2007 MERCEDES-BENZ R320CDI fuel cap

Contents
Flat tire .............................................. 497
Preparing the vehicle.................... 497
Mounting the spare wheel ............ 498
Bleeding the fuel system
(diesel engine only) ............................ 505
Battery ............................................... 506
Disconnecting, removing,
reinstalling and reconnecting
the battery.................................... 508
Charging the battery .................... 513
Jump starting ..................................... 514
Towing the vehicle ............................. 517
Installing towing eye bolt.............. 518
Stranded vehicle .......................... 519
Fuses ................................................. 520
Fuse box in engine
compartment................................ 521
Fuse box in cargo compartment ... 521
Fuse box in passenger
compartment................................ 522
Emergency engine shut-down ...... 522
Technical data................................. 523
Parts service ...................................... 524
Warranty coverage............................. 525
Loss of Service and Warranty
Information Booklet ..................... 525
Identification labels ........................... 526
Layout of poly-V-belt drive ................. 528
R 320 CDI .................................... 528
R 350 ........................................... 528
R 500 ........................................... 528
R 63 AMG..................................... 529
Engine................................................ 530
Rims and tires.................................... 532
Same size tires ............................. 533
Spare wheel (collapsible tire) ....... 534
Electrical system ............................... 535
Main Dimensions ............................... 536
Weights.............................................. 537Fuels, coolants, lubricants, etc. ......... 538
Capacities .................................... 538
Engine oils ................................... 540
Engine oil additives ...................... 540
Air conditioning refrigerant .......... 540
Brake fluid.................................... 541
Premium unleaded gasoline
(gasoline engine) .......................... 541
Gasoline additives
(gasoline engine) .......................... 542
Fuel requirements ........................ 542
Coolants ...................................... 543
Windshield washer and
headlamp cleaning* system......... 546
Index................................................. 547

361 Operation
At the gas station
Open the fuel filler flap completely.
Turn the fuel cap to the counterclock-
wise and hold on to it until possible
pressure is released.
Take off the fuel cap.
To prevent fuel vapors from escaping
into open air, fully insert filler nozzle
unit.
Only fill your tank until the filler nozzle
unit cuts out – do not top up or overfill.
Replace the fuel cap by turning it clock-
wise until it audibly engages.
Close the fuel filler flap.
You should hear the latch close shut.
!The fuel filler cap is tethered to the fuel filler
neck. Do not drop the cap. It could damage the
vehicle paint finish.
Warning!G
Overfilling of the fuel tank may create pres-
sure in the system which could cause a gas
discharge. This could cause the gas to spray
back out when removing the fuel pump
nozzle, which could cause personal injury.
iLeaving the engine running and the fuel cap
open can cause the yellow fuel tank reserve
warning lamp to flash and the? malfunction
indicator lamp (USA only) or the± malfunc-
tion indicator lamp (Canada only) comes on.
For more information, see “Practical hints”
(
page 424).
iGasoline engine:
Only use premium unleaded gasoline with a min-
imum Posted Octane Rating of 91 (average of
96 RON/86 MON). Information on gasoline
quality can normally be found on the fuel pump.
For more information on gasoline, see see “Pre-
mium unleaded gasoline (gasoline engine)”
(
page 541), see “Fuel requirements”
(
page 542), and the Factory Approved Service
Products pamphlet.
iDiesel engine:
Only use commercially available vehicular diesel
fuels No. 2 or No. 1 (ASTM D975 No. 2-D or
No. 1-D). Information on diesel quality can
normally be found on the fuel pump.
The sulfur content in diesel fuel should not
exceed 50 parts per million (ppm). When using
diesel fuel with a sulfur content of above
300 ppm, the engine oil interval should be
shortened.
For more information on diesel fuels, refer to the
Factory Approved Service Products pamphlet or
contact an authorized Mercedes-Benz Light
Truck Center.
!Diesel engine:
The engine is more susceptible to wear and
damage if you use

marine diesel fuel

heating oil

additives
The use of such non-approved fuels and/or
special additives is not covered by the
Mercedes-Benz Limited Warranty.

376 Operation
Tires and wheels
Loading the vehicle
Two labels on your vehicle show how much
weight it may properly carry.

The Tire and Loading Information
placard can be found on the driver’s
door B-pillar. This placard tells you im-
portant information about the number
of people that can be in the vehicle and
the total weight that can be carried in
the vehicle. It also contains information
on the proper size and recommended
tire inflation pressures for the original
equipment tires on your vehicle.

The certification label, also found on
the driver’s door B-pillar tells you about
the gross weight capacity of your vehi-
cle, called the Gross Vehicle Weight
Rating (GVWR). The GVWR includes the
weight of the vehicle, all occupants,
fuel and cargo. The certification label
also tells you about the front and rear
axle weight capacity, called the Gross
Axle Weight Rating (GAWR). The GAWR
is the total allowable weight that can be
carried by a single axle (front or rear).
Never exceed the GVWR or GAWR for
either the front axle or rear axle.
1Driver’s door B-pillar
Following is a discussion on how to work
with the information contained on the
placard with regards to loading your
vehicle.iSpare wheels may be mounted against the
direction of rotation (spinning) even with a
unidirectional tire for temporary use only until
the regular drive wheel has been repaired or
replaced. Always observe and follow applicable
temporary use restrictions and speed limitations
indicated on the spare wheel.

383 Operation
Tires and wheels
Checking tire inflation pressure
manually
Follow the steps below to achieve correct
tire inflation pressure:
Remove the cap from the valve on one
tire.
Firmly press a tire gauge onto the
valve.
Read tire inflation pressure on tire
gauge and check against the recom-
mended tire inflation pressure on the
placard on the driver’s door B-pillar
(
page 376) or, if available, the inside
of the fuel filler flap. If necessary, add
air to achieve the recommended tire in-
flation pressure.
Install the valve cap.
Repeat this procedure for each tire.Run Flat Indicator (Canada only)
While the vehicle is being driven, the Run
Flat Indicator monitors the set tire inflation
pressures by evaluating each wheel’s rota-
tional speed. This allows the system to de-
tect a significant loss of pressure in a tire.
If a wheel’s rotational speed changes due
to falling tire inflation pressure, you will
see a corresponding warning message in
the multifunction display.
The Run Flat Indicator may function in a re-
stricted manner or with a delay

if snow chains are mounted to the
vehicle

in presence of ice and snow

if you are driving on a loose surface
(e.g. sand or gravel)

if you are driving in a very sporty
manner (involving rapid acceleration or
high speeds in curves)
iIf you have overfilled the tire, release tire in-
flation pressure by pushing the metal stem of the
valve with e.g. a tip of a pen. Then recheck the
tire inflation pressure with the tire gauge.
Warning!G
When the multifunction display shows the
message
Tire pressure Check tires,
one or more of your tires is significantly un-
derinflated. You should stop and check your
tires as soon as possible, and inflate them to
the proper tire inflation pressure as indicat-
ed on the vehicle’s tire information placard.
Driving on a significantly underinflated tire
causes the tire to overheat and can lead to
tire failure. Underinflation also reduces fuel
efficiency and tire tread life, and may affect
the vehicle’s handling and stopping ability.
Each tire, including the spare, should be
checked monthly when cold and set to the
recommended tire inflation pressure as
specified on the Tire And Loading Informa-
tion placard (
page 377) or on the tire in-
flation pressure label (
page 382).

401 Operation
Tires and wheels
Tire and loading terminology
Accessory weight
The combined weight (in excess of those
standard items which may be replaced) of
automatic transmission, power steering,
power brakes, power windows, power
seats, radio, and heater, to the extent that
these items are available as
factory-installed equipment (whether
installed or not).
Air pressure
The amount of air inside the tire pressing
outward on each square inch of the tire.
Air pressure is expressed in pounds per
square inch (psi), or kilopascal (kPa) or
bars.
Aspect ratio
Dimensional relationship between tire
section height and section width
expressed in percentage.Bar
Another metric unit for air pressure. There
are 14.5038 pounds per square inch (psi)
to 1 bar; there are 100 kilopascals (kPa)
to 1 bar.
Bead
The tire bead contains steel wires wrapped
by steel cords that hold the tire onto the
rim.
Cold tire inflation pressure
Tire inflation pressure when your vehicle
has been sitting for at least 3 hours or
driven no more than 1 mile (1.6 km).
Curb weight
The weight of a motor vehicle with stan-
dard equipment including the maximum
capacity of fuel, oil, and coolant, and, if so
equipped, air conditioning and additional
optional equipment, but without passen-
gers and cargo.DOT (Department of Transportation)
A tire branding symbol which denotes the
tire meets requirements of the
U.S. Department of Transportation.
GAWR (G
ross Axle Weight Rating)
The GAWR is the maximum permissible
axle weight. The gross vehicle weight on
each axle must never exceed the GAWR for
the front and rear axle indicated on the
certification label located on the driver’s
door B-pillar.
GTW (G
ross Trailer Weight)
The GTW is the weight of the trailer plus
the weight of all cargo, equipment, luggage
etc. loaded on the trailer.

424 Practical hints
What to do if …
ProblemPossible cause/conse-
quenceSuggested solution
?(USA only)
±(Canada only)
The yellow engine malfunction
indicator lamp comes on while
driving.A loss of pressure has been
detected in the fuel system.
The fuel cap may not be closed
properly or the fuel system
may be leaky.Check the fuel cap (page 360).
If it is not closed properly:
Close the fuel cap.
If it is closed properly:
Have the fuel system checked by an
authorized Mercedes-Benz Light Truck
Center.
Your fuel tank is empty.After refueling start, turn off and
restart the engine three or four times in
succession.
The limp-home mode is canceled. You do
not need to have your vehicle checked.

460 Practical hints
What to do if …
Display symbolDisplay messagePossible cause/consequencePossible solution
c You are driving with one or more
doors open.Stop the vehicle in a safe location or as
soon as it is safe to do so.
Close the doors.
A Gas cap is openA loss of pressure has been
detected in the fuel system. The
fuel cap may not be closed
properly or the fuel system may
be leaky.Check the fuel cap (page 360).
If it is not closed properly:
Close the fuel cap.
If it is closed properly:
Have the fuel system checked by an
authorized Mercedes-Benz Light Truck
Center.
aYou are driving with the hood or
the tailgate open.Carefully bring the vehicle to a halt as
soon as it is safe to do so in a safe
location.
Close the hood (page 364) or the
tailgate (
page 125).
You are trying to lock the vehicle
with the KEYLESS-GO* function
with a door or the tailgate open.Close all doors and/or the tailgate
(
page 125).

538 Technical data
Fuels, coolants, lubricants, etc.
Capacities
Vehicle components and their respective
lubricants must match. Therefore use only
products tested and approved by
Mercedes Benz.
Please refer to the Factory Approved
Service Products pamphlet, or inquire at
your Mercedes-Benz Light Truck Center.
Warning!G
Comply with all valid regulations with re-
spect to handling, storing and disposing of
service fluids. Otherwise you could endan-
ger persons or the environment.
Keep service fluids out of the reach of chil-
dren.
If a service fluid is swallowed, contact a phy-
sician immediately.
ModelCapacityFuels, coolants, lubricants, etc.
Engine with oil filterR320CDI
R350
R500
R63AMG9.5 US qt (9.0 l)
8.5 US qt (8.0 l)
9.0 US qt (8.5 l)
10.1 US qt (9.6 l)Approved engine oils
Automatic transmission9.5 US qt (9.0 l)MB Automatic Transmission Fluid
Transfer case0.53 US qt (0.5 l)MB Automatic Transmission Fluid
Rear axle1.2 US qt (1.1 l)Hypoid gear oil
Front axle1.2 US qt (1.1 l)Hypoid gear oil