2007 ISUZU KB P190 wheel

FRONT WHEEL DRIVE 4C1-5
FRONT DIFFERENTIAL
N⋅m (kgf ⋅m/lb ⋅ft)





RTW 440LF000901


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ISUZU KB P190 2007

4C1-6 FRONT WHEEL DRIVE
RECOMMENDED LIQUID GASKET
Type Brand Name Manufacture Remarks

RTV* Silicon Base ThreeBond 1207B
ThreeBond 1207C

ThreeBond 1215
Three Bond
Three Bond

Three Bond
For Engine Repairs


For Axle Case
Repairs, T/M
W ater Base ThreeBond 1141E Three Bond For Engine Repairs

Solvent ThreeBond 1104
BelcoBond 4
BelcoBond 401
BelcoBond 402 Three bond
Isuzu
Isuzu
Isuzu
For Engine Repairs
Anaerobic LOCTITE 515
LOCTITE 518 Loctite
Loctite All
* RTV : Room Temperature Vulcanizer

Note :
1. It is very important that the liquid gaskets listed above or their exact equivalent be used on the vehicle.
2. Be careful to use the specified amount of liquid gasket. Follow the manufacture's instructions at all times.
3. Be absolutely sure to remove all lubricants and moisture from the connecting surfaces before applying the liquid gasket.
The connecting surfaces must be perfectly dry.
4. LOCTITE 515 and LOCTITE 518 harden upon contact with a metal surface.
Do not apply LOCTITE 515 or LOCTITE 518 between two metal surfaces having a clearance of greater than 0.25 mm (0.01 in). Poor adhesion will result.

RECOMMENDED THREAD LOCKING AGENTS

LOCTITE Type LOCTITE Color Application Steps

LOCTITE 242
Blue 1. Completely remove all lubricant and moisture from the bolts and
the female threaded surfaces of the parts to be joined.
The surfaces must be perfectly dry.

LOCTITE 262
Red 2. Apply LOCTITE to the bolts.


LOCTITE 270
Green

LOCTITE 271
Red
3. Tighten the bolts to the specified torque.
4. W ait at least on hour before continuing the installation procedure.


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ISUZU KB P190 2007

FRONT WHEEL DRIVE 4C1-7
SERVICING




Hub Bearing Preload at the Wheel Pin
4×4, 4×2 (High Ride Suspension) Model N (kgf/lb)

New bearing and New oil seal 22 - 27
(2.2 - 2.8 / 4.9 - 6.2)
Reuse bearing and New oil seal 14 - 20
(1.4 - 2.0 / 3.1 - 4.5)
4×2 (Except High Ride Suspension) Model N (kgf/lb)
New bearing and New oil seal 9.3 - 13.3
(0.95 - 1.36 / 2.09 – 3.00)
Reuse bearing and New oil seal 9.3 - 13.3
(0.95 - 1.36 / 2.09 – 3.00)



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ISUZU KB P190 2007

4C1-8 FRONT WHEEL DRIVE
GENERAL DESCRIPTION
FRONT DRIVE AXLE (With Shift On The Fly)


412R300015


(Without Shift On The Fly)


RTW 440MF000101

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ISUZU KB P190 2007

FRONT WHEEL DRIVE 4C1-9
FRONT PROPELLER SHAFT










RUW 54CSF000101

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ISUZU KB P190 2007

4C1-10 FRONT WHEEL DRIVE
FRONT DRIVE AXLE ASSEMBLY
Front Drive Axle Assembly and Associated Parts


RTW 440LF000501

Legend
1. Propeller Shaft
2. Front Axle Case Assembly and Front Drive Shaft Assembly
3. W asher

4. Mounting Bolt
5. Tie-rod End ; Steering Unit
6. Knuckle and Back Plate
7. Hub and Disc Assembly
8. Suspension Crossmember



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ISUZU KB P190 2007

FRONT WHEEL DRIVE 4C1-11

Removal
1. Jack up the vehicle and support it using jack stand.
2. Remove the tire and wheel.
3. Remove the stone guard.
4. Remove the brake caliper fixing bolt and hang the caliper. Refer to Disc Brakes in Brake section.
5. Remove the antilock brake system speed sensor.
Refer to Front W heel Speed Sensor in Brake section.
6. Remove the hub and disc assembly.
Refer to Front Hub and Disc in this section.
7. Remove the propeller shaft, refer to Front Propeller Shaft in this section.
8. Loosen the height control arm of the torsion bar, then remove the torsion bar from lower control arm.
Refer to Torsion Bar in Suspension section.
9. Remove the suspension crossmember.
10. Remove the lower nut (1) of the stabilizer link.
11. Remove the lower bolt and nut (2) of the shock absorber.
12. Remove the tie-rod end from the knuckle.
Refer to Power Steering Unit in Steering Section.
13. Disconnect the breather hose of the front axle.
14. Disconnect the actuator connector.
15. Remove the bolts and nuts of the lower control arm (Frame side), then disconnect the lower control arm from frame.
16. Disconnect between the right side upper control arm and
the knuckle, then remove the knuckle with lower control
arm.
CAUTION :
When removing the knuckle, be careful not to damage the
oil seal inside of the knuckle.


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ISUZU KB P190 2007

4C1-12 FRONT WHEEL DRIVE

17. Support the differential case by the jack.
18. Remove the front axle mounting bolts and nuts, lower the jack slowly. Remove the left side drive shaft end from the
knuckle, then lower the axle assembly from the vehicle.
CAUTION :
1. During the work, be sure that the axle assembly is supported securely.
2. Be careful not to damage the bellows of the power steering unit by interference.
3. Be careful not to damage the breather pipe and breather pip bracket of the shift on the fly by
interference.


Installation
1. Support the differential case by the jack.
2. Jack up the front drive axle assembly, install the left side drive shaft to the knuckle, then install the mount bolts and
nuts.
CAUTION :
1. Be careful not to damage the bellows of the power steering unit by interference.
2. Be careful not to damage the breather pipe and breather pip bracket of the shift on the fly by
interference.
3. When installing the drive shaft to the knuckle, be careful not to damage the oil seal inside of the knuckle.

RTW 34CSH000101
3. Tighten the mounting bolts and nuts to the specified torque.
Torque : 169 N·m (17.2kgf·m/124 lb·ft)



4. Install the right side knuckle with lower control arm to the
upper control arm.
Refer to Knuckle in Suspension section.
CAUTION :
When insert the drive shaft to the knuckle, be careful not
to damage the oil seal inside of the knuckle.

5.
Align the bolt hole of the lower control arm, install the bolts
and nuts.

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ISUZU KB P190 2007