EM-190
[VK45DE]
OIL PAN AND OIL STRAINER
Revision: 2006 July 2007 FX35/FX45
Tighten mounting bolts in numerical order as shown in the fig-
ure.
NOTE:
Tighten mounting bolts No. 1 and 2 in two steps. The numeri-
cal order No. 11 and 17 shown second steps.
There are three types of mounting bolts. Refer to the following
for locating bolts.
e. Tighten transmission joint bolts. Refer to AT- 2 6 9 , "
Removal and Installation (AWD Models)" .
f. Install rear plate cover.
4. Install oil pan drain plug with new drain plug washer.
Refer to the figure of components of former page for installation direction of drain plug washer. Refer to
EM-187, "
Removal and Installation" .
5. Install in the reverse order of removal after this step.
NOTE:
At least 30 minutes after oil pan is installed, pour engine oil.
INSPECTION AFTER INSTALLATION
1. Check engine oil level and add engine oil. Refer to LU-25, "ENGINE OIL" .
2. Start engine, and check there is no leak of engine oil.
3. Stop engine and wait for 15 minutes.
4. Check engine oil level again. Refer to LU-25, "
ENGINE OIL" .
M6
× 30 mm (1.18 in) : 18, 19
M8 × 100 mm (3.94 in) : 5, 9
M8 × 45 mm (1.77 in) : Except the above
PBIC0194E
EM-192
[VK45DE]
SPARK PLUG (PLATINUM-TIPPED TYPE)
Revision: 2006 July 2007 FX35/FX45
SPARK PLUG (PLATINUM-TIPPED TYPE)PFP:22401
ComponentsNBS003I5
Removal and InstallationNBS003I6
REMOVAL
1. Remove engine cover with power tool. Refer to EM-173, "ENGINE ROOM COVER" .
2. Remove ignition coil. Refer to EM-191, "
IGNITION COIL" .
3. Remove spark plug with spark plug wrench (commercial service tool).
CAUTION:
Do not drop or shock it.
INSPECTION AFTER REMOVAL
Use standard type spark plug for normal condition.
Hot type spark plug is suitable when fouling occurs with standard type spark plug under conditions such as:
Frequent engine starts
Low ambient temperatures
Cold type spark plug is suitable when spark plug knock occurs with standard type spark plug under conditions
such as:
Extended highway driving
Frequent high engine revolution
1. Ignition coil 2. Spark plug 3. Rocker cover (left bank)
PBIC4748J
SEM294A
Make NGK
Standard type PLFR5A-11
Hot type PLFR4A-11
Cold type PLFR6A-11
Gap (Nominal) : 1.1 mm (0.043 in)
EM-212
[VK45DE]
TIMING CHAIN
Revision: 2006 July 2007 FX35/FX45
a. Install new O-rings onto cylinder heads (right and left bank) and
cylinder block.
b. Apply a continuous bead of liquid gasket with tube presser [SST: WS39930000 ( — )] to front cover as shown in the fig-
ure.
Use Genuine RTV Silicone Sealant or equivalent. Refer to
GI-48, "
RECOMMENDED CHEMICAL PRODUCTS AND
SEALANTS" .
c. make sure again that the mating marks on timing chain and that on each sprocket are aligned. Then, install front cover.
CAUTION:
Be careful to avoid interference with the front end of oil
pump drive spacer. Such interference may damage front oil
seal.
d. Tighten mounting bolts in numerical order as shown in the fig- ure.
There are four type mounting bolts.
e. After all mounting bolts are tightened, retighten them in numerical order as shown in the figure. CAUTION:
Be sure to wipe off any excessive liquid gasket leaking onto surface mating with oil pan.
11. Install intake valve timing control cover as follows:
a. At the back of intake valve timing control cover, install new seal rings (three for each bank) to the area to be inserted into camshaft sprocket (INT).
CAUTION:
Do not spread seal ring excessively to avoid breaks and deformation.
SBIA0373E
PBIC0062E
KBIA0354J
PBIC1681E
EM-232
[VK45DE]
CYLINDER HEAD
Revision: 2006 July 2007 FX35/FX45
CYLINDER HEADPFP:11041
On-Vehicle ServiceNBS003IJ
CHECKING COMPRESSION PRESSURE
1. Warm up engine thoroughly. Then, stop it.
2. Release fuel pressure. Refer to EC-747, "
FUEL PRESSURE RELEASE" .
a. Remove fuel pump fuse to avoid fuel injection during measure- ment.
3. Remove engine cover with power tool. Refer to EM-173, "
ENGINE ROOM COVER" .
4. Remove ignition coil and spark plug from each cylinder. Refer to EM-191, "
IGNITION COIL" and EM-192,
"SPARK PLUG (PLATINUM-TIPPED TYPE)" .
5. Connect engine tachometer (not required in use of CONSULT-II).
6. Install compression gauge with adapter (SST or commercial ser- vice tool) onto spark plug hole.
Use compression gauge adapter (SST) which is required on
No. 7 and 8 cylinders.
Use compression gauge adapter (if no SST is used) whose
picking up end inserted to spark plug hole is smaller than 20
mm (0.79 in) in diameter. Otherwise, it may be caught by cyl-
inder head during removal.
7. With accelerator pedal fully depressed, turn ignition switch to “START” for cranking. When the gauge pointer stabilizes, read the compression pressure and engine rpm. Perform these steps to check each cyl-
inder.
Compression pressure:
Unit: kPa (kg/cm2 , psi) /rpm
CAUTION:
Always use a fully changed battery to obtain the specified engine speed.
PBIB1482E
PBIC1554E
SBIA0533E
Standard Minimum Deferential limit between cylinders
1,320 (13.5, 191) / 300 1,130 (11.5, 164) / 300 98 (1.0, 14) / 300
CYLINDER BLOCK EM-249
[VK45DE]
C
D E
F
G H
I
J
K L
M A
EM
Revision: 2006 July 2007 FX35/FX45
Refer to GI-11, "Components" for symbol marks in the figure.
Disassembly and AssemblyNBS003IR
DISASSEMBLY
NOTE:
Explained here is how to disassemble with engine stand supporting transmission surface. When using differ-
ent type of engine stand, note with difference in steps and etc.
1. Remove engine assembly from vehicle, and separate front suspension member, transmission and front final drive from engine. Refer to EM-243, "
ENGINE ASSEMBLY" .
2. Remove the parts that may restrict installation of engine to widely use engine stand.
NOTE:
The procedure is described assuming that you use widely use engine holding the surface, to which trans-
mission is installed.
a. Remove drive plate.
Holding ring gear with ring gear stopper (SST).
Loosen mounting bolts diagonally order.
CAUTION:
Do not disassemble drive plate.
Do not place drive plate with signal plate facing down.
When handling signal plate, take care not to damage or
scratch it.
Handle signal plate in a manner that prevents it from
becoming magnetized.
b. Remove engine rear plate.
3. Lift engine with hoist to install it onto widely use engine stand. CAUTION:
Use engine stand that has a load capacity [approximately 240 kg (529 lb) or more] large enough for
supporting the engine weight.
If the load capacity of stand is not adequate, remove the following parts beforehand to reduce the
potential risk of overturning stand.
13. Piston pin 14. Connecting rod bearing 15. Connecting rod bearing cap
16. Block heater protector 17. Connector cap 18. Cylinder block heater
19. Gasket 20. Main bearing cap 21. Thrust bearing
22. Main bearing 23. Rear plate 24. Crankshaft
25. Pilot converter 26. Drive plate 27. Thrust bearing
28. Side bolt 29. Reinforcement plate 30. Crankshaft position sensor (POS)
31. O-ring 32. Rear oil seal 33. Rear oil seal retainer
A. Refererence: Installed on transmis-
sion B. Refer to
EM-253
C. Right bank
D. Cylinder block heater (For Canada) E. Chamfered F. Crankshaft side : Engine front
PBIC1656E
PBIC2367E
CYLINDER BLOCK EM-253
[VK45DE]
C
D E
F
G H
I
J
K L
M A
EM
Revision: 2006 July 2007 FX35/FX45
17. If pilot converter must be removed, remove it from the rear end
of the crankshaft using pilot bushing puller (SST).
It is possible to remove pilot converter without hoisting engine
with engine stand.
ASSEMBLY
1. Fully air-blow engine coolant and engine oil passages in cylinder block, cylinder bore and crankcase to remove any foreign material.
CAUTION:
Use a goggles to protect your eye.
2. Install each plug to the cylinder block. (Only screwed-type plugs are shown in the figure.)
Apply sealant to the thread of each plug “A” and “D”.
Use Genuine High Strength Locking Sealant or equiva-
lent. Refer to GI-48, "
RECOMMENDED CHEMICAL PROD-
UCTS AND SEALANTS".
Apply sealant to the thread of each plug “B” and “C”.
Use Anaerobic Liquid Gasket or equivalent. Refer to GI-
48, "RECOMMENDED CHEMICAL PRODUCTS AND SEAL-
ANTS".
Replace copper washers with new ones.
Tighten each plug as specified below.
3. Install main bearings and thrust bearings as follows:
a. Remove dust, dirt and oil on the bearing mating surfaces of cylinder block and main bearing caps.
b. Install thrust bearings to the both sides of the No. 3 journal hous- ing on cylinder block and main bearing cap.
Install thrust bearings with the oil groove facing the crankshaft
arm (outside).
Install thrust bearing with a protrusion on one end on cylinder
block, and thrust bearing with a protrusion at center on main
bearing cap. Align each protrusion with mating notch.
PBIC0092E
PBIC1265E
Part Washer Tightening torque
A Yes 53.9 N·m (5.5 kg-m, 40 ft-lb)
B No 19.6 N·m (2.0 kg-m, 14 ft-lb)
C Yes 62.7 N·m (6.4 kg-m, 46 ft-lb)
D Yes 62.7 N·m (6.4 kg-m, 46 ft-lb)
PBIC2368E
SERVICE DATA AND SPECIFICATIONS (SDS) FFD-39
C E F
G H
I
J
K L
M A
B
FFD
Revision: 2006 July 2007 FX35/FX45
SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
General SpecificationsNDS000BF
Inspection and AdjustmentNDS000BG
DRIVE GEAR RUNOUT
Unit: mm (in)
DIFFERENTIAL SIDE GEAR CLEARANCE
Unit: mm (in)
PRELOAD TORQUE
Unit: N·m (kg-m, in-lb)
BACKLASH
Unit: mm (in)
COMPANION FLANGE RUNOUT
Unit: mm (in)
SELECTIVE PARTS
Side Gear Thrust Washer
Unit: mm (in)
*: Always check with the Parts Department for the latest parts information. Applied model VQ35DE VK45DE
Final drive model F160A
Gear ratio 3.692
Number of teeth (Drive gear/Drive pinion) 48/13
Oil capacity (Approx.) (US pt, lmp pt) 0.65 (1-3/8, 1-1/8)
Number of pinion gears 2
Drive pinion adjustment spacer type Solid
Item Runout limit
Drive gear back face 0.05 (0.0020)
Item Specification
Side gear backlash (Clearance between side gear and differential
case) 0.2 (0.008) or less
(Each gear should rotate smoothly without excessive resistance
during differential motion.)
Item Specification
Pinion bearing (P
1 ) 0.78 - 1.57 (0.08 - 0.16, 7 - 13)
Side bearing (P
2 ) 0.78 - 1.08 (0.08 - 0.11, 7 - 9)
Side bearing to pinion bearing (Total preload)
(Total preload = P
1 + P2 ) 1.56 - 2.65 (0.16 - 0.27, 14 - 23)
Item Specification
Drive gear to drive pinion gear 0.10 - 0.15 (0.0039 - 0.0059)
Item Runout limit
Companion flange face 0.18 (0.0070)
Inner side of the companion flange 0.13 (0.0051)
Thickness Part number* Thickness Part number*
0.68 (0.0268)
0.71 (0.0280)
0.74 (0.0291)
0.77 (0.0303)
0.80 (0.0315)
0.83 (0.0327) 38424 W1010
38424 W1011
38424 W1012
38424 W1013
38424 W1014
38424 W1015 0.86 (0.0339)
0.89 (0.0350)
0.92 (0.0362)
0.95 (0.0374)
0.98 (0.0386)
1.01 (0.0398) 38424 W1016
38424 W1017
38424 W1018
38424 W1019
38424 W1020
38424 W1021
FSU-6
FRONT SUSPENSION ASSEMBLY
Revision: 2006 July 2007 FX35/FX45
FRONT SUSPENSION ASSEMBLYPFP:54010
On-Vehicle Inspection and ServiceNES000I3
Make sure the mounting conditions (looseness, back lash) of each component and component conditions
(wear, damage) are normal.
INSPECTION LOWER BALL JOINT END PLAY
1. Set front wheels in a straight-ahead position. Do not depress brake pedal.
2. Place an iron bar or similar tool between transverse link and steering knuckle.
3. Measure axial end play by prying it up and down.
CAUTION:
Be careful not to damage ball joint boot.
STRUT INSPECTION
Check strut for oil leakage, damage and replace if there are. Refer to FSU-11, "COIL SPRING AND
STRUT" .
Wheel Alignment InspectionNES000I4
DESCRIPTION
Measure wheel alignment under unladen conditions.
NOTE:
Unladen conditions mean that fuel, engine coolant, and lubricant are full. Spare tire, jack, hand tools and
mats are designated positions.
PRELIMINARY CHECK
Check tires for improper air pressure and wear.
Check road wheels for runout.
Check wheel bearing axial end play.
Check ball joint axial end play of compression rod, upper link, and steering knuckle
Check shock absorber operation.
Check each mounting part of axle and suspension for looseness and deformation.
Check each link, rod and member for cracks, deformation and other damage.
Check vehicle posture.
GENERAL INFORMATION AND RECOMMENDATIONS
A four-wheel thrust alignment should be performed.
–This type of alignment is recommended for any NISSAN/INFINITI vehicle.
–The four-wheel “thrust” process helps ensure that the vehicle is properly aligned and the steering wheel is
centered.
–The alignment rack itself should be capable of accepting any NISSAN/INFINITI vehicle.
–The rack should be checked to ensure that it is level.
Make sure the machine is properly calibrated.
–Your alignment equipment should be regularly calibrated in order to give correct information.
–Check with the manufacturer of your specific equipment for their recommended Service/Calibration
Schedule. Axial end play : 0 mm (0 in)