2007 NISSAN 350Z clutch

MA-1
MAINTENANCE
L MAINTENANCE
CONTENTS
C
D
E
F
G
H
I
J
K
M
SECTION MA
A
B
MA
Revision: 2006 November2007 350Z
MAINTENANCE
PRECAUTIONS .......................................................... 3
Precautions for Battery Service ................................ 3
PREPARATION ........................................................... 4
Special Service Tools ............................................... 4
Commercial Service Tools ........................................ 4
GENERAL MAINTENANCE ....................................... 5
Explanation of General Maintenance ....................... 5
PERIODIC MAINTENANCE ....................................... 7
Introduction of Periodic Maintenance ....................... 7
Schedule 1 ............................................................... 8
EMISSION CONTROL SYSTEM MAINTE-
NANCE .................................................................. 8
CHASSIS AND BODY MAINTENANCE ............... 9
Schedule 2 ............................................................. 10
EMISSION CONTROL SYSTEM MAINTE-
NANCE ................................................................ 10
CHASSIS AND BODY MAINTENANCE ............. 10
RECOMMENDED FLUIDS AND LUBRICANTS .......11
Fluids and Lubricants .............................................. 11
Engine Oil Recommendation ................................. 12
ANTI-FREEZE COOLANT MIXTURE RATIO ..... 12
ENGINE MAINTENANCE ......................................... 13
Checking Drive Belts .............................................. 13
Tension Adjustment ................................................ 13
Changing Engine Coolant ...................................... 13
DRAINING ENGINE COOLANT ......................... 13
REFILLING ENGINE COOLANT ........................ 14
FLUSHING COOLING SYSTEM ......................... 15
Checking Fuel Lines ............................................... 16
Changing Air Cleaner Filter .................................... 16
VISCOUS PAPER TYPE ..................................... 16
Changing Engine Oil .............................................. 16
Changing Oil Filter ................................................. 17
REMOVAL ........................................................... 17
INSTALLATION ................................................... 17
INSPECTION AFTER INSTALLATION ............... 18
Changing Spark Plugs (Iridium-Tipped Type) ........ 18
REMOVAL ........................................................... 18
INSPECTION AFTER REMOVAL ....................... 18INSTALLATION ................................................... 19
Checking EVAP Vapor Lines .................................. 19
CHASSIS AND BODY MAINTENANCE ................... 20
Checking Exhaust System ...................................... 20
Checking Clutch Fluid Level and Leaks ................. 20
Checking M/T Oil .................................................... 20
Changing M/T Oil .................................................... 20
Checking A/T Fluid ................................................. 20
Changing A/T Fluid ................................................. 22
Checking Differential Gear Oil ................................ 23
Changing Differential Gear Oil ................................ 23
Balancing Wheels (Bonding Weight Type) ............. 23
REMOVAL ........................................................... 23
WHEEL BALANCE ADJUSTMENT ..................... 23
Tire Rotation ........................................................... 25
Checking Brake Fluid Level and Leaks .................. 25
Checking Brake Lines and Cables ......................... 25
Changing Brake Fluid ............................................. 25
Checking Disc Brake .............................................. 25
ROTOR ................................................................ 25
CALIPER ............................................................. 26
PAD ..................................................................... 26
Checking Steering Gear and Linkage ..................... 26
STEERING GEAR ............................................... 26
STEERING LINKAGE ......................................... 26
Checking Power Steering Fluid and Lines .............. 27
Axle and Suspension Parts .................................... 27
Lubricating Locks, Hinges and Hood Latch (Coupe) ... 28
Lubricating Locks, Hinges and Hood Latch (Road-
ster) ........................................................................ 28
Checking Seat Belt, Buckles, Retractors, Anchors
and Adjusters .......................................................... 29
SERVICE DATA AND SPECIFICATIONS (SDS) ...... 30
Standard and Limit .................................................. 30
BELT DEFLECTION AND TENSION .................. 30
ENGINE COOLANT CAPACITY (APPROXI-
MATE) .................................................................. 30
ENGINE OIL CAPACITY (APPROXIMATE) ........ 30
SPARK PLUG (IRIDIUM-TIPPED TYPE) ............ 30

MA-6
GENERAL MAINTENANCE
Revision: 2006 November2007 350Z
UNDER THE HOOD AND VEHICLE
The maintenance items listed here should be checked periodically (e.g. each time you check the engine oil or refuel).Seat beltsCheck that all parts of the seat belt system (e.g. buckles, anchors, adjusters and
retractors) operate properly and smoothly, and are installed securely. Check the
belt webbing for cuts, fraying, wear or damage.MA-29
Accelerator pedalCheck the pedal for smooth operation and make sure the pedal does not catch
or require uneven effort. Keep the floor mats away from the pedal.—
Clutch PedalMake sure the pedal operates smoothly and check it has the proper free play. —
BrakesCheck that the brake does not pull the vehicle to one side when applied. —
Brake pedal and
boosterCheck the pedal for smooth operation and make sure it has the proper distance
under it when depressed fully. Check the brake booster function. Be sure to
keep the floor mats away from the pedal.BR-7
, BR-23
Parking brakeCheck that the lever has the proper travel and make sure that the vehicle is held
securely on a fairly steep hill when only the parking brake is applied.PB-3
Automatic transmis-
sion “Park” mecha-
nismCheck that the lock release button on the selector lever operates properly and
smoothly. On a fairly steep hill check that the vehicle is held securely with the
selector lever in the “P” position without applying any brakes.— ItemReference page
ItemReference page
Windshield washer
fluidCheck that there is adequate fluid in the tank. —
Engine coolant levelCheck the coolant level when the engine is cold.MA-13
Radiator and hosesCheck the front of the radiator and clean off any dirt, insects, leaves, etc., that
may have accumulated. Make sure the hoses have no cracks, deformation,
deterioration or loose connections.—
Brake and clutch fluid
levelsMake sure that the brake and clutch fluid levels are between the “MAX” and
“MIN” lines on the reservoirs.MA-25
, MA-20
BatteryCheck the fluid level in each cell. It should be between the “MAX” and “MIN”
lines. Vehicles operated in high temperatures or under severe conditions require
frequent checks of the battery fluid level.—
Engine drive beltsMake sure that no belt is frayed, worn, cracked or oily.MA-13
Engine oil levelCheck the level on oil level gauge after parking the vehicle on a level spot and
turning off the engine.MA-16
Power steering fluid
level and linesCheck the level on the dipstick with the engine off. Check the lines for improper
attachment, leaks, cracks, etc.MA-27
Exhaust systemMake sure there are no loose supports, cracks or holes. If the sound of the
exhaust seems unusual or there is a smell of exhaust fumes, immediately locate
the trouble and correct it.MA-20
UnderbodyThe underbody is frequently exposed to corrosive substances such as those
used on icy roads or to control dust. It is very important to remove these sub-
stances, otherwise rust will form on the floor pan, frame, fuel lines and around
the exhaust system. At the end of winter, the underbody should be thoroughly
flushed with plain water, being careful to clean those areas where mud and dirt
can easily accumulate.—
Fluid leaksCheck under the vehicle for fuel, oil, water or other fluid leaks after the vehicle
has been parked for a while. Water dripping from the air conditioner after use is
normal. If you should notice any leaks or gasoline fumes are evident, check for
the cause and correct it immediately.—

RECOMMENDED FLUIDS AND LUBRICANTS
MA-11
C
D
E
F
G
H
I
J
K
MA
B
MA
Revision: 2006 November2007 350Z
RECOMMENDED FLUIDS AND LUBRICANTSPFP:00000
Fluids and Lubricants NLS00008
*1: For further details, see “Engine Oil Recommendation”.
*2: Using automatic transmission fluid other than Genuine NISSAN Matic J ATF will cause deterioration in driveability and
automatic transmission durability, and may damage the automatic transmission, which is not covered by the NISSAN new
vehicle limited warranty .
*3: For Canada, NISSAN Automatic Transmission Fluid (ATF), DEXRON
TM III/ MERCONTM or equivalent ATF may also be used.
*4: Available in mainland U.S.A. through your NISSAN dealer.
*5: For hot climates, viscosity SAE 90 is suitable for ambient temperatures above 0°C(32°F). Capacity (Approximate)
Recommended Fluids/Lubricants
US measure Imp measure Liter
Engine oil
Drain and refillWith oil filter
change5-1/8 qt 4-1/4 qt 4.9

Engine oil with API Certification Mark*1

Viscosity SAE 5W-30 Without oil fil-
ter change4-7/8 qt 4 qt 4.6
Dry engine (Overhaul) 5-3/4 qt 4-7/8 qt 5.5
Cooling sys-
temWith reservoir
tank9-1/2 qt 7-7/8 qt 9.0
Genuine NISSAN Long Life Antifreeze/ Coolant
or equivalent
Reservoir tank 7/8 qt 3/4 qt 0.8
Automatic transmission fluid 10-7/8 qt 9-1/8 qt 10.3 Genuine NISSAN Matic J ATF*2
Manual transmission gear oil 6-1/4 pt 5-1/8 pt 2.93Genuine NISSAN Manual Transmission Fluid
(MTF) HQ Multi 75W-85 or API GL-4,Viscosity
SAE 75W-85 or 75W-90
Power steering fluid (PSF) 1-1/8 qt 7/8 qt 1.0 Genuine NISSAN PSF or equivalent*3
Brake and clutch fluid — — —Genuine NISSAN Super Heavy Duty Brake
Fluid*4 or equivalent DOT 3 (US FMVSS No.
116)
Differential gear oil 3 pt 2-1/2 pt 1.4 API GL-5, Viscosity SAE 80W-90*5
Multi-purpose grease — — — NLGI No. 2 (Lithium soap base)
Windshield washer fluid — — —Genuine NISSAN Windshield Washer Concen-
trate Cleaner & Antifreeze or equivalent
Fuel recommendation — — —Refer toGI-5, "
Precautions for Fuel (Unleaded
Premium Gasoline Required)" .

MA-20
CHASSIS AND BODY MAINTENANCE
Revision: 2006 November2007 350Z
CHASSIS AND BODY MAINTENANCEPFP:00100
Checking Exhaust SystemNLS0000J
Check exhaust pipes, muffler and mounting for improper attachment,
leaks, cracks, damage, chafing or deterioration.

If anything is found, repair or replace damaged parts.
Checking Clutch Fluid Level and LeaksNLS0000K
If fluid level is extremely low, check clutch system for leaks.
Checking M/T OilNLS0000L
Check for oil leakage.
Changing M/T OilNLS0000M
1. Drain oil from drain plug and refill with new gear oil.
2. Check oil level.
CAUTION:
Do not reuse gasket.
Checking A/T FluidNLS0000N
1. Warm up engine.
2. Check for A/T fluid leakage.
3. Loosen the level gauge bolt.
SMA211A
SMA941B
Oil grade and
viscosity:Refer to MA-11, "RECOMMENDED FLU-
IDS AND LUBRICANTS" .
Oil capacity:
Approx. 2.9 (3-1/8 US qt, 2-1/2 lmp qt)
Filler plug and drain plug:
: 34.5 N·m (3.5 kg-m, 25 ft-lb)
PCIB0268E

MA-22
CHASSIS AND BODY MAINTENANCE
Revision: 2006 November2007 350Z

To check A/T fluid level, insert the A/T fluid level gauge
until the cap contacts the end of the A/T fluid charging
pipe, with the gauge reversed from the normal attach-
ment conditions as shown.
8. Check A/T fluid condition.

If ATF is very dark or smells burned, check operation of A/T.
Flush cooling system after repair of A/T.

If ATF contains frictional material (clutches, bands, etc.),
replace radiator and flush cooler line using cleaning solvent
and compressed air after repair of A/T. Refer to CO-13,
"RADIATOR" and AT- 1 4 , "A/T Fluid Cooler Cleaning" .
9. Install the removed A/T fluid level gauge in the A/T fluid charging pipe.
10. Tighten the level gauge bolt.
Changing A/T FluidNLS0000O
1. Warm up ATF.
2. Stop engine.
3. Loosen the level gauge bolt.
4. Drain ATF from drain plug and refill with new ATF. Always refill
same volume with drained ATF.

To replace the ATF, pour in new ATF at the A/T charging pipe
with the engine idling and at the same time drain the old ATF
from the radiator cooler hose return side.

When the color of the ATF coming out is about the same as
the color of the new ATF, the replacement is complete. The
amount of new ATF to use should be 30 to 50% increase of
the stipulated amount.
CAUTION:

Use only Genuine NISSAN Matic J ATF. Do not mix with other ATF.

Using ATF other than Genuine NISSAN Matic J ATF will cause deterioration in driveability and
A/T durability, and may damage the A/T, which is not covered by the NISSAN new vehicle limited
warranty.

When filling ATF, take care not to scatter heat generating parts such as exhaust.

Do not reuse drain plug gasket.
5. Run engine at idle speed for 5 minutes.
6. Check A/T fluid level and condition. Refer to MA-20, "
Checking A/T Fluid" . If ATF is still dirty, repeat step
2. through 5.
7. Install the removed A/T fluid level gauge in the A/T fluid charging pipe.
8. Tighten the level gauge bolt.Level gauge bolt:
: 5.1N·m (0.52 kg-m, 45 in-lb)
SCIA2899E
SCIA4896E
ATF: Genuine NISSAN Matic J ATF
Fluid capacity: 10.3 (10-7/8 US qt, 9-1/8 lmp qt)
Drain plug:
: 34 N·m (3.5 kg-m, 25 ft-lb)
SCIA4896E