2007 ISUZU KB P190 lock

10-24 CAB
REASSEMBLY



7
6
2
3
1
10 4
14
13
11
12
16
15
8
9 5
16

RTW 7A0LF001001


Reassembly Steps
1. Anti rattler
2. Door harness assembly
▲ 3. Outside handle
4. Door lock assembly
5. Glass run
6. W indow regulator/Power window regulator
7. W indow glass
8. Glass run rear channel

9. Outer waste seal
10. Inside lever
11. W aterproof sheet
12. Speaker assembly
13. Bracket
14. Door trim panel
15. Bezel
▲ 16. Power window switch/W indow regulator
handle

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ISUZU KB P190 2007

CAB 10-29


Important Operations
1. Front Console Assembly • Refer to Floor Consol in this section.



RTW 6A0SH000101

2. Glove Box
• Remove 2 fixing screws and pull on the handle.




RTW 6A0SH000201

3. Instrument Panel Driver Lower Cover Assembly
1) Remove the engine hood opener 2 fixing screws.
2) Remove the lower cover one fixing screw.
3) Pull out the cover (Stick type parking brake only).
4) Pull out the lower cover assembly.


4. Driver Knee Bolster Assembly
• Remove 4 fixing bolts.
Caution:
For precautions on installation or removal of the SRS-air
bag system, refer to section 9 “Supplemental Restraint
System (SRS) - AIR BAG”
5. Driver Air Bag
6. Steering Wheel/Steering Cowl • Refer to Section 3B “STEERING COLUMN” for steering
lock assembly removal steps.



7. Meter Cluster Assembly
• Pull out the 4 clip positions.


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ISUZU KB P190 2007

CAB 10-31


RTW 7A0SH000301

13.Ashtray Case
• Pull out the ashtray case.
14. Center Cluster Assembly 1) Pull out the cluster at the 8 clip positions.
2) Disconnect the cigarette lighter, accessory socket, hazard switch, clock and 4W D switch connectors.
16. Control Lever Assembly • Remove the 2 fixing screws.
18.Ashtray Bracket • Remove the 3 fixing screws and illumination connector.



RTW 6A0SH000301

Caution:
For precautions on installation or removal of the SRS-air
bag system, refer to section 9 "Supplemental Restraint
System (SRS) - AIR BAG".
23. Passenger Air Bag
• Remove 2 fixing bolts, 2 fixing nuts and connector.
24. Side Ventilation Grille. • Pull out the grilles and disconnect the switch connecto
r
(Driver’s side).
25. Vent Duct Assembly/Defroster Nozzle Assembly • Refer to section 1 “HVAC” for the defroster nozzle and
ventilation duct removal steps.


27. Instrument Panel Assembly
• Remove the clip and 6 fixing bolts.



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ISUZU KB P190 2007

10-60 CAB

Important Operations - Removal
1. Front Sill Plate
• Pull out the 4 clip positions.


2. Fuel Filler Lid Opener Cover
• Pull out the 3 clip positions.


3. Fuel Filler Lid Opener Lever
• Remove the 2 opener fixing bolts and disconnect the
cable.


5. Fuel Filler Lid Cable Assembly
• Remove some fixing clips, turn the cable holder on the
side of the recess at 90 °counterclockwise and remove it
from the recess. Pull out the grommet in the direction o
f
the front of the vehicle and remove the cable assembly.


BACK TO CHAPTER INDEX TO MODEL INDEXISUZU KB P190 2007

CAB 10-63


Important Operations - Removal
1. Front Sill Plate
• Pull out the 4 clip positions.
2. Rear Sill Plate • Pull out the 2 clip positions.

4. Fuel Filler Lid Opener Cover
• Pull out the 3 clip positions.


5. Fuel Filler Lid Opener Lever
• Remove the 2 opener fixing bolts and disconnect the
cable.


7. Fuel Filler Lid Cable Assembly
• Remove some fixing clips, turn the cable holder on the
side of the recess at 90 °counterclockwise and remove it
from the recess. Pull out the grommet in the direction o
f
the front of the vehicle and remove the cable assembly.



BACK TO CHAPTER INDEX TO MODEL INDEXISUZU KB P190 2007

10-74 CAB
REAR SEAT (CREW CAB)
REMOVAL AND INSTALLATION



RTW 7A0MF000801


Removal Steps
1. Screw
▲ 2. Rear seat back
3. Nut
4. Rear seat cushion

Installation Steps
4. Rear seat cushion
▲ 3. Nut
▲ 2. Rear seat back
1. Screw





Important Operation - Removal
2. Rear Seat Back • Pull the strap in trim cover to release the seat back from
the rear panel.
Important Operations - Installation
3. Nut

Torque N ⋅m (kgf ⋅m/lb ⋅ft)
40 (4.1 / 30)
2. Rear Seat Back • Lock the seat back to the rear panel and insert the strap
into the trim cover.



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ISUZU KB P190 2007

CAB 10-91
TAIL GATE ASSEMBLY
REMOVAL AND INSTALLATION




Center Pull Handle Model
Removal Steps
1. Hole cover plate
▲ 2. Outside handle assembly
3. Tail gate lock assembly
4. Tail gate link
▲ 5. Tail gate
6. Tail gate hinge
7. Tail gate lock striker


Installation Steps
▲
7. Tail gate lock striker
▲ 6. Tail gate hinge
▲ 5. Tail gate
4. Tail gate link
▲ 3. Tail gate lock assembly
▲ 2. Outside handle assembly
1. Hole cover plate




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10-92 CAB


Important Operations - Removal
2. Outside handle assembly • Disconnect the lock link and remove the 2 fixing bolts.
5. Tail Gate 1) Removing the tailgate assembly may require two people.
2) Remove the tailgate hinge fixing bolts.


Important Operations - Installation
7. Tail Gate Lock Striker • Tighten the lock striker fixing bolts to the specified
torque.
Torque N ⋅m(kgf ⋅m/lb ⋅ft)
15 (1.5 / 11)












6. Tail Gate Hinge • Tighten the hinge fixing bolts to the specified torque.
C: Bolt
Torque N ⋅m(kgf ⋅m/lb ⋅ft)
40 (4.1 / 30)
5. Tail Gate 1) A: Bolts
Torque N ⋅m(kgf ⋅m/lb ⋅in)
13 (1.3 / 113)
2) B: Bolt
Torque N ⋅m(kgf ⋅m/lb ⋅in)
13 (1.3 / 113)
3) Check the tailgate and rear body.
a. Clearance: 5.0 mm (0.20 in.)
b. Height (Step): Flush
c. Height (Step): Flush
3. Tail Gate Lock Assembly • Tighten the lock assembly fixing bolts to the specified
torque.
Torque N ⋅m(kgf ⋅m/lb ⋅ft)
15 (1.5 / 11)
2. Outside Handle Assembly • Tighten the outside handle assembly fixing bolts to the
specified torque.
Torque N ⋅m(kgf ⋅m/lb ⋅in)
9 (0.9 / 78)





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