2007 NISSAN 350Z cooling

ATC-118
HEATER CORE
Revision: 2006 November2007 350Z
HEATER COREPFP:27140
Removal and InstallationNJS0001S
REMOVAL
1. Remove heater & cooling unit assembly. Refer to AT C - 11 2 , "HEATER & COOLING UNIT ASSEMBLY" .
2. Remove foot duct (left). Refer to ATC-122, "
Removal of Foot Ducts" .
3. Remove mounting screws, and then remove heater pipe cover.
4. Remove heater pipe bracket and heater pipe grommet.
5. Slide heater core to leftward.
INSTALLATION
Installation is basically the reverse order of removal.
RJIA2142E

ATC-122
DUCTS AND GRILLES
Revision: 2006 November2007 350Z
Removal of Foot Ducts
1. Remove heater & cooling unit assembly. Refer to AT C - 11 2 , "HEATER & COOLING UNIT ASSEMBLY" .
2. Remove evaporator cover, and then remove foot duct (right).
3. Remove aspirator and heater pipe cover.
4. Remove mounting clips, and then remove foot duct (left).
INSTALLATION
Installation is basically the reverse order of removal.
RJIA1429E

REFRIGERANT LINES
ATC-135
C
D
E
F
G
H
I
K
L
MA
B
AT C
Revision: 2006 November2007 350Z
Removal and Installation of Refrigerant Pressure SensorNJS00024
REMOVAL
1. Remove liquid tank. Refer to ATC-132, "Removal and Installation of Liquid Tank" .
2. Using a vise, secure liquid tank, and then remove refrigerant
pressure sensor.
CAUTION:
When working, be careful not to damage condenser.
INSTALLATION
Installation is basically the reverse order of removal.
CAUTION:

Apply compressor oil to the O-ring of the refrigerant pressure sensor when installing it.

When recharging refrigerant, check for leaks.
Removal and Installation of EvaporatorNJS00025
REMOVAL
1. Remove low-pressure pipe 1 and high-pressure pipe 2. Refer to ATC-131, "Removal and Installation of
Low-pressure Pipe 1 and High-pressure Pipe 2" .
CAUTION:
Cap or wrap the joint of evaporator, low-pressure pipe 1, 2 and high-pressure pipe 1, 2 with suit-
able material such as vinyl tape to avoid the entry of air.
2. Slide evaporator, and then remove it from heater & cooling unit
assembly.
3. Remove intake sensor from evaporator, and then remove evap-
orator.
INSTALLATION
Installation is basically the reverse order of removal.
CAUTION:

Replace O-rings of low-pressure pipe 1, 2 and high-pressure pipe 1, 2 with new ones, and then
apply compressor oil to it when installing it.

Female-side piping connection is thin and easy to deform. Slowly insert the male-side piping
straight in axial direction.

Insert piping securely until a click is heard.

After piping connection is completed, pull male-side piping by hand to make sure that connection
does not come loose.

O-rings are different from low-pressure pipe 1 (high-pressure pipe 1) and low-pressure pipe 2
(high-pressure pipe 2).

Mark the mounting position of intake sensor bracket prior to removal so that the reinstalled sen-
sor can be located in the same position.

When recharging refrigerant, check for leaks.
RJIA2148E
RJIA1406E

ATC-140
REFRIGERANT LINES
Revision: 2006 November2007 350Z
CHECKING PROCEDURE
To prevent inaccurate or false readings, make sure there is no refrigerant vapor, shop chemicals, or cigarette
smoke in the vicinity of the vehicle. Perform the leak test in calm area (low air/wind movement) so that the
leaking refrigerant is not dispersed.
1. Stop the engine.
2. Connect a suitable A/C manifold gauge set (SST:J-39183) to the A/C service valves.
3. Check if the A/C refrigerant pressure is at least 345 kPa (3.52 kg/cm
2 , 50 psi) above 16°C (61°F). If less
than specification, recover/evacuate and recharge the system with the specified amount of refrigerant.
NOTE:
At temperatures below 16°C (61°F), leaks may not be detected since the system may not reach 345 kPa
(3.52 kg/cm
2 , 50 psi).
4. Perform the leak test from the high-pressure side (compressor discharge a to evaporator inlet g) to the
low-pressure side (evaporator drain hose h to shaft seal l). Refer to ATC-125, "
Components" . Perform a
leak check for the following areas carefully. Clean the component to be checked and move the leak
detected probe completely around the connection/component.
Compressor
Check the fitting of high- and low-pressure flexible hoses, relief valve and shaft seal.
Condenser
Check the fitting of high-pressure flexible hose and pipe.
Liquid tank
Check the fitting of refrigerant connection.
Service valves
Check all around the service valves. Ensure service valve caps are secured on the service valves (to pre-
vent leaks).
NOTE:
After removing A/C manifold gauge set from service valves, wipe any residue from valves to prevent any
false readings by leak detector.
Cooling unit (Evaporator)
With engine OFF, turn blower fan on “High” for at least 15 seconds to dissipate any refrigerant trace in the
cooling unit. Wait a minimum of 10 minutes accumulation time (refer to the manufacturer’s recommended
procedure for actual wait time) before inserting the leak detector probe into the drain hose.
Keep the probe inserted for at least 10 seconds. Use caution not to contaminate the probe tip with water
or dirt that may be in the drain hose.
5. If a leak detector detects a leak, verify at least once by blowing compressed air into area of suspected
leak, then repeat check as outlined above.
6. Do not stop when one leak is found. Continue to check for additional leaks at all system components.
If no leaks are found, perform steps 7 - 10.
7. Start the engine.
8. Set the A/C control as follows;
a. A/C switch: ON
b. MODE door position: VENT (Ventilation)
c. Intake door position: Recirculation
d. Temperature setting: Max. cold
e. Fan speed: High
9. Run engine at 1,500 rpm for at least 2 minutes.
10. Stop the engine and perform leak check again following steps 4
through 6 above.
Refrigerant leaks should be checked immediately after stopping
the engine. Begin with the leak detector at the compressor. The
pressure on the high-pressure side will gradually drop after
refrigerant circulation stops and pressure on the low-pressure
side will gradually rise, as shown in the graph. Some leaks are
more easily detected when pressure is high.
SHA839E