Engine Control System (4JH1) 6E-235
Step Action Value(s) Yes No
7 1. Turn OFF the ignition.
2. Remove the instrument panel cluster (IPC).
3. Remove the MIL bulb from the IPC (meter assembly).
Is the MIL bulb burned out?
Go to Step 15 Go to Step 8
8 1. Disconnect the IPC harness B-23 connector. 2. Connect a test lamp between the voltage feed circuit of the MIL (pin 30 of B-23 connector) and
a known good ground.
3. Turn ON the ignition, with the engine OFF.
Does the test lamp illuminate?
Go to Step 9 Go to Step 12
9 1. Turn OFF the ignition. 2. Reconnect the ECM harness connector.
3. Connect a test lamp between the voltage feed circuit and control circuit of the MIL (pins 17 and
30 of B-23 connector).
4. Turn ON the ignition, with the engine OFF.
5. Perform the MIL test with the scan tool.
6. Command the MIL ON with the scan tool.
Does the test lamp turn ON when commanded ON
with the scan tool?
Go to Step 14 Go to Step 13
10 1. Test the control circuit of the MIL between the ECM (pin 42 of C-56 connector) and the IPC (pin
17 of B-23 connector) for a short to ground.
2. Repair the circuit(s) as necessary.
Did you find and correct the condition?
Go to Step 19 Go to Step 18
11 1. Turn OFF the ignition. 2. Disconnect the ECM harness connector.
3. Inspect for an intermittent and for a poor connection on the MIL control circuit at the
harness connector of the ECM (pin 42 of C-56
connector).
4. Repair the connection(s) as necessary.
Did you find and correct the condition?
Go to Step 19 Go to Step 18
12 Repair the open circuit or high resistance on the voltage feed circuit of the MIL between the IPC (pin
8 of B-24 connector) and Meter (15A) fuse (C-14).
Did you complete the repair?
Go to Step 19
13 Repair the open circuit or high resistance on the
control circuit of the MIL between the ECM (pin 42 of
C-56 connector) and the IPC (pin 17 of B-24
connector).
Did you complete the repair?
Go to Step 19
14 1. Turn OFF the ignition.
2. Inspect for an intermittent and for poor connections on the MIL circuits at the IPC (pins
17 and 8 of B-24 connector).
3. Repair the connection(s) as necessary.
Did you find and correct the condition?
Go to Step 19 Go to Step 16
15 Replace the MIL bulb. Did you complete the replacement?
Go to Step 19
16 Repair or replace the IPC (meter assembly).
Did you complete the repair or replacement?
Go to Step 19
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ISUZU KB P190 2007
Engine Control System (4JH1) 6E-237
DTC P1690 (Symptom Code 8) (Flash Code 77)
Circuit Description
The malfunction indicator lamp (MIL) is located on the
instrument panel cluster (IPC). The battery voltage is
supplied to the MIL. The engine control module (ECM)
turns the MIL ON by grounding the MIL control circuit.
After a fixed time passes, the ECM turns OFF the MIL
with the ignition ON and the engine OFF. The MIL has
the following functions:
• The MIL informs the driver that a malfunction has
occurred and the vehicle should be taken in fo
r
service as soon as possible.
• The MIL illuminates during a bulb test and a
system test.
•
A DTC will be stored if a MIL is requested by the
ECM.
If the ECM detects a short to battery or ignition voltage
on the MIL control circuit, this DTC will set.
Condition for Running the DTC • The ignition switch is ON.
Condition for Setting the DTC
• The ECM detects a high voltage condition on the
MIL control circuit for longer than 1 second when
the MIL is commanded ON.
Action Taken When the DTC Sets
• The ECM does not illuminates the MIL when the
diagnostic runs and fails.
Condition for Clearing the DTC
• A history DTC clears after 40 consecutive driving
cycles without a fault. Or clear with the scan tool.
Diagnostic Aids
• If an intermittent condition is suspected, refer to
Intermittent Conditions in this section.
Test Description
The number below refers to the step number on the
diagnostic table.
3. If the control circuit of the MIL between the ECM and
the IPC is normal, the control circuit voltage low DTC
P1690 (Symptom Code 4) will set.
4. If the control circuit of the MIL between the ECM and
the IPC is normal, the control circuit voltage low DTC
P1690 (Symptom Code 4) will set.
DTC P1690 (Symptom Code 8) (Flash Code 77)
Schematic Reference: Engine Controls Schematics
Connector End View Reference: Engine Controls
Connector End Views or Engine Control Module (ECM)
Connector End Views
Step Action Value(s) Yes No
1 Did you perform the Diagnostic System Check-
Engine Controls?
Go to Step 2 Go to Diagnostic
System Check-
Engine Controls
2 1. Install the scan tool. 2. Turn ON the ignition, with the engine OFF.
3. Perform the Malfunction Indicator Lamp (MIL) test with the scan tool.
4. Command the MIL ON with the scan tool.
Does the MIL turn ON when commanded ON with
the scan tool?
Go to Diagnostic Aids Go to Step 3
3 1. Turn OFF the ignition. 2. Remove the instrument panel cluster (IPC) in order to disconnect the IPC harness B-23
connector.
3. Disconnect the IPC harness B-23 connector.
4. Turn ON the ignition, with the engine OFF.
5. Monitor the Diagnostic Trouble Code (DTC) Information with the scan tool.
Does DTC P1690 (Symptom Code 4) set, but not
DTC P1690 (Symptom Code 8)?
Go to Step 5 Go to Step 4
4 1. Test the control circuit of the MIL between the engine control module (ECM) (pin 42 of C-56
connector) and the IPC (pin 17 of B-23
connector) for a short to battery or ignition
voltage.
2. Repair the circuit(s) as necessary.
Did you find and correct the condition?
Go to Step 7 Go to Step 6
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ISUZU KB P190 2007
6E-240 Engine Control System (4JH1)
Step Action Value(s) Yes No
5 1. Turn OFF the ignition.
2. Replace the glow relay with the starter relay or replace with a known good relay.
3. Turn ON the ignition, with the engine OFF.
4. Connect a test lamp between the metal bus bar (glow plug power supply E-49 connector) and a
known good ground.
5. Perform the Glow Relay test with the scan tool.
6. Command the Glow Relay ON with the scan tool while observing the test lamp.
Does the test lamp turn ON only when commanded
ON with the scan tool?
Go to Step 9 Go to Step 6
6 Inspect the Glow (60A) slow blow fuse (SBF-8) in the engine room fuse block.
Is the Glow (60A) slow blow fuse (SBF-8) open?
Go to Step 10 Go to Step 7
7 1. Turn OFF the ignition. 2. Remove the glow relay in the engine room relay block.
3. Connect a test lamp between the voltage feed circuit of the glow relay terminal (pin 4 of X-5
connector) and a known good ground.
4. Turn ON the ignition, with the engine OFF.
Does the test lamp illuminate?
Go to Step 8 Go to Step 11
8 1. Turn ON the ignition, with the engine OFF. 2. Connect a test lamp between the power supply circuit of glow plugs (pin 1 of X-5 connector) and
a known good ground.
Does the test lamp illuminate?
Go to Step 13 Go to Step 12
9 1. Turn OFF the ignition. 2. Inspect for an intermittent and for poor connections at the glow relay terminals (pins 1
and 4 of X-5 connector).
3. Repair the connection(s) as necessary.
Did you find and correct the condition?
Go to Step 16 Go to Step 14
10 1. Replace the Glow (60A) slow blow fuse (SBF-8). If the slow blow fuse continues to open, repair
the short to ground on a circuit fed by the slow
blow fuse or check for a shorted attached
component.
2. Repair the short to ground or replace the component as necessary.
Did you complete the repair?
Go to Step 16
11 Repair the open circuit in the battery voltage supply
circuit between the Glow (60A) slow blow fuse (SBF-
8) and the glow relay (pin 1 of X-5 connector).
Did you complete the repair?
Go to Step 16
12 Repair the open circuit in the switched battery
voltage supply circuit between the glow relay (pin 1
of X-5 connector) and the glow plugs (E-49
terminal).
Did you complete the repair?
Go to Step 16
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ISUZU KB P190 2007
6E-242 Engine Control System (4JH1)
DTC A/C Compressor System Check
Description
W hen air conditioning (A/C) and blower fan are
selected, and if the system has a sufficient refrigerant
charge. A 12-volt signal is supplied to the A/C request
input of the Engine Control Module (ECM). The A/C
request signal may be temporarily canceled during
system operation by the electronic thermostat in the
evaporator to prevent the evaporator icing. Also, it is
cancelled when the pressure switch detected abnormal
pressure in the line. W hen the A/C request signal is
received by the ECM, the ECM supplies a ground from
the A/C compressor relay if the engine operating
conditions are within acceptable ranges. W ith the A/C
compressor relay energized, voltage is supplied to the
compressor clutch coil. The ECM will enable the
compressor clutch to engage whenever A/C has been
selected with the engine running and enable conditions
are met.
Condition for Running the A/C Compressor:
• The engine is running.
• The A/C switch is ON.
• The engine coolant temperature (ECT) is less than
105 °C(221 °F).
A/C Compressor System Check
Schematic Reference: Engine Controls Schematics
Connector End View Reference: Engine Controls
Connector End Views or Engine Control Module (ECM)
Connector End Views
Chart 1 of 2
Step Action Value(s) Yes No
1 Did you perform the Diagnostic System Check-
Engine Controls?
Go to Step 2 Go to Diagnostic
System Check – Engine Controls
2 1. Install the scan tool. 2. Turn OFF the ignition for 30 seconds.
3. Turn ON the ignition, with the engine OFF.
4. Monitor the Diagnostic Trouble Code (DTC) Information of the engine control system with the
scan tool and check whether following DTC(s) is
set: • P0115 (Symptom Code 1 & 2)
• P0645 (Symptom Code 4 & 8)
Are any of the above DTC(s) set?
Refer to Applicable DTC Go to Step 3
3 1. Turn ON the ignition, with the engine OFF.
2. Turn ON the blower motor switch.
Does the blower motor turn ON and operate
correctly?
Go to Step 4 Refer to Applicable
Diagnostic Chart in Heating & Air Conditioning Section
4 1. Turn OFF the blower motor switch. 2. Keep the A/C switch OFF.
Does the A/C Request Signal parameter indicate
OFF?
Go to Step 5 Go to Chart 2 of 2
with heater Step 1 OR
Go to Chart 2 of 2
without heater Step 1
5 1. Start the engine and let the engine idle. 2. Keep the blower motor switch OFF.
3. Keep the A/C switch OFF.
Does the A/C compressor clutch keep OFF
(disengage)?
Go to Step 6 Go to Step 11
6 1. Turn ON the blower motor switch. 2. Keep the A/C switch OFF.
Does the A/C compressor clutch keep OFF
(disengage)?
Go to Step 7 Go to Chart 2 of 2
with heater Step 7 OR
Go to Chart 2 of 2
without heater Step 4
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ISUZU KB P190 2007
Engine Control System (4JH1) 6E-243
Step Action Value(s) Yes No
7 1. Turn OFF the blower motor switch.
2. Turn ON the A/C switch.
Does the A/C compressor clutch keep OFF
(disengage)?
Go to Step 8 Go to Chart 2 of 2
with heater Step 8 OR
Go to Chart 2 of 2
without heater Step 10
8 1. Turn ON the blower motor switch. 2. Keep the A/C switch ON.
Does the A/C compressor clutch ON and OFF
(engage and disengage) periodically within the
Condition for Running the A/C Compressor?
Go to Step 9 Go to Step 10
9 Does the air flow cool enough.
System OK Refer to Applicable
Diagnostic Chart in Heating & Air Conditioning Section
10 Does the A/C Relay Command parameter indicate ON at previous step?
Go to Step 14 Go to Chart 2 of 2
with heater Step 9 OR
Go to Chart 2 of 2
without heater Step 11
11 1. Turn OFF the ignition. 2. Disconnect the A/C compressor clutch harness connector (E-3).
3. Start the engine.
Does the A/C compressor clutch ON (engage)?
Go to Step 22 Go to Step 12
12 1. Turn OFF the ignition. 2. Remove the A/C compressor relay from the engine room relay block.
3. Connect a test lamp between the A/C compressor clutch voltage supply circuit (pin 2 of
X-14 connector) and a known good ground.
4. Turn ON the ignition, with the engine OFF.
Does the test lamp illuminate?
Go to Step 13 Go to Step 21
13 Repair the short to battery or ignition voltage on the A/C compressor voltage feed circuit between the
A/C compressor relay (pin 2 of X-14 connector) and
the A/C compressor (E-3).
Did you complete the repair?
Go to Step 23
14 1. Turn OFF the ignition.
2. Remove the A/C compressor relay from the engine room fuel block.
3. Connect a test lamp between the voltage feed circuit of the relay switch side terminal (pin 1 of
X-14 connector) and known good ground.
4. Turn ON the ignition, with the engine OFF.
Does the test lamp illuminate?
Go to Step 15 Go to Step 17
15 1. Keep the ignition ON, with the engine OFF. 2. Disconnect the test lamp.
3. Connect a 3-amp fused jumper wire between both switch side terminals of the A/C compressor
relay (pins 1 and 2 of X-14 connector).
Does the A/C compressor clutch click (engage)?
Go to Step 19 Go to Step 16
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ISUZU KB P190 2007
6E-244 Engine Control System (4JH1)
Step Action Value(s) Yes No
16 1. Keep the ignition ON, with the engine OFF.
2. Keep 3-amp fused jumper wire with connected.
3. Disconnect A/C compressor clutch harness connector.
4. Connect a test lamp between A/C compressor voltage feed circuit (E-3) and a known good
ground.
Does the test lamp illuminate?
Go to Step 20 Go to Step 18
17 Repair the open circuit or high resistance on the relay switch side voltage feed circuit between the
A/C compressor relay (pin 1 of X-14 connector) and
the A/C (10A) fuse (EB-13).
Did you complete the repair?
Go to Step 23
18 Repair the open circuit or high resistance on the
relay switched voltage supply circuit between the
A/C compressor relay (pin 2 of X-14 connector) and
the A/C compressor clutch (pin 1 of E-3 connector).
Did you complete the repair?
Go to Step 23
19 1. Turn OFF the ignition.
2. Inspect for an intermittent and for poor connections at the A/C compressor relay
terminals (pins 3 and 5 of X-14 connector).
3. Repair the connection(s) as necessary.
Did you find and correct the condition?
Go to Step 23 Go to Step 21
20 1. Turn OFF the ignition. 2. Inspect for an intermittent and for a poor connection at the harness connector of the A/C
compressor clutch (E-3).
3. Repair the connection(s) as necessary.
Did you find and correct the condition?
Go to Step 23 Go to Step 22
21 Replace the A/C compressor relay. Did you complete the replacement?
Go to Step 23
22 Replace the A/C compressor. Refer to Heating and
Air Conditioning section.
Did you complete the replacement?
Go to Step 23
23 1. Reconnect all previously disconnected fuse,
relay or harness connector(s).
2. Turn OFF the ignition for 30 seconds.
3. Turn ON the ignition, with the engine OFF.
4. Turn ON the blower motor switch.
Does the blower motor turn ON and operate
correctly?
Go to Step 4 Refer to Applicable
Diagnostic Chart in Heating & Air Conditioning Section
Chart 2 of 2 with heater
Step Action Value(s) Yes No
1 1. Turn OFF the ignition.
2. Replace the thermo relay with the horn relay or replace with a known good relay.
3. Turn OFF the blower motor switch.
4. Turn OFF the A/C switch.
5. Turn ON the ignition, with the engine OFF.
Does the A/C Request Signal parameter indicate
OFF?
Go to Step 33 Go to Step 2
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ISUZU KB P190 2007
Engine Control System (4JH1) 6E-245
Step Action Value(s) Yes No
2 1. Turn OFF the ignition.
2. Remove the thermo relay from the engine room relay block.
3. Turn ON the ignition, with the engine OFF.
Does the A/C Request Signal parameter indicate
OFF?
Go to Step 3 Go to Step 4
3 1. Turn OFF the ignition. 2. Reinstall the thermo relay.
3. Remove the radiator grille in order to access the pressure switch.
4. Disconnect the pressure switch harness connector (C-24).
5. Turn OFF the blower motor switch.
6. Turn OFF the A/C switch.
7. Turn ON the ignition, with the engine OFF.
Does the A/C Request Signal parameter indicate
OFF?
Go to Step 6 Go to Step 5
4 Repair the short to battery or ignition voltage on the thermo relay signal input circuit between the thermo
relay (pin 1 of X-15 connector) and the engine
control module (ECM) (pin 33 of C-56 connector).
Did you complete the repair?
Go to Step 39
5 Repair the short to ground between the thermo relay
(pin 5 of X-15 connector) and pressure switch (pin 1
of C-24 connector).
Did you complete the repair?
Go to Step 39
6 Repair the short to ground between the pressure
switch (pin 2 of C-24 connector) and the electronic
thermostat (pin 2 of C-55 connector), then electronic
thermostat (pin 1 of C-56 connector) and the A/C
switch (pin 5 of B-57 connector).
Did you complete the repair?
Go to Step 39
7 1. Test the A/C switch circuits shorted each other.
(pins 1 and 5 of B-57 connector).
2. Repair the circuits as necessary.
Did you find and correct the condition?
Go to Step 39 Go to Step 36
8 1. Test the circuit between the blower motor switch (pin 1 of B-13 connector) and the A/C switch (pin
1 of B-57 connector) for a short to ground.
2. Repair the circuits as necessary.
Did you find and correct the condition?
Go to Step 39 Go to Step 37
9 Inspect the A/C (10A) fuse (EB-13) in the engine room fuse block.
Is the A/C (10A) fuse (EB-13) open?
Go to Step 10 Go to Step 11
10 1. Replace the A/C (10A) fuse (EB-13). If the fuse continues to open, repair the short to ground on
a circuit fed by the fuse or check for a shorted
attached component.
2. Repair the short to ground or replace the component as necessary.
Did you complete the repair?
Go to Step 39
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ISUZU KB P190 2007
Engine Control System (4JH1) 6E-247
Step Action Value(s) Yes No
18 1. Turn OFF the ignition.
2. Connect a test lamp between the electronic thermostat voltage feed circuit (pin 3 of C-55
connector) and a known good ground.
3. Turn ON the ignition, with the engine OFF.
Does the test lamp illuminate?
Go to Step 29 Go to Step 25
19 1. Turn OFF the ignition. 2. Remove the center cluster bezel in order to remove HVAC control lever.
3. Disconnect the A/C switch harness connector (B- 57).
4. Connect a test lamp between the A/C switch ground harness (pin 1 of B-57 connector) and
battery voltage.
5. Turn ON the blower motor switch.
Does the test lamp illuminate?
Go to Step 24 Go to Step 26
20 Repair the open circuit or high resistance on the thermo relay voltage feed circuits between the
thermo relay (pin 2 of X-15 connector) and ECM
(10A) fuse (EB-4), then thermo relay (pin 3 of X-15
connector) and A/C (10A) fuse (EB-13).
Did you complete the repair?
Go to Step 39
21 Repair the open circuit or high resistance on thermo
relay input circuit between the ECM (pin 33 of C-56
connector) and the thermo relay (pin 1 of X-15
connector).
Did you complete the repair?
Go to Step 39
22 Repair the open circuit or high resistance on the
pressure switch voltage feed circuit between the
thermo relay (pin 4 of X-15 connector) and pressure
switch (pin 1 of C-24) connector.
Did you complete the repair?
Go to Step 39
23 1. Test the voltage feed circuit between the
pressure switch (pin 2 of C-24 harness
connector) and electronic thermostat (pin 2 of C-
55 connector) for an open or high resistance.
2. Repair the circuit as necessary.
Did you find and correct the condition?
Go to Step 39 Go to Step 28
24 1. Test the electronic thermostat switching circuit between the electronic thermostat (pin 1 of C-55
connector) and the A/C switch (pin 5 of B-57
connector) for an open or high resistance.
2. Repair the circuit as necessary.
Did you find and correct the condition?
Go to Step 39 Go to Step 30
25 Repair the open or high resistance on the voltage feed circuit on the electronic thermostat between the
A/C (10A) fuse (EB-13) and the electronic
thermostat (pin 3 of C-55 connector).
Did you complete the repair?
Go to Step 39
26 1. Test the A/C switch ground circuit between the
A/C switch (pin 1 of B-57 connector) and blower
motor switch (pin 1 of B-13 connector) for an
open or high resistance.
2. Repair the circuit as necessary.
Did you find and correct the condition?
Go to Step 39 Go to Step 31
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ISUZU KB P190 2007