FFD-1
FRONT FINAL DRIVE
D DRIVELINE/AXLE
CONTENTS
C E F
G H
I
J
K L
M
SECTION
A
B
FFD
Revision: 2006 July 2007 FX35/FX45
FRONT FINAL DRIVE
PRECAUTIONS .......................................................... 2
Service Notice or Precautions ............................. ..... 2
PREPARATION ...................................................... ..... 3
Special Service Tools .......................................... ..... 3
Commercial Service Tools ................................... ..... 5
NOISE, VIBRATION AND HARSHNESS (NVH)
TROUBLESHOOTING ........................................... ..... 6
NVH Troubleshooting Chart ................................ ..... 6
DESCRIPTION ....................................................... ..... 7
Cross-Sectional View .......................................... ..... 7
DIFFERENTIAL GEAR OIL ................................... ..... 8
Changing Differential Gear Oil ............................ ..... 8
DRAINING ........................................................ ..... 8
FILLING ............................................................ ..... 8
Checking Differential Gear Oil ............................. ..... 8
OIL LEAKAGE AND OIL LEVEL ...................... ..... 8
FRONT OIL SEAL ................................................. ..... 9
Removal and Installation ..................................... ..... 9
REMOVAL ........................................................ ..... 9
INSTALLATION ................................................ ... 10
SIDE OIL SEAL ..................................................... ....11
Removal and Installation ..................................... .... 11
REMOVAL ........................................................ .... 11
INSTALLATION ................................................ .... 11
FRONT FINAL DRIVE ASSEMBLY ....................... ... 13
Removal and Installation (VQ35DE Models) ....... ... 13 COMPONENTS ................................................
... 13
REMOVAL ........................................................ ... 13
INSTALLATION ................................................ ... 13
Removal and Installation (VK45DE Models) ....... ... 15
COMPONENTS ................................................ ... 15
REMOVAL ........................................................ ... 15
INSTALLATION ................................................ ... 15
Disassembly and Assembly ................................. ... 17
COMPONENTS (VQ35DE MODELS) .............. ... 17
COMPONENTS (VK45DE MODELS) .............. ... 19
ASSEMBLY INSPECTION AND ADJUSTMENT ... 20
DISASSEMBLY ................................................ ... 24
INSPECTION AFTER DISASSEMBLY ............. ... 28
ADJUSTMENT AND SELECTION OF ADJUST-
ING WASHERS (SHIMS) ................................. ... 29
ASSEMBLY ...................................................... ... 32
SERVICE DATA AND SPECIFICATIONS (SDS) ... ... 39
General Specifications ......................................... ... 39
Inspection and Adjustment .................................. ... 39
DRIVE GEAR RUNOUT ................................... ... 39
DIFFERENTIAL SIDE GEAR CLEARANCE .... ... 39
PRELOAD TORQUE ........................................ ... 39
BACKLASH ...................................................... ... 39
COMPANION FLANGE RUNOUT .................... ... 39
SELECTIVE PARTS ......................................... ... 39
FFD-6
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
Revision: 2006 July 2007 FX35/FX45
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTINGPFP:00003
NVH Troubleshooting ChartNDS000B6
Use the chart below to help you find the cause of the symptom. If necessary, repair or replace these parts.
×: Applicable Reference page
Refer to
FFD-28, "
INSPECTION AFTER DISASSEMBLY
" .
Refer to FFD-21, "
Tooth Contact
" .
Refer to FFD-28, "
INSPECTION AFTER DISASSEMBLY
" .
Refer to FFD-23, "
Backlash
" .
Refer to FFD-23, "
Companion Flange Runout
" .
Refer to FFD-8, "
Checking Differential Gear Oil
" .
NVH in PR section.
NVH in FAX, RAX, FSU and RSU sections.
NVH in WT section.
NVH in WT section.
NVH in FAX and RAX section.
NVH in BR section.
NVH in PS section.
Possible cause and SUSPECTED PARTS
Gear tooth rough
Gear contact improper
Tooth surfaces worn
Backlash incorrect
Companion flange excessive runout
Gear oil improper
PROPELLER SHAFT
AXLE AND SUSPENSION
TIRES
ROAD WHEEL
DRIVE SHAFT
BRAKES
STEERING
Symptom Noise ×××××××××××××
FFD-8
DIFFERENTIAL GEAR OIL
Revision: 2006 July 2007 FX35/FX45
DIFFERENTIAL GEAR OILPFP:KLD30
Changing Differential Gear OilNDS000CP
DRAINING
1. Stop engine.
2. Remove drain plug (1) and drain gear oil.
3. Set a gasket on drain plug (1) and install it to final drive assem- bly and tighten to the specified torque. Refer to FFD-17, "
COM-
PONENTS (VQ35DE MODELS)" , FFD-19, "COMPONENTS
(VK45DE MODELS)" .
CAUTION:
Do not reuse gasket.
FILLING
1. Remove filler plug (1). Fill with new gear oil until oil level reaches
the specified level near filler plug mounting hole.
2. After refilling oil, check oil level. Set a gasket to filler plug (1), then install it to final drive assembly. Refer to FFD-17, "
COMPO-
NENTS (VQ35DE MODELS)" , FFD-19, "COMPONENTS
(VK45DE MODELS)" .
CAUTION:
Do not reuse gasket.
Checking Differential Gear OilNDS000CQ
OIL LEAKAGE AND OIL LEVEL
Make sure that oil is not leaking from final drive assembly or around it.
Remove filler plug (1) and check oil level from filler plug mount-
ing hole as shown in the figure.
CAUTION:
Do not start engine while checking oil level.
Set a gasket on filler plug (1) and install it on final drive assem-
bly. Refer to FFD-17, "
COMPONENTS (VQ35DE MODELS)" ,
FFD-19, "
COMPONENTS (VK45DE MODELS)" .
CAUTION:
Do not reuse gasket.
PDIA0781J
Oil grade and Viscosity:
Refer to MA-12, "
Fluids and Lubricants" .
Oil capacity:
Approx. 0.65 (1-3/8 US pt, 1-1/8 Imp pt)
PDIA0782J
PDIA0782J
FFD-12
SIDE OIL SEAL
Revision: 2006 July 2007 FX35/FX45
5. When oil leaks while removing, check oil level after the installation. Refer to FFD-8, "Checking Differential
Gear Oil" .
FFD-16
FRONT FINAL DRIVE ASSEMBLY
Revision: 2006 July 2007 FX35/FX45
Tighten mounting bolts in the order as described below when
installing front final drive assembly: upper side of gear carrier
(1), part of carrier cover (2), lower part of gear carrier (3).
CAUTION:
Align the mating faces of gear carrier and oil pan for instal-
lation.
When installing breather hoses and tube, refer to the figure.
CAUTION:
Make sure there are no pinched or restricted areas on the
breather hose caused by bending or winding when install-
ing it.
Install breather connector as shown in the figure.
When oil leaks while removing final drive assembly, check oil
level after the installation. Refer to FFD-8, "
Checking Differential
Gear Oil" .
PDIA1213E
PDIA0661E
Angle “A”: 22.5°
“B”: 22.5 - 45 °
PDIA0822E
GI-1
GENERAL INFORMATION
A GENERAL INFORMATION
CONTENTS
C
D E
F
G H
I
J
K L
M B
GI
SECTION
Revision: 2006 July
2007 FX35/FX45
GENERAL INFORMATION
PRECAUTIONS .......................................................... 3
Description .......................................................... ..... 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” ............................................................. ..... 3
Precautions for NVIS/IVIS (NISSAN/INFINITI
VEHICLE IMMOBILIZER SYSTEM - NATS) (If
Equipped) ............................................................ ..... 3
Precautions Necessary for Steering Wheel Rotation
After Battery Disconnect ..................................... ..... 4
OPERATION PROCEDURE ............................ ..... 4
Precautions for Procedures without Cowl Top Cover ..... 4
General Precautions ........................................... ..... 4
Precautions for Three Way Catalyst .................... ..... 6
Precautions for Fuel (Unleaded Premium Gasoline
Recommended) ................................................... ..... 6
Precautions for Fuel (Unleaded Premium Gasoline
Required) ............................................................ ..... 7
Precautions for Multiport Fuel Injection System or
Engine Control System ....................................... ..... 7
Precautions for Hoses ......................................... ..... 7
HOSE REMOVAL AND INSTALLATION .......... ..... 7
HOSE CLAMPING ........................................... ..... 8
Precautions for Engine Oils ................................. ..... 8
HEALTH PROTECTION PRECAUTIONS ........ ..... 8
Precautions for the Environment ......................... ..... 8
Precautions for Air Conditioning .......................... ..... 9
HOW TO USE THIS MANUAL .............................. ... 10
Description .......................................................... ... 10
Terms .................................................................. ... 10
Units .................................................................... ... 10
Contents .............................................................. ... 10
Components ........................................................ .... 11
SYMBOLS ........................................................ .... 11
How to Follow Trouble Diagnoses ....................... ... 12
DESCRIPTION ................................................. ... 12
HOW TO FOLLOW TEST GROUPS IN TROU-
BLE DIAGNOSES ............................................ ... 12
HARNESS WIRE COLOR AND CONNECTOR
NUMBER INDICATION .................................... ... 13 KEY TO SYMBOLS SIGNIFYING MEASURE-
MENTS OR PROCEDURES ............................ ... 14
How to Read Wiring Diagrams ............................ ... 16
CONNECTOR SYMBOLS ................................ ... 16
SAMPLE/WIRING DIAGRAM - EXAMPL - ....... ... 17
DESCRIPTION ................................................. ... 18
Abbreviations ....................................................... ... 24
SERVICE INFORMATION FOR ELECTRICAL INCI-
DENT ...................................................................... ... 25
How to Check Terminal ........................................ ... 25
CONNECTOR AND TERMINAL PIN KIT ......... ... 25
HOW TO PROBE CONNECTORS ................... ... 25
How to Perform Efficient Diagnosis for an Electrical
Incident ................................................................ ... 28
WORK FLOW ................................................... ... 28
INCIDENT SIMULATION TESTS ..................... ... 28
CIRCUIT INSPECTION .................................... ... 31
Control Units and Electrical Parts ........................ ... 36
WORK FLOW ................................................... ... 28
CONSULT-II CHECKING SYSTEM ....................... ... 37
Description ........................................................... ... 37
Function and System Application ........................ ... 37
Nickel Metal Hydride Battery Replacement ......... ... 38
Checking Equipment ........................................... ... 38
CONSULT-II Start Procedure ............................... ... 38
CONSULT-II Data Link Connector (DLC) Circuit . ... 39
INSPECTION PROCEDURE ........................... ... 39
CIRCUIT DIAGRAM ......................................... ... 40
LIFTING POINT ...................................................... ... 41
Commercial Service Tools ................................... ... 41
Garage Jack and Safety Stand ............................ ... 41
2-Pole Lift ............................................................ ... 42
Board-On Lift ....................................................... ... 43
TOW TRUCK TOWING .......................................... ... 44
Tow Truck Towing ................................................ ... 44
2WD MODELS ................................................. ... 44
AWD MODELS ................................................. ... 45
Vehicle Recovery (Freeing a Stuck Vehicle) ........ ... 45
AUTOMATIC TRANSMISSION ........................ ... 46
GI-36
SERVICE INFORMATION FOR ELECTRICAL INCIDENT
Revision: 2006 July 2007 FX35/FX45
Control Units and Electrical PartsNAS00089
PRECAUTIONS
Never reverse polarity of battery terminals.
Install only parts specified for a vehicle.
Before replacing the control unit, check the input and output and functions of the component parts.
Do not apply excessive force when disconnecting a connector.
Do not apply excessive shock to the control unit by dropping or
hitting it.
Be careful to prevent condensation in the control unit due to
rapid temperature changes and do not let water or rain get on it.
If water is found in the control unit, dry it fully and then install it in
the vehicle.
Be careful not to let oil to get on the control unit connector.
Avoid cleaning the control unit with volatile oil.
Do not disassemble the control unit, and do not remove the
upper and lower covers.
When using a DMM, be careful not to let test probes get close to
each other to prevent the power transistor in the control unit
from damaging battery voltage because of short circuiting.
When checking input and output signals of the control unit, use
the specified check adapter.
SAIA0255E
SEF348N
IDX-2
ALPHABETICAL INDEX
A
A/C air flow ...................................................... ATC-37
A/C component layout ..................................... ATC-26
A/C compressor clutch removal and installation ...........
ATC-142
A/C compressor mounting ........... ATC-140, ATC-142,
ATC-146
, ATC-147, ATC-148, ATC-149, ATC-150,
ATC-152
, ATC-153, ATC-154, ATC-155
A/C compressor precaution ............................. ATC-13
A/C compressor special service tool ................ ATC-17
A/C control operation (auto A/C) ...................... ATC-34
A/C diagnostic work flow (auto A/C) .............. ATC-101
A/C evaporator ............................................... ATC-154
A/C HFC134a (R134a) system precaution ........ ATC-6
A/C HFC134a (R134a) system service procedure .......
ATC-137
A/C HFC134a (R134a) system service tools ... ATC-18
A/C HFC134a system service equipment precaution ...
ATC-13
A/C lubricant (R134a) ...................................... ATC-27
A/C lubrication oil ........................................... ATC-160
A/C operational check ...................................... ATC-60
A/C self-diagnoses (auto A/C) ........ ATC-52, ATC-101
A/C service data specification ........................ ATC-160
A/C system description (auto A/C) ................... ATC-30
A/C trouble diagnoses (auto A/C) .................... ATC-40
A/C, A - Wiring diagram ................................... ATC-45
A/T fluid checking ...................... AT-13, AT-53, MA-29
A/T fluid cooler cleaning .................................... AT-15
A/T fluid replacement ............................. AT-12, MA-31
A/T fluid temperature sensor ........................... AT-134
A/T IND - Wiring diagram .................................... DI-53
A/T self-diagnoses ........................................... AT-102
A/T shift lock system ........................................ AT-232
A/T shift lock system - Wiring diagram ............ AT-233
A/T trouble diagnoses ........................................ AT-44
Accelerator pedal position (APP) sensor ........ EC-576,
EC-583
, EC-597, EC-1258, EC-1265, EC-1279
Accelerator pedal released position learning .... EC-83,
EC-745
AF1B1-Wiring diagram ...... EC-232, EC-241, EC-250,
EC-260
, EC-607, EC-904, EC-913, EC-922, EC-932,
EC-1289
AF1B2-Wiring diagram ...... EC-234, EC-243, EC-252,
EC-262
, EC-609, EC-906, EC-915, EC-924, EC-934,
EC-1291
AF1HB1-Wiring diagram .................... EC-166, EC-838
AF1HB2-Wiring diagram .................... EC-168, EC-840
Air bag .............................................................. SRS-3
Air bag precautions ........................................... SRS-3
Air cleaner and air duct(VK45DE) ................... EM-177
Air cleaner and air duct(VQ35DE) .................... EM-17
Air cleaner filter replacement ............................ MA-25
Air cleaner filter replacement(VQ35DE) ........... MA-18
Air cleaner filter(VQ35DE) ................................ EM-18
Air conditioner cut control .................... EC-34, EC-696
Air flow meter - See Mass air flow sensor ...... EC-187,
EC-196
, EC-859, EC-868
Air fuel ratio sensor 1 ......... EC-229, EC-239, EC-248,
EC-257
, EC-605, EC-901, EC-911, EC-920, EC-929,
EC-1287
Air fuel ratio sensor 1 heater ............. EC-164, EC-837
Air mix. door motor ......................... ATC-71, ATC-131
Ambient sensor ............................. ATC-103, ATC-116
Angular tightening application ............................. EM-6
Angular tightening application(VK45DE) ........ EM-165
APPS1 - Wiring diagram ................. EC-578, EC-1260
APPS2 - Wiring diagram ................. EC-585, EC-1267
APPS3 - Wiring diagram ................. EC-599, EC-1281
ASC/BS - Wiring diagram ............... EC-541, EC-1217
ASC/SW - Wiring diagram .............. EC-524, EC-1200
ASCBOF - Wiring diagram .............. EC-618, EC-1300
ASCD .................................................. EC-35, EC-697
ASCD (automatic speed control device) ........... ACS-3
ASCD brake switch .......................................... EC-539
ASCD indicator lamp ....................................... EC-624
ASCD steering switch ...................................... EC-522
ASCIND - Wiring diagram ............... EC-625, EC-1307
AT indicator lamp ................................................ DI-52
Auto air conditioner - Wiring diagram ............. ATC-45
Auto amp ...................................................... ATC-115
Auto anti-dazzling inside mirror ....................... GW-65
Automatic amplifier ........... ATC-50, ATC-62, ATC-115
Automatic transmission fluid replacement ........ MA-32
AV communication line ........................ AV-64, AV-108
AWD - Wiring diagram ....................................... TF-17
Axle ................................................................... MA-37
Axle housing (rear) ........................................... RAX-7
B
Back Door ........................................................ BL-158
Back door ......................................................... BL-158
Back door opener - See Back door .................. BL-162
Basic inspection .................................. EC-76, EC-738
Battery ................................................................. SC-5
Battery/Starting/Charging System Tester SC-8, SC-14,
SC-27
BCM (Body control module) .............................. BCS-3
Block heater(VK45DE) .................................... EM-248
Block heater(VQ35DE) ................................... EM-123
Blower motor ................................... ATC-77, ATC-122
Blower unit .................................................... ATC-120
Brake booster .................................................... BR-15
Brake fluid level ................................................ MA-35
Brake hydraulic line ........................................... BR-11
Brake inspection ............................................... MA-36
Brake lines and cables inspection .................... MA-35
Brake master cylinder ........................................ BR-13
Brake switch ................................... EC-552, EC-1233
BRK/SW - Wiring diagram .............. EC-553, EC-1234
Bulb specifications ........................................... LT-201
Bumper, front ...................................................... EI-14
Bumper, rear ....................................................... EI-17