BASIC SERVICE PROCEDURE
EC-791
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Revision: 2007 April2007 M35/M45
Without CONSULT-II
1. Remove fuel pump fuse (1) located in IPDM E/R (2).
2. Start engine.
3. After engine stalls, crank it 2 or 3 times to release all fuel pres-
sure.
4. Turn ignition switch OFF.
5. Reinstall fuel pump fuse after servicing fuel system.
FUEL PRESSURE CHECK
CAUTION:
Before disconnecting fuel line, release fuel pressure from fuel line to eliminate danger.
NOTE:
Prepare pans or saucers under the disconnected fuel line because the fuel may spill out. The fuel
pressure cannot be completely released because Y50 models do not have fuel return system.
Use Fuel Pressure Gauge Kit (J-44321) to check fuel pressure.
1. Release fuel pressure to zero. Refer to EC-790, "
FUEL PRESSURE RELEASE" .
2. Install the inline fuel quick disconnect fitting A between fuel
damper (1) and fuel tube.
3. Connect the fuel pressure gauge B (quick connect adapter
hose) to the inline fuel quick disconnect fitting.
4. Turn ignition switch ON and check for fuel leakage.
5. Start engine and check for fuel leakage.
6. Read the indication of fuel pressure gauge.
7. If result is unsatisfactory, go to next step.
8. Check the following.
Fuel hoses and fuel tubes for clogging
Fuel filter for clogging
Fuel pump
Fuel pressure regulator for clogging
If OK, replace fuel level sensor unit, fuel filter and fuel pump assembly.
If NG, repair or replace.
PBIB2697E
At idling:
Approximately 350 kPa (3.57 kg/cm2 , 51 psi)
PBIB2720E
EC-794
[VK45DE]
TROUBLE DIAGNOSIS
Revision: 2007 April2007 M35/M45
Detailed Flow
1. GET INFORMATION FOR SYMPTOM
Get the detailed information from the customer about the symptom (the condition and the environment when
the incident/malfunction occurred) using the EC-796, "
DIAGNOSTIC WORKSHEET" .
>> GO TO 2.
2. CHECK DTC*1
1. Check DTC*1 .
2. Perform the following procedure if DTC*
1 is displayed.
–Record DTC*1 and freeze frame data*2 . (Print them out with CONSULT-II or GST.)
–Erase DTC*1 . (Refer to EC-770, "HOW TO ERASE EMISSION-RELATED DIAGNOSTIC INFORMA-
TION" .)
–Study the relationship between the cause detected by DTC*1 and the symptom described by the cus-
tomer. (Symptom Matrix Chart is useful. Refer to EC-801, "
Symptom Matrix Chart" .)
3. Check related service bulletins for information.
Is any symptom described and any DTC detected?
Symptom is described, DTC*1 is displayed>>GO TO 3.
Symptom is described, DTC*
1 is not displayed>>GO TO 4.
Symptom is not described, DTC*
1 is displayed>>GO TO 5.
3. CONFIRM THE SYMPTOM
Try to confirm the symptom described by the customer (except MIL ON).
DIAGNOSIS WORK SHEET is useful to verify the incident.
Connect CONSULT-II to the vehicle in “DATA MONITOR (AUTO TRIG)” mode and check real time diagnosis
results.
Verify relation between the symptom and the condition when the symptom is detected.
>> GO TO 5.
4. CONFIRM THE SYMPTOM
Try to confirm the symptom described by the customer.
DIAGNOSIS WORK SHEET is useful to verify the incident.
Connect CONSULT-II to the vehicle in “DATA MONITOR (AUTO TRIG)” mode and check real time diagnosis
results.
Verify relation between the symptom and the condition when the symptom is detected.
>> GO TO 6.
TROUBLE DIAGNOSIS
EC-795
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Revision: 2007 April2007 M35/M45
5. PERFORM DTC CONFIRMATION PROCEDURE
Perform DTC Confirmation Procedure for the displayed DTC*
1 , and then make sure that DTC*1 is detected
again.
At this time, always connect CONSULT-II to the vehicle, and check diagnostic results in real time on “DATA
MONITOR (AUTO TRIG)”.
If two or more DTCs*
1 are detected, refer to EC-798, "DTC Inspection Priority Chart" and determine trouble
diagnosis order.
NOTE:
Freeze frame data*2 is useful if the DTC*1 is not detected.
Perform Overall Function Check if DTC Confirmation Procedure is not included on Service Manual. This
simplified check procedure is an effective alternative though DTC*
1 cannot be detected during this check.
If the result of Overall Function Check is NG, it is the same as the detection of DTC*
1 by DTC Confirma-
tion Procedure.
Is DTC*
1 detected?
Ye s > > G O T O 1 0 .
No >> Check according to EC-857, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
6. PERFORM BASIC INSPECTION
Perform EC-780, "
Basic Inspection" .
With CONSULT-II>>GO TO 7.
Without CONSULT-II>>GO TO 9.
7. PERFORM DATA MONITOR (SPEC) MODE
With CONSULT-II
Make sure that “MAS A/F SE-B1”, “B/FUEL SCHDL”, and “A/F
ALPHA-B1”, “A/F ALPHA-B2” are within the SP value using CON-
SULT-II “DATA MONITOR (SPEC)” mode. Refer to EC-848, "
Diag-
nostic Procedure" .
Are they within the SP value?
Ye s > > G O T O 9 .
No >> GO TO 8.
8. DETECT MALFUNCTIONING PART BY TROUBLE DIAGNOSIS - SPECIFICATION VALUE
Detect malfunctioning part according to EC-847, "
TROUBLE DIAGNOSIS - SPECIFICATION VALUE" .
Is malfunctioning part detected?
Ye s > > G O T O 11 .
No >> GO TO 9.
9. DETECT MALFUNCTIONING SYSTEM BY SYMPTOM MATRIX CHART
Detect malfunctioning system according to EC-801, "
Symptom Matrix Chart" based on the confirmed symp-
tom in step 4, and determine the trouble diagnosis order based on possible causes and symptom.
>> GO TO 10.
SEF601Z
TROUBLE DIAGNOSIS
EC-805
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Revision: 2007 April2007 M35/M45
Engine Control Component Parts LocationNBS005AI
1. IPDM E/R 2. ICC brake hold relay
(ICC models only)3. Battery current sensor
4. Cooling fan relay 5. Refrigerant pressure sensor 6. Intake valve timing control position
sensor (bank 2)
7. Vacuum tank 8. Cooling fan motor-2 9. Intake valve timing control solenoid
valve (bank 2)
10. Cooling fan control module 11. Electric throttle control actuator 12. Intake valve timing control solenoid
valve (bank 1)
13. Cooling fan motor-1 14. Intake valve timing control position
sensor (bank 1)15. Camshaft position sensor (PHASE)
16. Mass air flow sensor
(with intake air temperature sensor)17. Ignition coil (with power transistor)
and spark plug (bank 1)18. VIAS control solenoid valve
19. Fuel injector (bank 1) 20. Engine coolant temperature sensor 21. Power valve actuator
22. Knock sensor (bank 1) 23. Knock sensor (bank 2) 24. Fuel injector (bank 2)
25. EVAP canister purge volume control
solenoid valve26. EVAP service port 27. Ignition coil (with power transistor)
and spark plug (bank 2)
PBIB2674E
EC-810
[VK45DE]
TROUBLE DIAGNOSIS
Revision: 2007 April2007 M35/M45
: Vehicle front
1. EVAP canister purge volume control
solenoid valve2. EVAP service port 3. EVAP canister vent control valve
4. EVAP control system pressure sensor 5. EVAP canister 6. Crankshaft position sensor (POS)
7. Power steering pressure sensor
PBIB2679E
TROUBLE DIAGNOSIS
EC-829
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Revision: 2007 April2007 M35/M45
*: This function is not necessary in the usual service procedure.
SELF-DIAG RESULTS MODE
Self Diagnostic Item
Regarding items of DTC and 1st trip DTC, refer to EC-757, "Emission-Related Diagnostic Information" .
Freeze Frame Data and 1st Trip Freeze Frame Data
EVAP SYSTEM CLOSE CLOSE THE EVAP CANISTER VENT CONTROL VALVE IN
ORDER TO MAKE EVAP SYSTEM CLOSE UNDER THE
FOLLOWING CONDITIONS.
IGN SW ON
ENGINE NOT RUNNING
AMBIENT TEMPERATURE IS ABOVE 0°C (32°F).
NO VACUUM AND NO HIGH PRESSURE IN EVAP SYS-
TEM
FUEL TANK TEMP. IS MORE THAN 0°C (32°F).
WITHIN 10 MINUTES AFTER STARTING “EVAP SYS-
TEM CLOSE”
WHEN TRYING TO EXECUTE “EVAP SYSTEM CLOSE”
UNDER THE CONDITION EXCEPT ABOVE, CONSULT-
II WILL DISCONTINUE IT AND DISPLAY APPROPRI-
ATE INSTRUCTION.
NOTE:
WHEN STARTING ENGINE, CONSULT-II MAY DISPLAY
“BATTERY VOLTAGE IS LOW. CHARGE BATTERY”,
EVEN IN USING CHARGED BATTERY.When detecting EVAP vapor leak
point of EVAP system
VIN REGISTRATION
IN THIS MODE VIN IS REGISTERED IN ECM When registering VIN in ECM
TARGET IDLE RPM ADJ*
IDLE CONDITION When setting target idle speed
TARGET IGN TIM ADJ*
IDLE CONDITION When adjusting target ignition tim-
ing WORK ITEM CONDITION USAGE
Freeze frame data
item*Description
DIAG TROUBLE
CODE
[PXXXX]
The engine control component part/control system has a trouble code, it is displayed as PXXXX. (Refer to
EC-718, "
INDEX FOR DTC" .)
FUEL SYS-B1
“Fuel injection system status” at the moment a malfunction is detected is displayed.
One mode in the following is displayed.
Mode2: Open loop due to detected system malfunction
Mode3: Open loop due to driving conditions (power enrichment, deceleration enleanment)
Mode4: Closed loop - using oxygen sensor(s) as feedback for fuel control
Mode5: Open loop - has not yet satisfied condition to go to closed loop FUEL SYS-B2
CAL/LD VALUE [%]
The calculated load value at the moment a malfunction is detected is displayed.
COOLANT TEMP
[°C] or [°F]
The engine coolant temperature at the moment a malfunction is detected is displayed.
L-FUEL TRM-B1 [%]
“Long-term fuel trim” at the moment a malfunction is detected is displayed.
The long-term fuel trim indicates much more gradual feedback compensation to the base fuel schedule
than short-term fuel trim. L-FUEL TRM-B2 [%]
S-FUEL TRM-B1 [%]
“Short-term fuel trim” at the moment a malfunction is detected is displayed.
The short-term fuel trim indicates dynamic or instantaneous feedback compensation to the base fuel
schedule. S-FUEL TRM-B2 [%]
ENGINE SPEED
[rpm]
The engine speed at the moment a malfunction is detected is displayed.
VEHICL SPEED
[km/h] or [mph]
The vehicle speed at the moment a malfunction is detected is displayed.
EC-838
[VK45DE]
TROUBLE DIAGNOSIS
Revision: 2007 April2007 M35/M45
Operation
1. “AUTO TRIG”
While trying to detect the DTC/1st trip DTC by performing the “DTC Confirmation Procedure”, be sure
to select to “DATA MONITOR (AUTO TRIG)” mode. You can confirm the malfunction at the moment it is
detected.
While narrowing down the possible causes, CONSULT-II should be set in “DATA MONITOR (AUTO
TRIG)” mode, especially in case the incident is intermittent.
When you are inspecting the circuit by gently shaking (or twisting) the suspicious connectors, compo-
nents and harness in the “DTC Confirmation Procedure”, the moment a malfunction is found the DTC/
1st trip DTC will be displayed. (Refer to “INCIDENT SIMULATION TESTS” in GI-28, "
How to Perform
Efficient Diagnosis for an Electrical Incident" .)
2. “MANU TRIG”
If the malfunction is displayed as soon as “DATA MONITOR” is selected, reset CONSULT-II to “MANU
TRIG”. By selecting “MANU TRIG” you can monitor and store the data. The data can be utilized for fur-
ther diagnosis, such as a comparison with the value for the normal operating condition.
Generic Scan Tool (GST) FunctionNBS005AO
DESCRIPTION
Generic Scan Tool (OBDII scan tool) complying with SAE J1978 has
8 different functions explained below.
ISO9141 is used as the protocol.
The name “GST” or “Generic Scan Tool” is used in this service man-
ual.
PBIB0197E
SEF139P
TROUBLE DIAGNOSIS
EC-839
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Revision: 2007 April2007 M35/M45
FUNCTION
INSPECTION PROCEDURE
1. Turn ignition switch OFF.
2. Connect GST to data link connector (1), which is located under
LH dash panel near the hood opener handle.
Diagnostic service Function
Service $01 READINESS TESTSThis diagnostic service gains access to current emission-related data values, including
analog inputs and outputs, digital inputs and outputs, and system status information.
Service $02 (FREEZE DATA)This diagnostic service gains access to emission-related data value which were stored by
ECM during the freeze frame. For details, refer to EC-762, "
FREEZE FRAME DATA AND
1ST TRIP FREEZE FRAME DATA" .
Service $03 DTCsThis diagnostic service gains access to emission-related power train trouble codes which
were stored by ECM.
Service $04 CLEAR DIAG INFOThis diagnostic service can clear all emission-related diagnostic information. This
includes:
Clear number of diagnostic trouble codes (Service $01)
Clear diagnostic trouble codes (Service $03)
Clear trouble code for freeze frame data (Service $01)
Clear freeze frame data (Service $02)
Reset status of system monitoring test (Service $01)
Clear on board monitoring test results (Service $06 and $07)
Service $06 (ON BOARD TESTS)This diagnostic service accesses the results of on board diagnostic monitoring tests of
specific components/systems that are not continuously monitored.
Service $07 (ON BOARD TESTS)This diagnostic service enables the off board test drive to obtain test results for emission-
related powertrain components/systems that are continuously monitored during normal
driving conditions.
Service $08 —This diagnostic service can close EVAP system in ignition switch ON position (Engine
stopped). When this diagnostic service is performed, EVAP canister vent control valve
can be closed.
In the following conditions, this diagnostic service cannot function.
Low ambient temperature
Low battery voltage
Engine running
Ignition switch OFF
Low fuel temperature
Too much pressure is applied to EVAP system
Service $09 (CALIBRATION ID)This diagnostic service enables the off-board test device to request specific vehicle infor-
mation such as Vehicle Identification Number (VIN) and Calibration IDs.
PBIB2712E