Contents
Oxidation catalyst
(diesel engine).............................. 349
Emission control .......................... 350
Coolant temperature .................... 350
At the gas station .............................. 352
Refueling ...................................... 352
Check regularly and
before a long trip.......................... 354
Engine compartment ......................... 356
Hood ............................................ 356
Engine oil ..................................... 358
Transmission fluid level ................ 362
Coolant level ................................ 362
Windshield/rear window
washer system and
headlamp cleaning system* ........ 363
Tires and wheels ................................ 365
Important guidelines .................... 365
Tire care and maintenance........... 366
Direction of rotation ..................... 368
Loading the vehicle ...................... 368
Recommended tire
inflation pressure ......................... 374
Checking tire inflation pressure ... 375
Tire labeling.................................. 385
Load identification ....................... 389DOT, Tire Identification Number
(TIN) .............................................. 389
Maximum tire load ........................ 391
Maximum tire inflation pressure ... 391
Uniform Tire Quality Grading
Standards (U.S. vehicles) .............. 392
Tire ply material ............................ 394
Tire and loading terminology......... 394
Rotating tires ................................ 397
Winter driving ..................................... 399
Winter tires ................................... 399
Block heater (Canada only) ........... 400
Snow chains.................................. 400
Maintenance....................................... 401
Maintenance service indicator
message ....................................... 401
Calling up the maintenance
service indicator display ............... 403
Resetting the maintenance
service indicator ........................... 403
Vehicle care........................................ 404
Cleaning and care of the vehicle ... 404
Practical hints.................................. 413
What to do if … ................................... 414
Lamps in instrument cluster ......... 414
Lamp in center console ................ 426
Vehicle status messages in the
multifunction display .................... 428
Where will I find ...? ............................ 469
First aid kit.................................... 469
Vehicle tool kit.............................. 469
Minispare wheel
(except ML 63 AMG) ..................... 473
Collapsible tire
(ML 63 AMG only) ......................... 474
Unlocking/locking in an emergency .. 475
Unlocking the vehicle ................... 475
Locking the vehicle ....................... 476
Unlocking and opening
the tailgate ................................... 476
Fuel filler flap ................................ 477
Opening/closing in an emergency ..... 478
Power tilt/sliding sunroof* ........... 478
Resetting activated head restraints.... 479
Replacing SmartKey batteries ............ 480
ContentsReplacing bulbs ................................. 482
Bulbs ............................................ 482
Replacing bulbs for front lamps.... 485
Replacing bulbs for rear lamps ..... 490
Adjusting headlamp aim ............... 492
Replacing wiper blades ...................... 494
Front wiper blades ....................... 494
Rear wiper blade .......................... 495
Flat tire .............................................. 497
Preparing the vehicle.................... 497
Mounting the spare wheel ............ 498
Bleeding the fuel system
(diesel engine only) ............................ 506
Battery ............................................... 507
Disconnecting, removing,
reinstalling and
reconnecting the battery .............. 509
Charging the battery .................... 514
Jump starting ..................................... 515
Towing the vehicle ............................. 518
Installing towing eye bolt.............. 520
Stranded vehicle .......................... 521Fuses ................................................. 522
Fuse box in
engine compartment .................... 523
Fuse box in cargo compartment... 523
Fuse box in passenger
compartment ............................... 524
Emergency engine shut-down ...... 525
Technical data................................. 527
Parts service ...................................... 528
Warranty coverage............................. 529
Loss of Service and Warranty
Information Booklet ..................... 529
Identification labels ........................... 530
Layout of poly-V-belt drive ................. 532
ML 350 ........................................ 532
ML 320 CDI .................................. 532
ML 500 ........................................ 532
ML 63 AMG .................................. 533
Engine................................................ 534
Rims and tires.................................... 536
Same size tires ............................. 537
Spare wheel ................................. 538Electrical system ............................... 540
Main Dimensions ............................... 541
Weights ............................................. 542
Fuels, coolants, lubricants ................. 543
Capacities .................................... 543
Engine oils ................................... 546
Engine oil additives ...................... 546
Air conditioning refrigerant .......... 546
Brake fluid.................................... 546
Premium unleaded gasoline
(gasoline engine).......................... 547
Gasoline additives
(gasoline engine).......................... 547
Fuel requirements ........................ 548
Coolants ...................................... 549
Windshield washer and
headlamp cleaning* system......... 551
Index................................................. 553
23 At a glance
Exterior view
Item
Page
1
TailgateOpening
119
Closing
121
Power tailgate*
119,
124
Cargo compartmentVehicle tool kit
469
Spare wheel
473
2
Rear window defroster
208
3
Rear lamps
483
4
Fuel filler flap
352
Refueling
352
Fuel
353,
547
5
Exterior rear view mirrorsAdjusting
49
Auto-dimming rear view
mirrors*
201
Power folding*
202
Item
Page
6
Towing eye boltInstalling
520
Vehicle tool kit
469
7
Tires and wheels
365,
536
Checking tire inflation
pressure
375
Run Flat Indicator
(Canada vehicles)
377
Tire Pressure Monitoring
System (U.S. vehicles)
379
Advanced Tire Pressure
Monitoring System*
(Canada vehicles)
381
Flat tire
497
Spare wheel
473
8
Hood
356
Engine oil
358
Coolant
362
Item
Page
9
Windshield wipers
60
Wiper blades, replacing
494
Wiper blades, cleaning
410
a
WindshieldCleaning with wiper fluid
62
Cleaning
410
b
Roof rails
281
Carriers*
281
c
Power tilt/sliding sunroof*
241
d
DoorsLocking and unlocking
108
Opening and closing
119
Locking/unlocking in an
emergency
478
e
Front lamps
483
f
Headlamp cleaning system*
200
35 At a glance
Storage compartments
Item
Page
1
Parcel net in front passen-
ger footwell
298
2
Glove box/CD changer*
294
3
Door pocket
4
Parcel net on front passen-
ger seat backrest
298
5
Door pocket
6
Vehicle tool kit, spare wheel
469
7
Door pocket
8
Parcel net on driver’s seat
backrest
298
9
Door pocket
a
Holder for gas cards
203
Item
Page
b
Storage compartment* (de-
pending on equipment con-
figuration for your model)
296
c
Depending on vehicle con-
figuration:
Storage compartment
Ashtray*
296
300
d
Cup holders
298
e
Storage tray with tele-
phone* compartment
Storage compartment with
coin holder
296
296
f
Rear storage compartments
297
g
Cup holder in rear armrest
299
99 Safety and Security
Driving safety systems
For more information, see the “Practical
hints” section (
page 419) and
(
page 436).Switching off the ESP
®
To improve the vehicle’s traction, switch
off the ESP
® in driving situations where it
would be advantageous to have the drive
wheels spin and thus cut into surfaces for
better grip such as:
when driving with snow chains
in deep snow
in sand or gravel
Warning!
G
The ESP
® cannot prevent the natural laws of
physics from acting on the vehicle, nor can
it increase the traction afforded. The ESP
®
cannot prevent accidents, including those
resulting from excessive speed in turns, fol-
lowing another vehicle too closely, or hydro-
planing. Only a safe, attentive, and skillful
driver can prevent accidents. The capabili-
t i e s o f a n E S P
® equipped vehicle must never
be exploited in a reckless or dangerous
manner which could jeopardize the user’s
safety or the safety of others.
!
Operational or performance test must only
be conducted on a two-axle dynanometer. If
such tests are necessary, contact an authorized
Mercedes-Benz Light Truck Center. You could
otherwise seriously damage the brake system or
the transfer case which is not covered by the
Mercedes-Benz Limited Warranty.
!
Because the ESP
® operates automatically,
the engine and ignition must be shut off
(SmartKey in starter switch position0 or1 or
KEYLESS-GO* start/stop button in
position0or1) when testing the brakes on a
brake test dynamometer and such testing should
be no longer than 10 seconds.
Active braking action through the ESP
® may
otherwise seriously damage the brake system
which is not covered by the Mercedes-Benz
Limited Warranty.
i
The ESP
® will only function properly if you
use wheels of the recommended tire size
(
page 536).
Warning!
G
The ESP
® should not be switched off during
normal driving other than in the circum-
stances described below. Disabling of the
system will reduce vehicle stability in stan-
dard driving maneuvers.
Do not switch off the ESP
® when a spare
wheel is mounted.
282 Controls in detailLoadingLoad distributionThe gross vehicle weight which is the
weight of the vehicle including fuel, tools,
spare wheel, installed accessories, pas-
sengers and luggage/cargo must never
exceed the load limit and Gross Vehicle
Weight Rating (GVWR) for your vehicle as
specified on the placard located on the
driver’s door B-pillar (
page 530). In addi-
tion, the load must be distributed in such a
way so that the weight on each axle never
exceeds the Gross Axle Weight Rating
(GAWR) for the front and rear axle. The
GVWR and GAWR for your vehicle are indi-cated on the certification label which can
be found on the driver’s door B-pillar
(
page 530).
For more information, see “Tire and Load-
ing Information” (
page 369).
The handling characteristics of a fully load-
ed vehicle depend greatly on the load dis-
tribution. It is therefore recommended to
load the vehicle according to the illustra-
tions shown, with the heaviest items being
placed towards the front of the vehicle.
Please pay attention to and comply with
the following instructions when loading the
vehicle and transporting cargo:
Always place items being carried
against front or rear seat backrests,
and fasten them as securely as possi-
ble.
The heaviest portion of the cargo
should always be kept as low as possi-
ble against front or rear seat backrests.For additional safety when transporting
cargo while the rear seats are unoccupied,
fasten the outer seat belts crosswise into
the opposite side buckles.
i
The cargo compartment is the preferred
place to carry objects. The expanded cargo com-
partment (
page 284) should only be used for
items which do not fit in the cargo compartment
alone.
313 Controls in detail
Useful features
The Mercedes-Benz Roadside Assistance
dispatcher will either dispatch a qualified
Mercedes-Benz technician or arrange to
tow your vehicle to the nearest
Mercedes-Benz Light Truck Center. For
services such as labor and/or towing,
charges may apply. Refer to the Roadside
Assistance Manual for more information.
The following is only available in the USA:
Sign and Drive services: Services such
as jump start, a few gallons of fuel or
the replacement of a flat tire with the
vehicle spare tire are obtainable.Information button¡
The Information button¡ is located
below the center armrest cover.
1Information button¡
Open the storage tray (
page 296).
Press and hold button1 (for longer
than 2 seconds).
A call to the Customer Assistance
Center will be initiated. The button will
flash while the call is in progress. The
message
Connecting call
will appear
in the multifunction display.
i
The indicator lamp on the Roadside
Assistance button• remains illuminated in
red for approximately 10 seconds during the
system self-check after switching on the ignition
(together with the SOS button and the Informa-
tion button¡).
See system self-check (
page 309) if the indi-
cator lamp does not come on in red or stays on
longer than approximately 10 seconds.
If the indicator lamp on the Roadside Assistance
button• is flashing continuously and there
was no voice connection to the Response Center
established, then the Tele Aid system could not
initiate a Roadside Assistance call (e.g. the rele-
vant cellular phone network was not available).
The message
Call failed
appears in the mul-
tifunction display.
Roadside Assistance calls can be terminated us-
ing thet button on the multifunction steer-
ing wheel or the END Button on the COMAND
system.
343 Operation
Driving instructions
Electrical connections
The vehicle is prewired to accept the
seven-wire harness included in the
Mercedes-Benz approved trailer hitch
receiver kit.
For further information, see an authorized
Mercedes-Benz Light Truck Center.
Vehicle and trailer weights and ratings
Gross Vehicle Weight Rating (GVWR) is the
maximum permissible vehicle weight:
ML 350, ML 500, ML 320 CDI:
6239 lbs (2830 kg)
ML 63 AMG:
6393 lbs (2900 kg)
Gross Vehicle Weight (GVW):
Comprises weight of vehicle including fuel,
tools, spare wheel, installed accessories,
passengers, cargo and trailer tongue. It
must never exceed the GVWR.Gross Axle Weight Rating (GAWR) is the
maximum permissible axle weight:
The Gross Trailer Weight (GTW) is the
weight of the trailer plus the weight of all
cargo, equipment, luggage etc. loaded on
the trailer. The maximum permissible
gross trailer weight to be towed:
4982 lbs (2260 kg)
Trailer Tongue Weight Rating (TWR) is the
maximum permissible weight on the trailer
tongue:
496 lbs (225 kg) limit for Mercedes-Benz
approved hitch receiver.Loading a trailer
When loading a trailer, you should ob-
serve that neither the permissible GTW,
nor the GVWR are exceeded.
Maximum permissible values are listed
on the safety compliance certification
labels for the vehicle and for the trailer
to be towed.
The lowest value listed must be select-
ed when determining how the vehicle
and trailer are loaded.
The tongue weight at the hitch ball
must be added to the GVW to prevent
exceeding your Mercedes-Benz tow
vehicle’s rear GAWR.
i
A four-pole conversion plug is available from
your authorized Mercedes-Benz Light Truck
Center as a spare part.
ML 350,
ML 320
CDI
ML 500
ML 63
AMG
Front
2943 lbs
(1335 kg)
2987 lbs
(1355 kg)
3175 lbs
(1440 kg)
Rear
3296 lbs
(1495 kg)
3252 lbs
(1475 kg)
3527 lbs
(1600 kg)
i
We recommend loading the trailer in such a
manner that it has a Tongue Weight (TW)
between 10% and 15% of the Gross Trailer
Weight (GTW).
i
Maximum trailer ratings are calculated as-
suming a base vehicle, plus any options neces-
sary to achieve the rating, plus driver. The weight
of other equipment, passengers and cargo will
reduce the maximum trailer weight your vehicle
can tow.