2007 MITSUBISHI LANCER EVOLUTION trunk

42-1
BODY
CONTENTS
HOOD2 .................................
ON-VEHICLE SERVICE 2..................
Adjustment of Clearance around Hood 2......
Adjustment of Alignment of Hood Stepped
Portion and Hood Striker 2..................
Adjustment of Hood Height 2.................
HOOD 3..................................
FENDER4 ..............................
SPECIAL TOOL 4.........................
FENDER 5................................
FUEL FILLER DOOR7 .................
STRUT TOWER BAR AND REAR END
CROSS BAR8 ...........................
WINDOW GLASS9 .....................
ADHESIVE 9..............................
SPECIAL TOOLS 9........................
WINDOW REPAIR 9.......................
WINDSHIELD 11...........................
REAR WINDOW GLASS 16................
DOORS19 ..............................
SERVICE SPECIFICATIONS 19.............ADHESIVES 19............................
SPECIAL TOOLS 19.......................
TROUBLESHOOTING 20...................
ON-VEHICLE SERVICE 20.................
Door Adjustment 20.........................
Door Window Glass Adjustment 21...........
Adjustment and Replacement during Power
Window Malfunction 22......................
Power Window Safety Mechanism Check 22..
Power Window Timer Function Check 22......
Door Outside Handle Looseness Check 23....
Power Window Operation Current Check 23...
Circuit Breaker Check 23....................
Power Window Check 23....................
Door Inside Handle Looseness Check and
Adjustment 24...............................
DOOR ASSEMBLY 25......................
DOOR TRIM AND
WATERPROOF FILM 27....................
DOOR GLASS AND REGULATOR 32.......
DOOR HANDLE AND LATCH 35...........
WINDOW GLASS RUNCHANNEL AND
DOOR OPENING WEATHERSTRIP 38.......
TRUNK LID41 ..........................

BODY -Trunk lid42-41
TRUNK LID
REMOVAL AND INSTALLATION
2
34 56
7 89 10
111
12A
A
B
B5 5
99
14Measure of
length mm
15
4 9
12
8.9±1.9 N·m
Section A - A
Section B - B
Trunk lid weatherstrip removal
steps
DRear end trim (Refer to
GROUP 52A.)
"BA1. Trunk lid weatherstrip
Trunk lid release cable and trunk
lid release handle removal steps
DTrunk rear side trim (Left side)
(Refer to GROUP 52A.)
DRear seat (Refer to GROUP 52A.)
DCenter pillar lower trim (Refer to
GROUP 52A.)
DCowl side trim
DAccelerator pedal stopper
2. Trunk lid release handle
3. Trunk lid release cable
Trunk lid striker removal steps
DRear end trim (Refer to
GROUP 52A.)4. Trunk lid striker
Trunk lid panel removal steps
5. Trunk lid bumper
6. Trunk lid lock cylinder
7. Trunk lid latch assembly
8. Trunk lid hinge mounting bolt
9. Trunk lid panel assembly
Trunk lid latch assembly removal
7. Trunk lid latch assembly
Trunk lid hinge removal steps
DRear shelf trim
DRear seat (Refer to GROUP 52A.)
9. Trunk lid panel assembly
AA""AA10. Trunk lid torsion bar (Right side)
AA""AA11. Trunk lid torsion bar (Left side)
12. Trunk lid hinge

BODY -Trunk lid42-42
Grease application area
67
2
REMOVAL SERVICE POINT
AA"TRUNK LID TORSION BAR REMOVAL
Insert the tire lever into the torsion bar, and then pull upward
the tire lever to remove the torsion bar as shown in the
illustration.
NOTE
As the left and right trunk lid torsion bars are crossed at
the center, first remove the front trunk lid torsion bar at
the center.
INSTALLATION SERVICE POINTS
"AATRUNK LID TORSION BAR INSTALLATION
Install the trunk lid torsion bar by the following procedure.
1. Ensure that there is the identification color at the center
of the trunk lid torsion bar.
Trunk lid torsion barIdentification color
Left side-
Right sideRed
Caution
As the trunk lid torsion bar (Right side) is painted
with differentiation color in the middle to differentiate
between RH and LH, be careful when installing.
2. Install the trunk lid torsion bar (Left side) as follows.
(1) For terminal A, insert the trunk lid hinge (Left side)
into the fixed hole B
(2) For terminal C, touch the trunk lid hinge (Right side)
against portion E.
(3) For terminal D, insert the trunk lid hinge (Right side)
into portion F until portion G while twisting with the
tool such as a tire lever, etc.
(4) For terminal C, set the trunk lid hinge (Right side)
at portion H while twisting with the tool such as a
tire lever etc.
3. Install the trunk lid torsion bar (Right side) in the same
way as above.
Trunk lid torsion bar
Tire lever
Tire lever
D
Trunk lid torsion
bar
H
Identification
color
Trunk lid torsion bar
(Right side)
Trunk lid torsion bar
(Left side) Trunk lid hinge (Left side)
A
BC
D
Trunk lid hinge
(Right side)
C
F
G
E
Trunk lid torsion bar (Left side)

BODY -Trunk Lid42-43
"BATRUNK LID WEATHERSTRIP INSTALLATION
aligning the trunk lid weatherstrip marking section at the body
center to install.
INSPECTION
TRUNK LID LATCH SWITCH CONTINUITY CHECK
Switch positionTerminal No.p
1Earth
Latch open
Latch closed
Marking
section
Joint
section
Trunk lid latch
assembly

EXTERIOR -Rear Spoiler51-12
REAR SPOILER
ADHESIVE
ApplicationBrand
Rear spoilerDouble-sided tape [15 mm width 1.2 mm thickness, 30 mm width 1.2 mm
thickness]
REAR SPOILER
REMOVAL AND INSTALLATION
1
12
3
2
5.2±0.2 N·m
5.2±0.2 N·m5.2±0.2 N·m
5.2±0.2 N·m
A A
B
B
Steel plate hook
2
Claw
2
3
3 3
Double-sided tape:
Generic products: A : 15mm width, 1.2mm thickness,
B : 30mm width, 1.2mm thickness Section A – A
Section B – BA
B
Removal steps
DTrunk lid bumper
(Refer to Group 42.)
1. Gasket
2. Cap
A
A""
AA3. Rear spoilerNOTE:
The removal and installation service points are the
same as SIDE AIR DAM , MOLDING AND GARNISH.
(Refer to P.51-10)

EXTERIOR -Windshield Wiper and Washer51-15
5.0±1.0 NSm
4
1 3
2
NOTE: Refer to P.51-19 for more information regarding removal and installation of rear washer nozzle.
5
Washer hose removal steps
DSplash shild (Refer to
GROUP 42 – Fender.)
DCowl side trim, front scuff plate, center
pillar trim, lower, rear scuff plate (Refer
to GROUP 52A – Trim.)
DRear seat (Refer to GROUP
52A – Seat.)
1. Washer hose
Windshield washer nozzle removal
steps
DConnection of washer hose
2. Windshield washer nozzleWasher tank and windshield washer
motor assembly removal steps
DRear end trim, trunk side trim (Refer
to GROUP 52A – Trim.)
DConnection of front washer hose
3. Washer tank assembly
4. Washer tank bracket
5. Washer motor
NOTE: Refer to GROUP 54A– Column Switch for
removal and installation of wiper washer switch.

EXTERIOR -Marks51-21
(2) Three - diamond mark, (3) Evolution - VII mark
Press line 73 mm
23 mm
73 mm
134 mm
204 mm
247 mm 8.5 mmPress line
Press line
View A
AB
Vehicle centerline
Press line Press line
Three - diamond
mark 73 mmC C
Section C - C
Vehicle centerline
14 mm
225 mm58 mm
97 mm
151 mm8.5 mm
3.5 mm
Press line
View BVehicle centerline
(4) Lancer mark
20±1mm 30±1mm
Trunk lid terminal

INTERIOR -Trims52A-15
TRIMS
REMOVAL AND INSTALLATION
NOTE
Refer to GROUP42 for more information regarding door trim.
8
44±10 N•m
11
1 2649510
1312
3
7
15
16
14
Removal steps
1. Front scuff plate
2. Cowl side trim
3. Rear scuff plate
4. Front door opening trim
5. Rear door opening trim
AA"6. Front pillar trim
7. Center pillar trim, lower
8. Front seat belt connection9. Center pillar trim, upper
10. Rear pillar trim
11. Rear shelf trim
12. Speaker garnish
13. Retractor trim
14. Partition board
15. Rear end trim
16. Trunk side trim