MA-1
MAINTENANCE
L MAINTENANCE
CONTENTS
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SECTION MA
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MAINTENANCE
PRECAUTIONS .......................................................... 3
Precautions for Battery Service ................................ 3
PREPARATION ........................................................... 4
Special Service Tools ............................................... 4
Commercial Service Tools ........................................ 4
GENERAL MAINTENANCE ....................................... 5
Explanation of General Maintenance ....................... 5
PERIODIC MAINTENANCE ....................................... 7
Introduction of Periodic Maintenance ....................... 7
Schedule 1 ............................................................... 8
EMISSION CONTROL SYSTEM MAINTE-
NANCE .................................................................. 8
CHASSIS AND BODY MAINTENANCE ............... 9
Schedule 2 ............................................................. 10
EMISSION CONTROL SYSTEM MAINTE-
NANCE ................................................................ 10
CHASSIS AND BODY MAINTENANCE ............. 10
RECOMMENDED FLUIDS AND LUBRICANTS .......11
Fluids and Lubricants .............................................. 11
Engine Oil Recommendation ................................. 12
ANTI-FREEZE COOLANT MIXTURE RATIO ..... 12
ENGINE MAINTENANCE ......................................... 13
Checking Drive Belts .............................................. 13
Tension Adjustment ................................................ 13
Changing Engine Coolant ...................................... 13
DRAINING ENGINE COOLANT ......................... 13
REFILLING ENGINE COOLANT ........................ 14
FLUSHING COOLING SYSTEM ......................... 15
Checking Fuel Lines ............................................... 16
Changing Air Cleaner Filter .................................... 16
VISCOUS PAPER TYPE ..................................... 16
Changing Engine Oil .............................................. 16
Changing Oil Filter ................................................. 17
REMOVAL ........................................................... 17
INSTALLATION ................................................... 17
INSPECTION AFTER INSTALLATION ............... 18
Changing Spark Plugs (Iridium-Tipped Type) ........ 18
REMOVAL ........................................................... 18
INSPECTION AFTER REMOVAL ....................... 18INSTALLATION ................................................... 19
Checking EVAP Vapor Lines .................................. 19
CHASSIS AND BODY MAINTENANCE ................... 20
Checking Exhaust System ...................................... 20
Checking Clutch Fluid Level and Leaks ................. 20
Checking M/T Oil .................................................... 20
Changing M/T Oil .................................................... 20
Checking A/T Fluid ................................................. 20
Changing A/T Fluid ................................................. 22
Checking Differential Gear Oil ................................ 23
Changing Differential Gear Oil ................................ 23
Balancing Wheels (Bonding Weight Type) ............. 23
REMOVAL ........................................................... 23
WHEEL BALANCE ADJUSTMENT ..................... 23
Tire Rotation ........................................................... 25
Checking Brake Fluid Level and Leaks .................. 25
Checking Brake Lines and Cables ......................... 25
Changing Brake Fluid ............................................. 25
Checking Disc Brake .............................................. 25
ROTOR ................................................................ 25
CALIPER ............................................................. 26
PAD ..................................................................... 26
Checking Steering Gear and Linkage ..................... 26
STEERING GEAR ............................................... 26
STEERING LINKAGE ......................................... 26
Checking Power Steering Fluid and Lines .............. 27
Axle and Suspension Parts .................................... 27
Lubricating Locks, Hinges and Hood Latch (Coupe) ... 28
Lubricating Locks, Hinges and Hood Latch (Road-
ster) ........................................................................ 28
Checking Seat Belt, Buckles, Retractors, Anchors
and Adjusters .......................................................... 29
SERVICE DATA AND SPECIFICATIONS (SDS) ...... 30
Standard and Limit .................................................. 30
BELT DEFLECTION AND TENSION .................. 30
ENGINE COOLANT CAPACITY (APPROXI-
MATE) .................................................................. 30
ENGINE OIL CAPACITY (APPROXIMATE) ........ 30
SPARK PLUG (IRIDIUM-TIPPED TYPE) ............ 30
ENGINE MAINTENANCE
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ENGINE MAINTENANCEPFP:00000
Checking Drive BeltsNLS0009V
WARNING:
Be sure to perform this step when engine is stopped.
Make sure that the indicator (C) (notch on fixed side) of drive belt auto-tensioner is within the possible use
range (A).
NOTE:
Check the drive belt auto-tensioner indication when the engine is cold.
When new drive belt is installed, the indicator (C) (notch on fixed side) should be within the range (B) in
the figure.
Visually check entire drive belt for wear, damage or cracks.
If the indicator (C) (notch on fixed side) is out of the possible use range or belts is damaged, replace drive
belt.
Tension AdjustmentNLS0009W
Belt tension is not necessary, as it is automatically adjusted by drive belt auto-tensioner.
Changing Engine CoolantNLS0000C
WARNING:
To avoid being scalded, do not change engine coolant when engine is hot.
Wrap a thick cloth around cap and carefully remove cap. First, turn cap a quarter of a turn to
release built-up pressure. Then turn cap all the way.
Be careful not to allow engine coolant to contact drive belts.
DRAINING ENGINE COOLANT
1. Remove undercover with power tool.
1. Power steering oil pump 2. Alternator 3. Drive belt auto-tensioner
4. Crankshaft pulley 5. A/C compressor 6. Idler pulley
7. Drive belt 8. Idler pulley
A. Possible use range B.Range when new drive belt is
installedC. Indicator
D. View D
PBIC4943E
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4. Run engine and warm it up to normal operating temperature.
5. Rev engine two or three times under no-load.
6. Stop engine and wait until it cools down.
7. Drain water from the system. Refer to MA-13, "
DRAINING ENGINE COOLANT" .
8. Repeat steps 1 through 7 until clear water begins to drain from radiator.
Checking Fuel LinesNLS0000D
Inspect fuel lines, fuel filler cap and fuel tank for improper attach-
ment, leaks, cracks, damage, loose connections, chafing or deterio-
ration.
If necessary, repair or replace damaged parts.
Changing Air Cleaner FilterNLS0000E
VISCOUS PAPER TYPE
The viscous paper type filter does not need cleaning between
replacement intervals. Refer to MA-7, "
PERIODIC MAINTE-
NANCE" .
Changing Engine OilNLS0000F
WARNING:
Be careful not to burn yourself, as engine oil may be hot.
Prolonged and repeated contact with used engine oil may cause skin cancer. Try to avoid direct
skin contact with used engine oil. If skin contact is made, wash thoroughly with soap or hand
cleaner as soon as possible.
1. Warm up engine, put vehicle horizontally and check for oil leakage from engine components. Refer to LU-
6, "ENGINE OIL LEAKAGE" .
2. Stop engine and wait for 10 minutes.
3. Loosen oil filler cap and then remove drain plug.
4. Drain engine oil.
5. Install drain plug with new washer. Refer to EM-26, "
OIL PAN AND OIL STRAINER" .
CAUTION:
Be sure to clean drain plug and install with new washer.
6. Refill with new engine oil.
Engine oil specification and viscosity:
Refer to MA-11, "
RECOMMENDED FLUIDS AND LUBRICANTS" . Air relief plug:
: 1.2 N·m (0.12 kg-m, 11 in-lb)
SMA803A
PBIC1118E
Oil pan drain plug:
: 34.3 N·m (3.5 kg-m, 25 ft-lb)
MA-20
CHASSIS AND BODY MAINTENANCE
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CHASSIS AND BODY MAINTENANCEPFP:00100
Checking Exhaust SystemNLS0000J
Check exhaust pipes, muffler and mounting for improper attachment,
leaks, cracks, damage, chafing or deterioration.
If anything is found, repair or replace damaged parts.
Checking Clutch Fluid Level and LeaksNLS0000K
If fluid level is extremely low, check clutch system for leaks.
Checking M/T OilNLS0000L
Check for oil leakage.
Changing M/T OilNLS0000M
1. Drain oil from drain plug and refill with new gear oil.
2. Check oil level.
CAUTION:
Do not reuse gasket.
Checking A/T FluidNLS0000N
1. Warm up engine.
2. Check for A/T fluid leakage.
3. Loosen the level gauge bolt.
SMA211A
SMA941B
Oil grade and
viscosity:Refer to MA-11, "RECOMMENDED FLU-
IDS AND LUBRICANTS" .
Oil capacity:
Approx. 2.9 (3-1/8 US qt, 2-1/2 lmp qt)
Filler plug and drain plug:
: 34.5 N·m (3.5 kg-m, 25 ft-lb)
PCIB0268E
CHASSIS AND BODY MAINTENANCE
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Checking Differential Gear OilNLS0000P
Check for oil leakage.
Changing Differential Gear OilNLS0000Q
1. Drain oil from drain plug and refill with new gear oil.
2. Check oil level.
CAUTION:
Gaskets are not reusable. Never reuse them.
Balancing Wheels (Bonding Weight Type)NLS0000R
REMOVAL
1. Remove inner and outer balance weights from the road wheel.
CAUTION:
Be careful not to scratch the road wheel during removal.
2. Using releasing agent, remove double-faced adhesive tape from the road wheel.
CAUTION:
Be careful not to scratch the road wheel during removal.
After removing double-faced adhesive tape, wipe clean traces of releasing agent from the road
wheel.
WHEEL BALANCE ADJUSTMENT
If a tire balance machine has adhesion balance weight mode settings and drive-in weight mode setting,
select and adjust a drive-in weight mode suitable for road wheels.
1. Set road wheel on tire balance machine using the center hole as a guide. Start the tire balance machine.
2. When inner and outer unbalance values are shown on the tire balance machine indicator, multiply outer
unbalance value by 5/3 to determine balance weight that should be used. Select the outer balance weight
with a value closest to the calculated value above and install it to the designated outer position of, or at the
designated angle in relation to the road wheel.Level gauge bolt:
: 5.1 N·m (0.52 kg-m, 45 in-lb)
SMA012C
Oil grade and Viscosity:
Refer to MA-11, "
RECOMMENDED FLUIDS
AND LUBRICANTS" .
Capacity:
R200, R200V
1.4 (3 US pt, 2 - 1/2 lmp pt)
Drain plug:
: 34.5 N·m (3.5 kg-m, 25 ft-lb)
Filler plug:
: 34.5 N·m (3.5 kg-m, 25 ft-lb)
SDIA1151E
CHASSIS AND BODY MAINTENANCE
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Checking Power Steering Fluid and LinesNLS0000Y
Check fluid level in reservoir tank with engine off.
Use “HOT” range at fluid temperatures of 50 to 80°C (122 to 176°F)
or “COLD” range at fluid temperatures of 0 to 30°C (32 to 86°F).
CAUTION:
Do not overfill.
Recommended fluid is Genuine NISSAN PSF or equivalent.
Refer to MA-11, "
RECOMMENDED FLUIDS AND LUBRI-
CANTS"
Check lines for improper attachment, leaks, cracks, dam-
age, loose connections, chafing and deterioration.
Check rack boots for accumulation of power steering fluid.
Axle and Suspension PartsNLS0000Z
Check front and rear axle and suspension parts for excessive play,
cracks, wear or other damage.
Shake each wheel to check for excessive play.
Check wheel bearings for smooth operation.
Check axle and suspension nuts and bolts for looseness.
Check strut (shock absorber) for oil leakage or other damage.
Check suspension ball joint for grease leakage and ball joint
dust cover for cracks or other damage.
SST850C
SST851C
SMA525A
SFA392B
CHASSIS AND BODY MAINTENANCE
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Checking Seat Belt, Buckles, Retractors, Anchors and AdjustersNLS0005L
CAUTION:
After any collision, inspect all seat belt assemblies, including retractors and other attached hard-
wares (I.e. anchor bolt, guide rail set). Nissan recommends to replace all seat belt assemblies in
use during a collision, unless not damaged and properly operating after minor collision.
Also inspect seat belt assemblies not in use during a collision, and replace if damaged or improp-
erly operating.
Seat belt pre-tensioner should be replaced even if the seat belts are not in use during a frontal col-
lision where the driver and passenger air bags are deployed.
If any component of seat belt assembly is questionable, do not repair.
Replace as seat belt assembly.
If webbing is cut, frayed, or damaged, replace belt assembly.
Never oil tongue and buckle.
Use a genuine NISSAN seat belt assembly.
For details, refer to Refer to Service Manual in SB section.
Check anchors for loose mounting
Check belts for damage
Check retractor for smooth operation
Check function of buckles and tongues when buckled and released
PIIB7159E