2007 JEEP WRANGLER engine overheat

Spark Plugs
Spark plugs must fire properly to assure engine perfor-
mance and emission control. New plugs should be in-
stalled at the mileage specified in the appropriate main-
tenance chart. The entire set should be replaced if there is
any malfunction due to a faulty spark plug.
Refer to the “Vehicle Emission Control Information” label
in the engine compartment for spark plug information.
Catalytic Converter
The catalytic converter requires the use of unleaded fuel
only. Leaded gasoline will destroy the effectiveness of the
converter as an emission control device.
Under normal operating conditions, the catalytic con-
verter will not require maintenance. However, it is im-
portant to keep the engine properly tuned to assure
proper catalyst operation and prevent possible catalyst
damage.
CAUTION!
Damage to the catalytic converter can result if your
vehicle is not kept in proper operating condition. In
the event of engine malfunction, particularly involv-
ing engine misfire or other apparent loss of perfor-
mance, have your vehicle serviced promptly. Contin-
ued operation of your vehicle with a severe
malfunction could cause the converter to overheat,
resulting in possible damage to the converter and
vehicle.
MAINTAINING YOUR VEHICLE 373
7

WARNING!
A hot exhaust system can start a fire if you park over
materials that can burn. Such materials might be
grass or leaves coming into contact with your exhaust
system. Do not park or operate your vehicle in areas
where your exhaust system can contact anything that
can burn.
In unusual situations involving grossly malfunctioning
engine operation, a scorching odor may suggest severe
and abnormal catalyst overheating. If this occurs, stop
the vehicle, turn off the engine and allow it to cool.
Service, including a tune up to manufacturer’s specifica-
tions, should be obtained immediately.
To minimize the possibility of catalytic converter dam-
age:
•Do not shut off the engine or interrupt the ignition
when the transmission is in gear and the vehicle is in
motion.
•Do not try to start the engine by pushing or towing the
vehicle.
•Do not idle the engine with any spark plug wires
disconnected or removed, such as when diagnostic
testing.
•Do not idle the engine for prolonged periods during
very rough idle or malfunctioning operating condi-
tions.
•Do not allow vehicle to run out of fuel.
NOTE:Intentional tampering with emissions control
systems can result in civil penalties being assessed
against you.
374 MAINTAINING YOUR VEHICLE

Use only high purity water such as distilled or deionized
water when mixing the water/antifreeze (coolant) solu-
tion. The use of lower quality water will reduce the
amount of corrosion protection in the engine cooling
system.
Please note that it is the owner’s responsibility to main-
tain the proper level of protection against freezing ac-
cording to the temperatures occurring in the area where
the vehicle is operated.
NOTE:Mixing antifreeze/coolant types will decrease
the life of the antifreeze/coolant and will require more
frequent antifreeze/coolant changes.
Cooling System Pressure Cap
The cap must be fully tightened to prevent loss of
antifreeze/coolant, and to insure that antifreeze/coolant
will return to the radiator from the coolant reserve tank.The cap should be inspected and cleaned if there is any
accumulation of foreign material on the sealing surfaces.
WARNING!
The warning words DO NOT OPEN HOT on the
cooling system pressure cap are a safety precaution.
Never add antifreeze/coolant when the engine is
overheated. Do not loosen or remove the cap to cool
an overheated engine. Heat causes pressure to build
up in the cooling system. To prevent scalding or
injury, do not remove the pressure cap while the
system is hot or under pressure.
Disposal of Used Engine Coolant
Used ethylene glycol based antifreeze/coolant is a regu-
lated substance requiring proper disposal. Check with
your local authorities to determine the disposal rules for
your community. To prevent ingestion by animals or
MAINTAINING YOUR VEHICLE 383
7

Emission Control System Maintenance......366,416
Engine
Air Cleaner.......................... 375
Block Heater......................... 269
Break-In Recommendations................ 77
Compartment......................... 364
Compartment Identification............... 364
Exhaust Gas Caution..................78,324
Fails to Start.......................... 266
Flooded, Starting...................... 266
Fuel Requirements..................321,412
Jump Starting......................... 356
Oil ..............................369,412
Oil Disposal.......................... 371
Oil Filter............................ 372
Oil Selection.......................... 412
Overheating.......................... 351
Starting............................. 265
Temperature Gauge..................... 205Engine Oil Viscosity...................... 371
Engine Oil Viscosity Chart................. 371
Enhanced Accident Response Feature.......... 61
Entry System, Illuminated.................. 20
Event Data Recorder...................... 62
Exhaust Gas Caution...................78,324
Exhaust System......................... 380
Extender, Seat Belt........................ 46
Exterior Finish Care...................... 394
Fabric Care.........................396,398
Fabric Top............................. 398
Filters
Air Cleaner.......................... 375
Engine Fuel.......................... 375
Engine Oil........................... 372
Finish Care............................ 394
Flashers
Hazard Warning....................... 350
454 INDEX

Oil, Engine............................ 369
Capacity............................ 412
Dipstick............................. 369
Filter............................... 372
Identification Logo..................... 371
Materials Added to..................... 371
Pressure Warning Light.................. 203
Recommendation...................371,412
Viscosity..........................371,412
Oil Pressure Light....................... 203
Onboard Diagnostic System..............365,366
Outside Rearview Mirrors.................. 86
Overheating, Engine...................... 351
Owner’s Manual (Operator Manual).......... 444
Paint Care............................. 393
Paint Damage.......................... 393
Panic Alarm............................ 22
Parking Brake.......................... 295Passing Light........................... 100
PCV Valve............................ 375
Pets.................................. 77
Placard, Tire and Loading Information......... 305
Polishing and Waxing..................... 394
Power
Distribution Center (Fuses)............... 400
Door Locks........................... 31
Steering..........................298,377
Windows............................. 32
Pregnant Women and Seat Belts.............. 46
Preparation for Jacking.................... 353
Pretensioners
Seat Belts............................. 44
Programming Transmitters
(Remote Keyless Entry).................... 23
Radial Ply Tires......................... 312
Radio Broadcast Signals................... 216
460 INDEX

INTRODUCTION INTRODUCTION Roll Over WarningHOW TO USE THIS MANUAL WARNINGS AND CAUTIONS VEHICLE IDENTIFICATION NUMBER VEHICLE MODIFICATIONS/ALTERATIONS THINGS TO KNOW BEFORE STARTING YOUR VEHICLE A WORD
ABOUT YOUR KEYS Ignition Key RemovalKey-In-Ignition ReminderSTEERING WHEEL LOCK - IF EQUIPPED To Manually Lock the Steering WheelTo Release the Steering Wheel LockSENTRY KEY IMMOBILIZER SYSTEM Important Note About ServiceReplacement
KeysCustomer Key ProgrammingGeneral InformationSECURITY ALARM SYSTEM - IF EQUIPPED To Set the AlarmTo Disarm the SystemILLUMINATED ENTRY REMOTE KEYLESS ENTRY - IF EQUIPPED To Unlock the Doors and Swing GateTo Lock the Doors and
Swing GateUsing The Panic AlarmTo Turn Off Flash Lights With LockProgramming Additional TransmittersGeneral InformationBattery ReplacementDOORS Front Door RemovalRear Door Removal (4 Door Models)DOOR LOCKS Manual Door LocksPower Door Locks -
If EquippedWINDOWS Power Windows - If EquippedWind BuffetingREAR SWING GATE OCCUPANT RESTRAINTS Lap/Shoulder BeltsRear Center Lap/Shoulder BeltRetractor Lock-OutAdjustable Upper Shoulder Belt AnchorageSeat Belt PretensionersEnhanced Seat
Belt Use Reminder System (BeltAlert)Seat Belts And Pregnant WomenSeat Belt ExtenderDriver And Front Passenger Supplemental Restraint Systems (SRS) Child RestraintENGINE BREAK-IN RECOMMENDATIONS SAFETY TIPS Exhaust GasSafety Checks You Should
Make Inside The VehicleSafety Checks You Should Make Outside The VehicleUNDERSTANDING THE FEATURES OF YOUR VEHICLE MIRRORS Inside Day/Night MirrorOutside MirrorsSEATS Front Seat AdjustmentManual Seat Height Adjustment - If EquippedFront Seat
Back ReclineFront Passenger Easy Entry Seat (2 Door Models)Head RestraintsFold And Tumble Rear Seat (2 Door Models)Removing the Rear Seat (2 Door Models)Replacing the Rear Seat (2 Door Models)60/40 Split Folding Rear Seat (4 Door Models)To Raise the Rear
SeatTO OPEN AND CLOSE THE HOOD LIGHTS Interior LightsMulti-Function Control LeverParking Lights, Instrument Panel Lights, and HeadlightsLights-On ReminderHeadlight Dimmer SwitchPassing LightFront Fog Lights - If EquippedTurn SignalsDaytime Running Lights
- If EquippedWINDSHIELD WIPERS AND WASHERS Intermittent Wiper SystemWindshield Wiper OperationWindshield WashersMist FeatureTILT STEERING COLUMN ELECTRONIC SPEED CONTROL - IF EQUIPPED To ActivateTo Set At A Desired SpeedTo Deactivate
To Resume SpeedTo Vary The Speed SettingManual TransmissionTo Accelerate For PassingELECTRONIC BRAKE CONTROL SYSTEM ABS (Anti-Lock Brake System)TCS (Traction Control System)BAS (Brake Assist System)ERM (Electronic Roll Mitigation)ESP (Electronic
Stability Program)ESP/BAS Warning LampELECTRICAL POWER OUTLET Electrical Outlet Use With Engine OffCUP HOLDERS STORAGE Console Storage CompartmentRear Storage CompartmentDUAL TOP - IF EQUIPPED Removing The Soft TopInstalling the Soft
TopFREEDOM TOP 3- PIECE MODULAR HARD TOP Front Panel(s) RemovalFront Panel(s) InstallationFront Panel(s) Installation Only (With Rear Hard Top Removed)Rear Panel RemovalRear Panel InstallationDOOR FRAME Door Frame Removal (2 Door Models)Door
Frame Installation (2 Door Models)Door Frame Removal (4 Door Models)Door Frame Installation (4 Door Models)SOFT TOP (2 DOOR MODELS) Folding Down TheSoft Top Putting Up The Soft Top SUNRIDER - 4 DOOR MODELS SOFT TOP (4 DOOR MODELS) Folding
Down The Soft Top Putting Up The Soft Top FOLDING WINDSHIELD Lowering the Windshield and Removing Side BarsRaising The Windshield And Replacing Side BarsREAR WINDOW FEATURES - HARD TOP ONLY Rear Window Wiper/Washer - If EquippedRear Window
Defroster - If EquippedUNDERSTANDING YOUR INSTRUMENT PANEL INSTRUMENT PANEL AND CONTROLS INSTRUMENT CLUSTER INSTRUMENT CLUSTER DESCRIPTION COMPASS AND TRIP COMPUTER - IF EQUIPPED Control ButtonsTrip Conditions
Compass Temperature DisplayRADIO GENERAL INFORMATION Radio Broadcast SignalsTwo Types of SignalsElectrical DisturbancesAM ReceptionFM ReceptionSALES CODE REQ - AM/FM STEREO RADIO AND 6-DISC CD/DVD CHANGER (MP3/WMA AUX JACK)
Operating Instructions - Radio ModeOperation Instructions - (DISC MODE for CD and MP3/WMA Audio Play, DVD-VIDEO)Notes On Playing MP3/WMA FilesLISTButton (DISC Mode for MP3/WMA Play)INFO Button (DISC Mode for MP3/WMA Play)SALES CODE RES
- AM/FM STEREO RADIO WITH CD PLAYER (MP3 AUX JACK) Operating Instructions - Radio ModeOperation Instructions - CD MODE for CD and MP3 Audio PlayNotes OnPlaying MP3 FilesLIST Button (CD Mode for MP3 Play)INFO Button (CD Mode for MP3 Play)
SALES CODE RER - AM/FM/CD/DVD RADIO WITH NAVIGATION SYSTEM - IF EQUIPPED Operating Instructions - Satellite RadioClock Setting ProcedureSATELLITERADIO - IF EQUIPPED System ActivationElectronic Serial Number/Sirius Identification Number
(ENS/SID)Selecting Satellite Mode (RSC Radios)Satellite AntennaReception QualityOperating Instructions - Satellite ModeOperating Instructions - Hands Free Phone (If Equipped)Operating Instructions - Video Entertainment System (VES) (If Equipped)CD/DVD DISC
MAINTENANCE RADIO OPERATION AND CELLULAR PHONES CLIMATE CONTROLS Manual Heater OnlyManual Air Conditioning and Heating System - If EquippedOperating TipsSTARTING AND OPERATING STARTING PROCEDURES Manual TransmissionAutomatic
TransmissionNormal StartingExtreme Cold Weather (below -20 degrees F or -29 degrees C)If Engine Fails to StartAfter StartingENGINE BLOCK HEATER - IF EQUIPPED MANUAL TRANSMISSION 6-Speed Manual TransmissionAUTOMATIC TRANSMISSION Shift Lock
Manual OverrideBrake/Transmission Interlock SystemAutomatic Transmission with OverdriveFOUR-WHEEL DRIVE OPERATION (COMMAND-TRAC OR ROCK-TRAC) - IF EQUIPPED Operating Instructions/PrecautionsShift PositionsShifting ProcedureTRAC-LOK REAR
AXLE - IF EQUIPPED AXLE LOCK (TRU-LOK) - RUBICON MODELS REAR AXLE LOCK - 4WD NON-RUBICON MODELS (IF EQUIPPED) ELECTRONIC SWAY BAR DISCONNECT - IF EQUIPPED ON-ROAD DRIVING TIPS OFF-ROAD DRIVING TIPS When To Use
4L (Low) RangeDriving Through WaterDriving In Snow, Mud and SandHill ClimbingTraction DownhillAfter Driving Off-RoadPARKING BRAKE ANTI-LOCK BRAKE SYSTEM POWER STEERING TIRE SAFETY INFORMATION Tire Markings Tire Identification Number (TIN)
Tire Loading and Tire PressureTIRES - GENERAL INFORMATION Tire PressureTire Inflation Pressures Tire Pressures for High Speed OperationRadial-Ply TiresTire SpinningTread Wear IndicatorsLife of TireReplacement TiresAlignment and BalanceTIRE CHAINS TIRE
ROTATION RECOMMENDATIONS TIRE PRESSURE MONITOR SYSTEM (TPMS) - IF EQUIPPED Base System - If EquippedGeneral InformationFUEL REQUIREMENTS Reformulated GasolineGasoline/Oxygenate BlendsMMT In GasolineMaterials Added To FuelFuel
System CautionsCarbon Monoxide WarningsADDING FUEL Fuel Filler Cap (Gas Cap)VEHICLE LOADING Certification LabelTRAILER TOWING Common Towing DefinitionsTrailer Hitch ClassificationTrailer Towing Weights (Maximum Trailer Weight Ratings)Trailer and
Tongue WeightTowing RequirementsTowing TipsRECREATIONAL TOWING (BEHIND MOTORHOME, ETC.) Towing - 2WD ModelsTowing - 4WD ModelsShifting Out Of Neutral (N)WHAT TO DO IN EMERGENCIES HAZARD WARNING FLASHERS IF YOUR ENGINE
OVERHEATS JACKING AND TIRE CHANGING Jack LocationSpare Tire StowagePreparations For JackingJacking InstructionsJUMP STARTING EMERGENCY TOW HOOKS - IF EQUIPPED TOWING A DISABLED VEHICLE MAINTAINING YOUR VEHICLE ENGINE
COMPARTMENT - 3.8L ONBOARD DIAGNOSTIC SYSTEM - OBD II Loose Fuel Filler Cap MessageEMISSIONS INSPECTION AND MAINTENANCE PROGRAMS REPLACEMENT PARTSDEALER SERVICE MAINTENANCE PROCEDURES Engine OilDrive Belts - Check
Condition and TensionSpark PlugsCatalytic ConverterCrankcase Emission Control SystemFuel FilterEngine Air Cleaner FilterMaintenance-Free BatteryAir Conditioner MaintenancePower Steering Fluid CheckDriveline And Steering Component LubricationBody Lubrication
Windshield Wiper BladesWindshield WashersExhaust SystemCooling SystemHoses and Vacuum/Vapor HarnessesBrake SystemAutomatic TransmissionHydraulic Clutch Fluid - Manual TransmissionManual TransmissionTransfer CaseFront/Rear Axle FluidAppearance Care
And Protection From CorrosionFUSES (TOTALLY INTEGRATED POWER MODULE) VEHICLE STORAGE REPLACEMENT BULBS - IF EQUIPPED BULB REPLACEMENT Head LightFront Park/Turn SignalFront Side MarkerFront Fog LightRear Tail, Stop, Turn Signal,
and Back-Up LightsCenter High Mounted Stop Light (CHMSL)FLUID CAPACITIES FLUIDS, LUBRICANTS AND GENUINE PARTS EngineChassisMAINTENANCE SCHEDULES EMISSION CONTROL SYSTEM MAINTENANCE MAINTENANCE SCHEDULES Schedule
BSchedule AIF YOU NEED CONSUMER ASSISTANCE SUGGESTIONS FOR OBTAINING SERVICE FOR YOUR VEHICLE Prepare For The AppointmentPrepare A ListBe Reasonable With RequestsIF YOU NEED ASSISTANCE WARRANTY INFORMATION (U.S. Vehicles
Only) MOPAR PARTS REPORTING SAFETY DEFECTS In CanadaPUBLICATION ORDER FORMS DEPARTMENT OF TRANSPORTATION UNIFORM TIRE QUALITY GRADES TreadwearTraction GradesTemperature GradesINDEX