PS-2
PRECAUTIONS
Revision: 2006 November2007 350Z
PRECAUTIONSPFP:00001
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER”
NGS000FR
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WARNING:
To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer.
Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section.
Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.
Precautions for Battery ServiceNGS000FS
Before disconnecting the battery, lower both the driver and passenger windows. This will prevent any interfer-
ence between the window edge and the vehicle when the door is opened/closed. During normal operation, the
window slightly raises and lowers automatically to prevent any window to vehicle interference. The automatic
window function will not work with the battery disconnected.
Precautions for Steering SystemNGS00003
Before disassembly, thoroughly clean the outside of the unit.
Disassembly should be done in a clean work area. It is important to prevent the internal parts from becom-
ing contaminated by dirt or other foreign matter.
For easier and proper assembly, place disassembled parts in order on a parts rack.
Use nylon cloth or paper towels to clean the parts; common shop rags can leave lint that might interfere
with their operation.
Before inspection or reassembly, carefully clan all parts in order on a parts rack.
Before assembly, apply a coat of recommended power steering fluid to hydraulic parts. Petroleum jelly
may be applied to O-rings and seals. Do not use any grease.
Replace all gaskets, seals and O-rings. Avoid damaging O-rings, seals and gaskets during installation.
Perform functional tests whenever designated.
STEERING WHEEL
PS-7
C
D
E
F
H
I
J
K
L
MA
B
PS
Revision: 2006 November2007 350Z
STEERING WHEELPFP:48430
On-Vehicle Inspection and ServiceNGS0000A
CHECKING CONDITION OF INSTALLATION
Check installation condition of steering gear assembly, front sus-
pension, axle and steering column.
Check if movement exists when steering wheel is moved up and
down, to the left and right and to the axial direction.
Check if the mounting bolts for steering gear assembly are loose
or not. Refer to PS-17, "
POWER STEERING GEAR AND LINK-
AGE" .
CHECKING STEERING WHEEL PLAY
1. Set tires to the straight ahead, start engine, then turn steering wheel to the left and right lightly, and mea-
sure steering wheel movement on the outer circumference when steering wheel is turned up to the point
where tires start moving.
CHECKING NEUTRAL POSITION ON STEERING WHEEL
Check neutral position on steering wheel after confirming that front wheel alignment is correct. Refer to
PS-35, "
SERVICE DATA AND SPECIFICATIONS (SDS)" .
1. Set the vehicle to the straight ahead-direction, check if steering wheel is in the neutral position.
2. If it is not in the neutral position, remove steering wheel and reinstall it correctly.
3. If the neutral position cannot adjust in the two teeth of steering gear assembly, loosen tie-rod lock nuts of
steering outer sockets, then adjust tie-rods by the same amount in the opposite direction.
CHECKING STEERING WHEEL TURNING FORCE
1. Park vehicle on a level and dry surface, set parking brake.
2. Start engine.
3. Bring power steering fluid up to adequate operating temperature. [Make sure temperature of fluid is
approximately 50 to 80°C (122 to 176°F).]
4. Check steering wheel turning force when steering wheel has
been turned 540° from neutral position.
NOTE:
Multiply the distance (L) from the hook of spring scale to the
center of steering wheel by the measurement value with a spring
scale.
5. If steering wheel turning force is out of the specification, check
rack sliding force and relief hydraulic pressure of oil pump.
Regarding relief hydraulic pressure of oil pump, refer to PS-28,
"CHECKING RELIEF OIL PRESSURE" .
a. Disconnect lower joint and steering knuckle from steering gear assembly. Refer to PS-17, "
Removal and
Installation" , FA X - 4 , "Removal and Installation" .
b. Start and run engine at idle to make sure steering fluid has reached normal operating temperature.End play of the axle direction for steering wheel:
0 mm (0 in)
SGIA0348E
Steering wheel play on the outer circumference : 0 - 35 mm (0 - 1.38 in)
Steering wheel turning
force: 7.45 N·m (0.76 kg-m, 66 in-lb)
SGIA1136E
STEERING COLUMN
PS-13
C
D
E
F
H
I
J
K
L
MA
B
PS
Revision: 2006 November2007 350Z
INSPECTION AFTER REMOVAL
Check if there is something wrong with jacket tube of steering column assembly and collar etc. And then if
they are damaged, replace with new one.
If vehicle has a collision light shocked, check column length “L”
as shown in the figure. Then if it is out of the specified value,
replace with new one.
Check the turning torque of steering column with preload gauge
(SST: ST3127S000 [J-25765-A]). If it is out of the specified
value, repair it or replace with new one.
INSTALLATION
1. Install collar to lower shaft.
2. Install yoke of column shaft to collar, tack bolt and nut.Specified value
Steering column length “L”: 548 mm (21.57 in)
Specified value
Turning torque : 0 - 0.2 N·m (0 - 0.02 kg-m, 0 - 2 in-lb)
SGIA0306J
SGIA0356E
SGIA0353E
POWER STEERING GEAR
PS-23
C
D
E
F
H
I
J
K
L
MA
B
PS
Revision: 2006 November2007 350Z
3. To fit rack Teflon ring on rack, use rack Teflon ring installation
tool (SST) from tooth side. Compress rim of ring with the tool.
4. Apply Multi-purpose grease or equivalent to rack oil seal. Insert
rack oil seal, then insert rack to gear housing assembly.
NOTE:
Do not reuse rack oil seal.
CAUTION:
When inserting rack, do not damage retainer sliding part.
If it is damaged, replace gear housing assembly.
When unstring rack, do not damage cylinder inner wall. If
it is damaged, It may cause oil leaks. Replace gear hous-
ing assembly.
Attach rack oil seal. Both inner lip and outer lip should
face each other.
a. To avoid damaging inner rack oil seal, wrap an OHP sheet
[approximately. 70 mm (2.76 in) × 100 mm (3.94 in)] around rack
tooth. Place oil seal on sheet. Then, pull oil seal along with OHP
sheet until they pass the toothed section of rack, then remove it.
b. Insert rack oil seal (inner) to piston (rack Teflon ring) position
and push retainer to adjust screw side with fingers lightly, and
then make rack move in gear housing assembly, install rack oil
seal (inner) to fit in with gear housing assembly.
SGIA0154E
SGIA0205E
SGIA0155E
SGIA0548E
POWER STEERING GEAR
PS-27
C
D
E
F
H
I
J
K
L
MA
B
PS
Revision: 2006 November2007 350Z
e. After twisting wire 4 to 4.5 turns, bend cut end of wire. Cut end of
wire should not touch boot. Be sure wire end is at least 5 mm
(0.20 in) away from clearance for tube.
22. Install cylinder tubes to gear housing assembly.
23. Tighten lightly inner socket in specified length “L”, then tighten
lock nut at specified torque. Refer to PS-19, "
COMPONENTS" .
Reconfirm if inner socket length is within limit of specified length
“L”.
CAUTION:
Perform toe-in adjustment after this procedure. Length
achieved after toe-in adjustment is not necessarily value
given here.
SGIA0166E
SGIA0360E
Inner socket length “L” : 106.3 mm (4.19 in)
SGIA0167E