................................................. 27
Component Parts and Harness Connector Location ... 27
System Description ................................................. 27
OUTLINE ............................................................. 27
HEADLAMP OPERATION ................................... 28
COMBINATION SWITCH READING FUNCTION ... 29
EXTERIOR LAMP BATTERY SAVER CONTROL ... 29
CAN Communication System Description .............. 29
Schematic ............................................................... 30
Wiring Diagram — DTRL — ................................... 31
Terminals and Reference Values for BCM .............. 35
Terminals and Reference Values for IPDM E/R ...... 35
How to Perform Trouble Diagnoses ....................... 35
Preliminary Check .................................................. 35
CHECK BCM CONFIGURATION ........................ 35
CHECK POWER SUPPLY AND GROUND CIR-
CUIT FOR BCM .................................................. 35
CHECK POWER SUPPLY AND GROUND CIR-
CUIT FOR IPDM E/R .......................................... 35
CONSULT-II Function (BCM) ................................. 35
CONSULT-II Function (IPDM E/R) ......................... 35
LT-2Revision: June 20062007 Versa Daytime Light Control Does Not Operate Properly
(High Beam Headlamps Operate Properly) ............ 35
Aiming Adjustment .................................................. 37
PREPARATION BEFORE ADJUSTING .............. 37
LOW BEAM AND HIGH BEAM ........................... 37
ADJUSTMENT USING AN ADJUSTMENT
SCREEN (LIGHT/DARK BORDERLINE) ............ 38
Bulb Replacement .................................................. 39
HEADLAMP (HIGH/LOW) ................................... 39
PARKING (CLEARANCE) LAMP ......................... 39
FRONT TURN SIGNAL LAMP ............................ 39
Removal and Installation ........................................ 39
REMOVAL ........................................................... 39
INSTALLATION .................................................... 39
Disassembly and Assembly .................................... 40
DISASSEMBLY ................................................... 40
ASSEMBLY ......................................................... 40
FRONT FOG LAMP .................................................. 41
Component Parts and Harness Connector Location ... 41
System Description ................................................. 41
OUTLINE ............................................................. 41
FOG LAMP OPERATION .................................... 42
COMBINATION SWITCH READING FUNCTION ... 42
EXTERIOR LAMP BATTERY SAVER CONTROL ... 42
CAN Communication System Description .............. 42
Wiring Diagram — F/FOG — .................................. 43
Terminals and Reference Values for BCM .............. 45
Terminals and Reference Values for IPDM E/R ...... 45
How to Proceed With Trouble Diagnosis ................ 45
Preliminary Check .................................................. 45
CHECK POWER SUPPLY AND GROUND CIR-
CUIT FOR BCM ................................................... 45
CHECK POWER SUPPLY AND GROUND CIR-
CUIT FOR IPDM E/R ........................................... 45
CONSULT-II Function (BCM) .................................. 45
CONSULT-II Function (IPDM E/R) .......................... 45
Front Fog lamps Do Not Illuminate (Both Sides) .... 45
Front Fog Lamp Does Not Illuminate (One Side) ... 48
Aiming Adjustment .................................................. 49
Bulb Replacement .................................................. 49
Removal and Installation ........................................ 50
REMOVAL ........................................................... 50
INSTALLATION .................................................... 50
TURN SIGNAL AND HAZARD WARNING LAMPS ... 51
Component Parts and Harness Connector Location ... 51
System Description ................................................. 51
TURN SIGNAL OPERATION ............................... 51
HAZARD LAMP OPERATION ............................. 52
REMOTE KEYLESS ENTRY SYSTEM OPERA-
TION .................................................................... 53
COMBINATION SWITCH READING FUNCTION ... 53
CAN Communication System Description .............. 53
Schematic ............................................................... 54
Wiring Diagram — TURN — ................................... 55
Terminals and Reference Values for BCM .............. 59
How to Proceed With Trouble Diagnosis ................ 59
Preliminary Check .................................................. 59
CHECK POWER SUPPLY AND GROUND CIR-
CUIT FOR BCM ................................................... 59CONSULT-II Function (BCM) ..................................59
Turn Signals Do Not Operate ..................................59
Front Turn Signal Lamp Does Not Operate ............59
Rear Turn Signal Lamp Does Not Operate .............60
Hazard Warning Lamp Does Not Operate But Turn
Signal Lamp Operates ............................................62
Turn Signal Indicator Lamp Does Not Operate .......63
Bulb Replacement of Front Turn Signal Lamp ........64
Bulb Replacement of Rear Turn Signal Lamp .........64
Removal and Installation of Front Turn Signal Lamp ...64
Removal and Installation of Rear Turn Signal Lamp ...64
LIGHTING AND TURN SIGNAL SWITCH ................65
Removal and Installation .........................................65
REMOVAL ............................................................65
INSTALLATION ....................................................65
HAZARD SWITCH .....................................................66
Removal and Installation .........................................66
REMOVAL ............................................................66
INSTALLATION ....................................................66
COMBINATION SWITCH ..........................................67
Wiring Diagram — COMBSW — ............................67
Combination Switch Reading Function ...................68
Terminals and Reference Values for BCM ..............68
CONSULT-II Function (BCM) ..................................68
Combination Switch Inspection ...............................68
Removal and Installation .........................................70
STOP LAMP ..............................................................71
Wiring Diagram — STOP/L — ................................71
Bulb Replacement of High-Mounted Stop Lamp .....72
Bulb Replacement of Rear Combination Lamp for
Stop Lamp ...............................................................72
Removal and Installation of High-Mounted Stop
Lamp .......................................................................72
REMOVAL ............................................................72
INSTALLATION ....................................................72
Removal and Installation of Rear Combination
Lamp for Stop Lamp ................................................72
BACK-UP LAMP .......................................................73
Wiring Diagram — BACK/L — ................................73
Bulb Replacement ...................................................74
Removal and Installation .........................................74
PARKING, LICENSE PLATE AND TAIL LAMPS ......75
Component Parts and Harness Connector Location ...75
System Description .................................................75
OPERATION BY LIGHTING SWITCH .................75
COMBINATION SWITCH READING FUNCTION ...76
EXTERIOR LAMP BATTERY SAVER CONTROL ...76
CAN Communication System Description ..............76
Schematic ...............................................................77
Wiring Diagram — TAIL/L — ...................................78
Terminals and Reference Values for BCM ..............81
Terminals and Reference Values for IPDM E/R ......81
How to Proceed With Trouble Diagnosis ................81
Preliminary Check ...................................................81
CHECK POWER SUPPLY AND GROUND CIR-
CUIT FOR BCM ...................................................81
CHECK POWER SUPPLY AND GROUND CIR-
CUIT FOR IPDM E/R ...........................................81
CONSULT-II Function (BCM) ..................................81
SERVICE DATA AND SPECIFICATIONS (SDS)
SC-33
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SC
Revision: June 20062007 Versa
SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
BatteryEKS00HV5
StarterEKS00HV6
AlternatorEKS00HV7
NAM M/T, A/T USA/CAN CVT
Type TR4 Gr.51 R
20 hours rate capacity 12 V - 47 AH 12 V - 47 AH
Cold Cranking Amps. (CCA) 470 470
Typ eS114 - 901
HITACHI make
Reduction gear type
System voltage12 V
No-loadTerminal voltage 11 V
Current Less than 110 A
Revolution More than 3,000 rpm
Minimum diameter of commutator 28.0 mm (1.102 in)
Minimum length of brush 10.5 mm (0.413 in)
Brush spring tension16.2 N (1.65 kg, 3.64 lb)
Clearance between bearing metal and armature shaft Less than 0.2 mm (0.008 in)
Movement “L” in height of pinion assembly 0.3 - 2.5 mm (0.012 - 0.098 in)
Ty peLR1140 - 803
MITSUBISHI make
Nominal rating12 V - 140 A
Ground polarityNegative
Minimum revolution under no-load (when 13.5 V is applied) Less than 1,200 rpm
Hot output current (when 13.5 V is applied)More than 27 A/1,300 rpm
More than 95 A/2,500 rpm
More than 116 A/5,000 rpm
Regulated output voltage14.1 - 14.7 V
Minimum length of brush More than 6.00 mm (0.236 in)
Brush spring pressure 1.1 - 3.7 N (112 - 378 g, 4.00 - 13.3 oz)
Slip ring minimum outer diameter More than 14.7 mm (0.579 in)
Rotor (field coil) resistance 1.61 - 1.91 Ω
STC-4
[EPS]
PRECAUTIONS
Revision: June 20062007 Versa
Service Notice or Precautions for EPS SystemUGS0008F
CAUTION:
Check or confirm the following item when performing the trouble diagnosis.
Check any possible causes by interviewing the symptom and it’s condition from the customer if
any malfunction, such as EPS warning lamp turns ON, occurs.
Check if air pressure and size of tires are proper, the specified part is used for the steering wheel,
and control unit is genuine part.
Check if the connection of steering column assembly and steering gear assembly is proper (there
is not looseness of mounting bolts, damage of rods, boots or sealants, and leakage of grease,
etc).
Check if the wheel alignment is adjusted properly.
Check if there is any damage or modification to suspension or body resulting in increased weight
or altered ground clearance.
Check if installation conditions of each link and suspension are proper.
Check if the battery voltage is proper
Check connection conditions of each connector are proper.
Before connecting or disconnecting the EPS control unit
harness connector, turn ignition switch “OFF” and discon-
nect battery ground cable. Because battery voltage is
applied to EPS control unit even if ignition switch is turned
“OFF”.
When connecting or disconnecting pin connectors into or
from EPS control unit, take care not to damage pin termi-
nals (bend or break).
When connecting pin connectors, make sure that there are
no bends or breaks on EPS control unit pin terminal.
Before replacing EPS control unit, perform EPS control unit
input/output signal inspection and make sure whether EPS
control unit functions properly or not. Refer to STC-11,
"EPS Control Unit Input/Output Signal Reference Values" .
SEF 2 89 H
SEF 2 91 H
SDIA1848E