FRONT SUSPENSION ASSEMBLY
FSU-9
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FSU
Revision: 2006 November2007 350Z
Removal and InstallationNES00008
REMOVAL
1. Remove tires from vehicle with power tool.
2. Remove brake caliper with power tool. Hang it in a place where it will not interfere with work. Refer to BR-
26, "FRONT DISC BRAKE" .
3. Remove undercover with power tool.
4. Remove fixing bolts and nuts, then remove front cross bar from vehicle with power tool.
5. Remove steering hydraulic piping bracket from front suspension member. Refer to PS-33, "
HYDRAULIC
LINE" .
6. Remove steering gear and front suspension member attachment bolts and hang steering gear on vehicle.
Refer to PS-17, "
POWER STEERING GEAR AND LINKAGE" .
7. Set jack under engine.
CAUTION:
When setting jack to engine, use a wooden block or an equivalent for the setting.
8. Remove fixing bolt and nut between shock absorber and transverse link with power tool.
9. Remove cotter pin of upper link ball joint, then loosen mounting nut.
10. Use a ball joint remover (suitable tool) to remove upper link from steering knuckle. Be careful not to dam-
age ball joint boot.
CAUTION:
Tighten temporarily mounting nut to prevent damage to threads and to prevent ball joint remover
(suitable tool) from coming off.
11. Remove fixing nut and washer located at the bottom of stabilizer connecting rod, and then remove stabi-
lizer connecting rod from transverse link with power tool.
12. Remove fixing nuts between engine mounting insulator and front suspension member. Refer to EM-101,
"ENGINE ASSEMBLY" .
13. Remove fixing nuts between front suspension member and body with power tool.
14. Remove front suspension assembly form vehicle.
INSTALLATION
Refer to FSU-8, "Components" for tightening torque. Install in the reverse order of removal.
NOTE:
Refer to component parts location and do not reuse non-reusable parts.
Perform final tightening of shock absorber lower side (rubber bushing) under unladen condition with tires
on ground. Check wheel alignment. Refer to FSU-21, "
SERVICE DATA AND SPECIFICATIONS (SDS)" .
1. Mounting insulator 2. Bound bumper 3. Spring upper seat
4. Coil spring 5. Shock absorber 6. Stopper rubber
7. Upper link 8. Cotter pin 9. Front axle
10. Steering stopper bracket 11. Compression rod 12. Washer
13. Transverse link 14. Stabilizer connecting rod 15. Tower bar
16. Front suspension member 17. Stabilizer bar 18. Stabilizer clamp bracket
19. Stabilizer bushing 20. Stabilizer clamp 21. Front cross bar
Refer to GI-11, "
Components" ,for the symbols in the figure.
TRANSVERSE LINK
FSU-13
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Revision: 2006 November2007 350Z
TRANSVERSE LINKPFP:54500
Removal and InstallationNES0000B
REMOVAL
1. Remove tires from vehicle with power tool.
2. Remove undercover with power tool.
3. Remove mounting nut and washer on lower portion of stabilizer connecting rod with power tool.
4. Remove mounting nut between transverse link and shock absorber on lower position.
5. Remove mounting nut between transverse link and front suspension member with power tool.
6. Remove transverse link from steering knuckle. Refer to FAX-4, "
FRONT WHEEL HUB AND KNUCKLE" .
7. Remove transverse link from vehicle.
INSPECTION AFTER REMOVAL
Visual Inspection
Check transverse link and bushing for deformation, cracks, or damage. If any non-standard condition is found,
replace it.
INSTALLATION
Refer to FSU-8, "Components" for tightening torque. Install in the reverse order of removal.
NOTE:
Refer to component parts location and do not reuse non-reusable parts.
Perform final tightening of front suspension member installation position and shock absorber lower side
(rubber bushing) under unladen condition with tires on ground. Check wheel alignment. Refer to FSU-21,
"SERVICE DATA AND SPECIFICATIONS (SDS)" .
FSU-14
UPPER LINK
Revision: 2006 November2007 350Z
UPPER LINKPFP:54524
Removal and InstallationNES0000C
REMOVAL
1. Remove tires from vehicle with power tool.
2. Remove undercover with power tool.
3. Remove shock absorber. Refer to FSU-10, "
COIL SPRING AND SHOCK ABSORBER" .
4. Remove cotter pin of upper link ball joint, then loosen mounting nut.
5. Use a ball joint remover (suitable tool) to remove upper link from steering knuckle. Be careful not to dam-
age ball joint boot.
CAUTION:
Tighten temporarily mounting nut to prevent damage to threads and to prevent ball joint remover
(suitable tool) from coming off.
6. Remove bolts holding upper link to body with power tool.
7. Remove upper link from vehicle.
INSPECTION AFTER REMOVAL
Visual Inspection
Check upper link and bushing for deformation, cracks, or damage. If any non-standard condition is found,
replace it.
Check boot of ball joint for cracks, or other damage, and also for grease leakage. If any non-standard con-
dition is found, replace it.
Ball Joint Inspection
Manually move ball stud to confirm it moves smoothly with no binding.
Swing Torque Inspection
NOTE:
Before measurement, move ball joint at least ten times by hand to check for smooth movement.
Hook spring balance at ball stud. Confirm spring balance mea-
surement value is within the specifications when ball stud begins
moving.
If it is outside the specified range, replace upper link assembly.
Rotating Torque Inspection
Attach mounting nut to ball stud. Check that rotating torque is
within specifications with a preload gauge.
If it is outside the specified range, replace upper link assembly.Swing torque:
Less than 2.0 N·m (0.20 kg-m, 18 in-lb)
Measured value of spring balance:
Less than 34.8 N (3.5 kg, 7.8 lb)
SEIA0523E
Tool number A: ST3127S000 (J−25765−A)
Rotating torque:
Less than 2.0 N·m (0.20 kg-m, 18 in-lb)
PDIA1258E
FSU-16
COMPRESSION ROD
Revision: 2006 November2007 350Z
COMPRESSION RODPFP:54468
Removal and InstallationNES0000D
REMOVAL
1. Remove tires from vehicle with power tool.
2. Remove undercover with power tool.
3. Remove front cross bar from vehicle with power tool.
4. Remove cotter pin of compression rod ball joint, and loosen nut.
5. Use a ball joint remover (suitable tool) to remove compression rod from steering knuckle. Be careful not to
damage ball joint boot.
CAUTION:
Tighten temporarily mounting nut to prevent damage to threads and to prevent ball joint remover
(suitable tool) from coming off.
6. Remove compression rod from vehicle.
INSPECTION AFTER REMOVAL
Visual Inspection
Check compression rod and bushing for deformation, cracks, or damage. If any non-standard condition is
found, replace it.
Check boot of ball joint for cracks, or other damage, and also for grease leakage. If any non-standard con-
dition is found, replace it.
Ball Joint Inspection
Manually move ball stud to confirm it moves smoothly with no binding.
Swing Torque Inspection
NOTE:
Before measurement, move ball joint at least ten times by hand to check for smooth movement.
Hook spring balance at ball stud. Confirm spring balance mea-
surement value is within the specifications when ball stud begins
moving.
If it is outside the specified range, replace compression rod
assembly.
Rotating Torque Inspection
Attach mounting nut to ball stud. Check that rotating torque is
within the specifications with a preload gauge.
If it is outside the specified range, replace compression rod
assembly.Swing torque:
0.147 - 2.45 N·m (0.02 - 0.24 kg-m, 2 - 21 in-lb)
Measured value of spring balance:
2.37 - 39.5 N (0.24 - 4.03 kg, 0.53 - 8.88 lb)
SEIA0523E
Tool number A: ST3127S000 (J−25765−A)
Rotating torque:
0.147 - 2.45 N·m (0.02 - 0.24 kg-m, 2 - 21 in-lb)
PDIA1258E
FRONT SUSPENSION MEMBER
FSU-19
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Revision: 2006 November2007 350Z
FRONT SUSPENSION MEMBERPFP:54401
Removal and InstallationNES0000F
REMOVAL
1. Remove tires from vehicle with power tool.
2. Remove undercover with power tool.
3. Remove fixing bolts and nuts, then remove front cross bar from vehicle with power tool.
4. Remove steering hydraulic piping bracket from front suspension member. Refer to PS-33, "
HYDRAULIC
LINE" .
5. Remove steering gear and front suspension member attachment bolts and hang steering gear on vehicle.
Refer to PS-17, "
POWER STEERING GEAR AND LINKAGE" .
6. Remove transverse link from front suspension member with power tool. Refer to FSU-13, "
TRANSVERSE
LINK" .
7. Set jack under engine.
CAUTION:
When setting jack to engine, use a wooden block or an equivalent for the setting.
8. Remove fixing nuts between engine mounting insulator and front suspension member. Refer to EM-101,
"ENGINE ASSEMBLY" .
9. Remove fixing nuts between front suspension member and body with power tool.
10. Remove front suspension member from vehicle.
INSPECTION AFTER REMOVAL
Check front suspension member for deformation, cracks, or any other damage. Replace if necessary.
INSTALLATION
Refer to FSU-8, "Components" for tightening torque. Install in the reverse order of removal.
Perform final tightening of installation position between front suspension member and transverse link (rub-
ber bushing) under unladen condition with tires on level ground. Check wheel alignment. Refer to FSU-21,
"SERVICE DATA AND SPECIFICATIONS (SDS)" .