SUSPENSION ARM
RSU-13
C
D
F
G
H
I
J
K
L
MA
B
RSU
Revision: 2007 April2007 M35/M45
If it is outside the specified range, replace suspension arm assembly.
INSTALLATION
Installation is the reverse order of removal. For tightening torque. Refer to RSU-7, "Components" .
CAUTION:
Do not reuse non-reusable parts.
Perform the final tightening of rear suspension member installation position (rubber bushing) under
unladen condition with tires on level ground. Refer to RSU-5, "
Wheel Alignment Inspection" .
Adjust neutral position of steering angle sensor after checking the wheel alignment. Refer to BRC-6,
"Adjustment of Steering Angle Sensor Neutral Position" .
RSU-14
RADIUS ROD
Revision: 2007 April2007 M35/M45
RADIUS RODPFP:55110
Removal and InstallationNES000JD
REMOVAL
1. Remove tire with a power tool.
2. Remove brake caliper with a power tool. Hang it in a place where it will not interfere with work. Refer to
BR-28, "
REAR DISC BRAKE" .
CAUTION:
Do not depressing brake pedal while brake caliper is removed.
3. Put matching marks on both disc rotor and the wheel hub and
bearing assembly. then remove disc rotor.
4. Remove rear lower link and coil spring. Refer to RSU-16, "
REAR
LOWER LINK & COIL SPRING" .
5. Remove mounting bolt in lower side of shock absorber with a
power tool.
6. Remove mounting bolt and nut in axle side of front lower link
with a power tool.
7. Remove mounting bolt and nut in axle side of radius rod with a
power tool.
8. Remove mounting bolt in rear suspension member side of
radius rod with a power tool, then remove radius rod from vehicle.
INSPECTION AFTER REMOVAL
Check radius rod and bushing for any deformation, cracks, or damage. Replace if there are.
INSTALLATION
Installation is the reverse order of removal. For tightening torque. Refer to RSU-7, "Components" .
CAUTION:
Do not reuse non-reusable parts.
Assemble disc rotor and wheel hub and bering assembly by
aligning each matching mark as shown in the figure when install-
ing disc rotor.
Perform final tightening of rear suspension member and axle
installation position (rubber bushing) under unladen condition
with tires on level ground. Check wheel alignment. Refer to
RSU-5, "
Wheel Alignment Inspection" .
Adjust neutral position of steering angle sensor after checking
the wheel alignment. Refer to BRC-6, "
Adjustment of Steering
Angle Sensor Neutral Position" .
SDIA2638E
SDIA2638E
FRONT LOWER LINK
RSU-15
C
D
F
G
H
I
J
K
L
MA
B
RSU
Revision: 2007 April2007 M35/M45
FRONT LOWER LINKPFP:55110
Removal and InstallationNES000JE
REMOVAL
1. Remove tire with a power tool.
2. Set a jack under rear lower link to relieve the coil spring tension.
3. Remove mounting nut and bolt between front lower link and rear suspension member with a power tool.
4. Remove mounting nut and bolt between front lower link and axle with a power tool.
5. Remove front lower link from vehicle.
INSPECTION AFTER REMOVAL
Check front lower link and bushing for any deformation, cracks, or damage. Replace if there are.
INSTALLATION
Installation is the reverse order of removal. For tightening torque. Refer to RSU-7, "Components" .
CAUTION:
Do not reuse non-reusable parts.
Perform the final tightening of rear suspension member and axle installation position (rubber bushing)
under unladen condition with tires on level ground. Check wheel alignment. Refer to RSU-5, "
Wheel Align-
ment Inspection" .
Adjust neutral position of steering angle sensor after checking the wheel alignment. Refer to Refer to
BRC-6, "
Adjustment of Steering Angle Sensor Neutral Position" .
RSU-16
REAR LOWER LINK & COIL SPRING
Revision: 2007 April2007 M35/M45
REAR LOWER LINK & COIL SPRINGPFP:551B0
Removal and InstallationNES000JF
REMOVAL
1. Remove tire with a power tool.
2. Set a jack under rear lower link to relieve the coil spring tension.
3. Loosen mounting bolt and nut of rear lower link inside of suspension member, and then remove mounting
bolt and nut inside of axle with a power tool.
4. Slowly lower jack, then remove upper seat, coil spring and rubber sheet from rear lower link.
5. Remove mounting bolt and nut inside of suspension member to remove rear lower link with a power tool.
INSPECTION AFTER REMOVAL
Check rear lower link, bushing and coil spring for deformation, cracks, and damage. Replace rear lower link
and coil spring if there are.
INSTALLATION
Installation is the reverse order of removal. For tightening torque. Refer to RSU-7, "Components" .
CAUTION:
Do not reuse non-reusable parts.
Make sure that upper seat is attached as shown in the figure.
CAUTION:
Make sure that the projecting parts (3) on upper seat inside
is securely fitted on the bracket tabs(3).
Match up rubber seat indentions and rear lower link grooves and
attach.
CAUTION:
Make sure spring is not up side down. The top and bottom
are indicated by paint color.
Perform the final tightening of rear suspension member and axle
installation position (rubber bushing) under unladen condition
with tires on level ground. Check wheel alignment. Refer to
RSU-5, "
Wheel Alignment Inspection" .
Adjust neutral position of steering angle sensor after checking
the wheel alignment. Refer to BRC-6, "
Adjustment of Steering
Angle Sensor Neutral Position" .
SEIA0333E
SE-12
AUTOMATIC DRIVE POSITIONER
Revision: 2007 April2007 M35/M45
System DescriptionNIS0025R
The system automatically moves the driver seat, steering and door mirror position by the driver seat con-
trol unit and the automatic drive positioner control unit. The driver seat control unit corresponds with the
automatic drive positioner control unit via UART communication. The driver seat control unit can store the
optimum driving positions (driver seat, steering and door mirror position) for 2 people. If the driver
changes, one-touch operation allows changing to the other driving position.
The driver seat, steering and door mirror position are adjusted automatically to the proper positions for the
driver in different ways: MEMORY OPERATION, EXITING OPERATION, ENTRY OPERATION and
INTELLIGENT KEY INTERLOCK OPERATION.
MANUAL OPERATION
The driving position (seat, steering and door mirror position) can be adjusted with the power seat switch, ADP
steering switch and door mirror control switch.
NOTE:
The door mirrors can be manually operated with the ignition switch in either ACC or ON.
MEMORY OPERATION
The driver seat control unit can store the optimum driving positions (seat, steering and door mirror position) for
2 people. If the front seat position is changed, one-touch (pressing desired memory switch for more than 0.5
second) operation allows changing to the other driving position.
Operation procedure
1. Turn ignition switch ON.
2. Press desired memory switch for 0.5 second. (Indicator LED illuminates.)
3. Driver seat, steering and door mirror will move to the memorized position.
(Indicator LED blinks during adjustment, then illuminates for 5 seconds.)
Operation Condition
If the following conditions are not satisfied, memory switch operation is not performed.
Ignition switch is in ON position.
Driver side power seat switch, ADP steering switch and door mirror control switch are not operated.
Seat memory switch and set switch are not operated.
Output malfunction is not detected.
CAN and UART communications are normal.
A/T selector lever position is in P position.
Detention switch malfunction is not detected.
[Detention switch malfunction is sensed when detention switch remains OFF, vehicle speed is higher than
7 km/H. (4 MPH).]
Input voltage from tilt sensor and telescopic sensor are normal.
NOTE:
The memory operation operates following order.
Function Description
Manual operationThe driving position (seat, steering and door mirror position) can be adjusted with
the power seat switch ADP steering switch or door mirror control switch.
Auto-
matic
operationMemory operation The seat, steering and door mirror move to the stored driving position by pushing
seat memory switch (1 or 2).
Entry/
Exiting
functionExiting operation At exit, the seat moves backward and the steering wheel moves upward.
Entry operationAt entry, the seat and steering wheel returns from exiting position to the previous
driving position before the exiting operation.
Intelligent Key interlock operationPerform memory operation, exiting operation and entry operation by pressing Intel-
ligent Key unlock button.
AUTOMATIC DRIVE POSITIONER
SE-13
C
D
E
F
G
H
J
K
L
MA
B
SE
Revision: 2007 April2007 M35/M45
*: Door mirror operation starts with the start of seat sliding operation.
Storing Memory Procedure
1. Turn ignition switch to ON.
2. Shift A/T selector lever to P position.
3. Adjust position of driver seat, steering and mirror position.
4. Press set switch.
Indicator LED for which driver seat positions are already retained in memory is illuminated for 5 sec-
onds.
Indicator LED for which driver seat positions are not retained in memory is illuminated for 0.5 second.
5. Press memory switch for which driver seat positions are to be entered in memory for more than 0.5 sec-
ond within 5 seconds after pressing the set switch (during the indicator LED is illuminated).
To enter driver seat positions in blank memory, indicator LED will be illuminated for 5 seconds.
To modify driver seat positions, indicator LED will be turned OFF for 0.5 second then illuminated for 5
seconds.
6.
If you need setting of INTELLIGENT KEY INTERLOCK OPERATION, continue this procedure.
If you don't need setting of INTELLIGENT KEY INTERLOCK OPERATION, the procedure is finished.
Conform the operations of each part with the MEMORY OPERATION.
7. Press intelligent key unlock button within 5 seconds after pressing memory switch.
(While memory switch LED is illuminated.)
8. Conform the operations of each part with MEMORY OPERATION and INTELLIGENT KEY INTERLOCK
OPERATION.
NOTE:
Driving position is erased from the memory when battery cable is disconnected.
Order of priority Operated portion
1* Seat sliding
2 Steering telescopic
3 Steering wheel tilt
4 Seat reclining
5 Seat lifter (front)
6 Seat lifter (rear)
SE-16
AUTOMATIC DRIVE POSITIONER
Revision: 2007 April2007 M35/M45
INITIALIZATION PROCEDURE
After reconnecting battery cable, perform initialization procedure A or B. If initialization has not been per-
formed, EXITING OPERATION will not operate.
Procedure A
1. Turn ignition switch from ACC to OFF position.
2. Driver door switch is ON (open) → OFF (close) → ON (open).
3. END
Procedure B
1. Drive the vehicle at more than 25 km/h (16 MPH).
2. END
SETTING CHANGE FUNCTION
The settings of the automatic driving positioner system can be changed, using CONSULT-II and the display
unit in the center of the instrument panel.
×: Applicable –: Not applicable
It is possible to set sliding driver seat for entry/exit of vehicle by pressing set switch.
CAN Communication System DescriptionNIS0025S
CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul-
tiplex communication line with high data communication speed and excellent error detection ability. Many elec-
tronic control units are equipped onto a vehicle, and each control unit shares information and links with other
control units during operation (not independent). In CAN communication, control units are connected with 2
communication lines (CAN H line, CAN L line) allowing a high rate of information transmission with less wiring.
Each control unit transmits/receives data but selectively reads required data only.
CAN Communication UnitNIS0025T
Refer to LAN-50, "CAN System Specification Chart" .
Setting item ContentCONSULT–II
(WORK SUPPORT)Display unitFactory
setting
Change seat sliding volume
settingThe distance at retain operation
can be selected from the following
3 modes.40 mm
—×
80 mm —
150 mm —
Change the Entry/Exit seat
slide function settingThe seat sliding turnout and return
at entry/exit can be selected: ON
(operated) – OFF (not operated)ON ON: Indicator lamp ON×
OFF OFF: Indicator lamp OFF —
Change the Entry/Exit tilt
steering wheel function settingLift up and backward steering
wheel at entry and exit can be
selected: ON (operated) - OFF (not
operated)ON ON: Indicator lamp ON×
OFF OFF: Indicator lamp OFF —
Reset custom settings All settings to default. —Default: Setting button
OFF—
Content Setting change operation Indicator LED
The seat sliding turnout and
steering wheel up/backward at
entry/exit can be operated.
Press the set switch for more than 10 secondsBlinking twice
The seat sliding turnout and
steering wheel up/backward at
entry/exit can be not operated.Blinking ones
SE-50
AUTOMATIC DRIVE POSITIONER
Revision: 2007 April2007 M35/M45
4. CHECK DRIVER SEAT CONTROL UNIT OUTPUT SIGNAL
1. Connect the driver seat control unit connector.
2. Check voltage between driver seat control unit connector and ground.
OK or NG
OK >> Replace rear lifting motor.
NG >> Replace driver seat control unit.
Check Telescopic Motor Circuit NIS0026B
1. CHECK STEERING WHEEL TELESCOPIC MECHANISM
Check following.
Operation malfunction caused by steering wheel telescopic mechanism deformation or pinched harness
or other foreign materials
Operation malfunction and interference with other parts by poor installation
OK or NG
OK >> GO TO 2.
NG >> Repair the malfunctioning part and check again.
2. CHECK FUNCTION
With CONSULT-II
Check operation with “TELESCO MOTOR” in ACTIVE TEST.
OK or NG
OK >> Steering telescopic motor circuit is OK.
NG >> GO TO 3.
Driver
seat
control
unit
connectorTerminals
ConditionVoltage (V)
(Approx.)
(+) (–)
B20538
GroundLifting switch (rear) ON
(UP operation)Battery voltage
Other than above 0
39Lifting switch (rear) ON
(DOWN operation)Battery voltage
Other than above 0
PIIB6139E
Test item Description
TELESCO
MOTORThe telescopic motor is activated by receiving the drive signal.
PIIA0277E