2007 ISUZU KB P190 air condition

5A-62 BRAKE CONTROL SYSTEM
DTC C0236 (Flash Code 36) Rear Left Wheel Speed Sensor Signal Malfunction



RTW 75AMF001301

Step Action Value(s) Yes No
1 W ere the steps of the “Basic Diagnostic Flow Chart”
performed?
- Go to Step 2 Go to Basic
Diagnostic
Flow Chart
2 1. Check the tire for the following conditions.
• Tire specification
• W ear of the outer surface
2. If a problem is found, repair as necessary. W as a problem found? - Verify repair Go to Step 3
3 Note:
This DTC is set when certain tire is rotated alone.

Has certain tire been rotated alone by performing for
lift-up or roller tester? - Verify repair Go to Step 4
4 Is the rear left wheel bearing rattling?
- Go to Step 11 Go to Step 5
5 Is the rear left wheel speed sensor or the sensor
rotor rattling? - Go to Step 12 Go to Step 6
6 Is iron powder attached to the rear left wheel speed
sensor or the sensor rotor? - Go to Step 13 Go to Step 7
7 Check the rear left wheel speed sensor. Refer to
"W heel Speed Sensor Inspection procedure"
W as a problem found? - Go to Step 10 Go to Step 8

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ISUZU KB P190 2007

5A-64 BRAKE CONTROL SYSTEM
DTC C0238 (Flash Code 38) Front Speed Sensor Correlation

Step Action Value(s) Yes No
1 W ere the steps of the “Basic Diagnostic Flow Chart”
performed?
- Go to Step 2 Go to Basic
Diagnostic
Flow Chart
2 1. Check for the tire size of each wheels.
2. If the tire size is different, replace the tire.
3. If a problem is found, repair as necessary. W as a problem found? - Verify repair Go to Step 3
3 1. Check for the gear ratio of a front axle differential gear and a rear axle differential gear.
2. If the gear ratio is different, repair the gear ratio.
3. If a problem is found, repair as necessary. W as a problem found? - Verify repair Go to Step 4
4 Select “Display DTCs” with the Tech 2.
Note: Perform the various tests (actuator test, test
run, brake test, etc.) then observe the DTC with a
Tech 2.
Are any DTCs stored? - Go to Step 5 Verify repair
5 1. Check for a poor connection at the wheel speed sensor harness connector.
2. Check installation condition for wheel speed sensor.
3. If a problem is found, repair as necessary. W as a problem found? - Verify repair Go to Step 6
6 1. Check condition for sensor rotor.
2. If a problem is found, repair as necessary. W as a problem found? - Verify repair Go to Step 7
7 1. Ignition “OFF” disconnect the EHCU and wheel
speed sensor.
2. Check the circuit between EHCU and wheel speed sensor. (short ground, or short to voltage)
3. If a problem is found, repair as necessary. W as a problem found? - Verify repair Go to Step 8
8 1. Ignition “OFF”.
2. Check the EHCU circuit for an open, short to ground, or short to voltage. Also, check the EHCU
ignition feed circuit for an open or short to ground
and the EHCU ground circuit for an open or short to
voltage.
3. If a problem is found, repair as necessary. W as a problem found? - Verify repair Go to Step 9
9 1. Ignition “ON”, engine “OFF”.
2. Select “Display DTCs” with the Tech 2. Note: Perform the various tests (actuator test, test
run, brake test, etc.) then observe the DTC with a
Tech 2.
Are any DTCs stored? - Go to Step 10 Verify repair

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ISUZU KB P190 2007

BRAKE CONTROL SYSTEM 5A-85
Step Action Value(s) Yes No
4 1. Ignition "OFF".
2. Check for a poor condition at the EHCU harness connector.
3. Check the EHCU circuit for an open, short to ground, or short to voltage. Also, check the EHCU
ignition feed circuit for an open or short to ground
and the EHCU ground circuit for an open or short to
voltage.
4. If a problem is found, repair as necessary. W as a problem found? - Verify repair Go to Step 9
5 1. Ignition "OFF", disconnect the EHCU and G sensor.
2. Check the circuit between EHCU and G sensor. (short to ground, or short to voltage.)
3. If a problem is found, repair as necessary. W as a problem found? - Verify repair
Go to Step 6 Go to Step 6
6 1. Remove the G sensor. 2. Reconnect G sensor and EHCU
3. Install the Tech 2.
4. Ignition "ON", engine "OFF".
5. Observe the G sensor reading on Tech 2. If G sensor inclines, reading voltage will change.
Is the reading voltage between specified values? 1.0 – 4.0 V Go to Step 7 Go to Step 8
7 1. Ignition "OFF". 2. Install the G sensor.
3. Install the Tech 2.
4. Ignition "ON", engine "OFF".
5. Select "Display DTCs" with the Tech 2. Are any DTCs stored? - Go to Step 8 Verify repair
8 1. Replace G sensor.
2. Select "Display DTCs" with the Tech 2. Note: Perform the various tests (actuator test, test
run, brake test, etc.) then observe the DTC with a
Tech 2.
Are any DTCs stored? - Go to Step 9 Verify repair
9 Replace EHCU.
Note: Check the EHCU type for specification, when
the EHCU is replaced.
(Specification ; 2W D model or 4W D model)
Is the action complete? - Verify repair -



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ISUZU KB P190 2007

5C-28 BRAKES

27. After the bleeding operation is completed on each individual
wheel, check the level of the brake fluid in the reservoir and
replenish up to the “MAX" level as necessary.
28. Attach the reservoir cap.
29. Stop the engine.




05007-1

BRAKE LINE (HOSES AND PIPES)
• Inspect all hoses and pipes for wear, bending, chafing,
cracks, dents, or any other damage.
Make necessary correction or replace parts if these abnormal conditions are found through inspection.
• All hoses, pipes and joints can be damaged easily.
Do not allow the hose to become excessively twisted and bent when working with them, and pay special attention to
all the brake lines not to damage them when repairing o
r
replacing other parts (axle, suspension, etc).
• Inspection for leakage should be performed by depressing
the brake pedal fully.
If leakage is apparent at the circumference of joints, retighten or replace these parts.
This procedure must be performed whenever brake lines are installed.
• After disconnecting the hoses and pipes, cap or tape the
openings to prevent entry of foreign material.



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ISUZU KB P190 2007

5C-40 BRAKES
INSPECTION AND REPAIR

Make necessary correction or parts replacement if wear damage or any other abnormal conditions are found
through inspection.



• Rotor
• Caliper body
• Cylinder bore
• Piston
• Support bracket
• Lock bolt
• Guide pin



Visual Check
Inspect the following parts for wear, bending, distortion,
cracking, corrosion, or other abnormal conditions.





Rotor
• Thickness (t) mm (in)
StandardReplacement thickness
(Discard)
4×2
(Except HIGH RIDE) 26.0 (1.024)
24.6 (0.969)
4×2
(HIGH RIDE) 4×4 27.0 (1.063) 25.6 (1.008)


•
Run out
Limit mm (in)
0.075 (0.0029)

Before inspection, adjust the wheel bearing correctly.
Using a dial gauge, measure the run-out at the 10 mm inside
position from the rotor out-side edge of the disc pad contact
surface.


•
Parallelism (Total circumferential thickness variation)
Limit mm (in)
0.023 (0.0009)

Contact surface must be within 0.023 mm at the 10 mm inside
position from rotor-out side edge.
(Measurement; should be measured at more than 8 positions
in circumferential direction.)


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ISUZU KB P190 2007

5C-46 BRAKES



RUW 55CSH000401


Important Operations
4. Spring; shoe hold
Push the shoe hold spring toward the brake shoe and hold it
(1). Rotate the spring to remove it from the shoe hold pin (2).


6. Spring; shoe to shoe, lower
Slide the brake shoes and lower spring toward the ground.
Remove the lower spring.


INSPECTION AND REPAIR
Make necessary correction or parts replacement if wear damage or any other abnormal conditions are found
through inspection.



• Brake drum
• Back plate
• Brake lining
• W heel cylinder body
• Piston
• Piston cup
• Return spring



Visual check
Inspect the following parts for wear scuffs, scratches,
corrosion, stains, deterioration, or other abnormal conditions.





Thickness of the Brake Lining
Thickness mm (in)
standard (T) Limit (t)
4× 2, 4 ×4 5.0 (0.197) 1.0 (0.039)



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ISUZU KB P190 2007

5C-56 BRAKES
INSPECTION AND REPAIR

Make necessary correction or parts replacement if wear damage or any other abnormal conditions are found
through inspection.




• Cylinder body inside face
• Piston
• Piston cup
• Return port, Supply port
• Return spring
• Guide assembly (O-ring, Cup)
• Front seal



Visual Check
Inspect the following parts for wear, distortion, cuts, nicks,
corrosion, or other abnormal conditions.






RTW 75CSH002401

Return Port
Check the return port for obstructions and if necessary, clean
with a tag wire.
Blow away foreign matter with compressed air.


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ISUZU KB P190 2007

6 – 2 TROUBLESHOOTING
Basic Inspection Procedure
Follow the under inspection procedure, when the problem vehicle comes workshop. Step Inspection point Inspection result YES NO
1 Check the check engine lamp Is the check engine lamp turn ON ? Go to
section
6E “On Board Diagnostic
(OBD) System Check" Go to Step 2
2 The battery fluid level and the
gravity Was the problem found? Re-charge the
battery or
replace the battery Go to Step 3
3 The engine coolant capacity Was the problem found? Replenish the
engine coolant Go to Step 4
4 The engine oil level Was the problem found? Replenish the
engine oil Go to Step 5
5 The air cleaner element Was the problem found? Clean or
replace Go to Step 6
6 The piping fixing condition (oil,
vacuum and fuel piping) Was the problem found? Return normal
condition Go to Step 7
7 The drive belt tension and break Was the problem found? Re-adjust the
tension or replace Go to Step 8
8 Go to section 6E “On Board
Diagnostic (OBD) System
Check” Was the problem found?
Verify repair Go to Step 9
9 Go to mechanical
troubleshooting chart Was the problem found?
Verify repair —


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ISUZU KB P190 2007