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AT-222
TROUBLE DIAGNOSIS FOR SYMPTOMS
Revision: 2006 July 2007 FX35/FX45
4. CHECK MANUAL MODE SWITCH
Check the manual mode switch. Refer to AT- 1 6 6 , "
DTC P1815 MANUAL MODE SWITCH" .
OK or NG
OK >> GO TO 5.
NG >> Repair or replace damaged parts.
5. CHECK A/T FLUID CONDITION
1. Remove oil pan. Refer to AT- 2 3 9 , "
Control Valve with TCM and A/T Fluid Temperature Sensor 2" .
2. Check A/T fluid condition. Refer to AT- 5 3 , "
A/T Fluid Condition
Check" .
OK or NG
OK >> GO TO 6.
NG >> GO TO 9.
6. DETECT MALFUNCTIONING ITEM
Check the malfunction items. If any items are damaged, repair or replace damaged parts. Refer to AT- 6 4 ,
"Symptom Chart" (Symptom No.48).
OK or NG
OK >> GO TO 7.
NG >> Repair or replace damaged parts.
7. CHECK SYMPTOM
Check again. Refer to AT- 6 1 , "
Cruise Test - Part 3" .
OK or NG
OK >> INSPECTION END
NG >> GO TO 8.
8. CHECK TCM
1. Check TCM input/output signals. Refer to AT- 8 9 , "
TCM Input/Output Signal Reference Values" .
2. If NG, recheck A/T assembly harness connector terminals for damage or loose connection with harness connector.
OK or NG
OK >> INSPECTION END
NG >> Repair or replace damaged parts.
9. DETECT MALFUNCTIONING ITEM
Check the malfunction items. If any items are damaged, repair or replace damaged parts. Refer to AT- 6 4 ,
"Symptom Chart" (Symptom No.48).
OK or NG
OK >> GO TO 7.
NG >> Repair or replace damaged parts.
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AT-224
TROUBLE DIAGNOSIS FOR SYMPTOMS
Revision: 2006 July 2007 FX35/FX45
5. CHECK A/T FLUID CONDITION
1. Remove oil pan. Refer to AT- 2 3 9 , "
Control Valve with TCM and A/T Fluid Temperature Sensor 2" .
2. Check A/T fluid condition. Refer to AT- 5 3 , "
A/T Fluid Condition
Check" .
OK or NG
OK >> GO TO 6.
NG >> GO TO 9.
6. DETECT MALFUNCTIONING ITEM
Check the malfunction items. If any items are damaged, repair or replace damaged parts. Refer to AT- 6 4 ,
"Symptom Chart" (Symptom No.49).
OK or NG
OK >> GO TO 7.
NG >> Repair or replace damaged parts.
7. CHECK SYMPTOM
Check again. Refer to AT- 6 1 , "
Cruise Test - Part 3" .
OK or NG
OK >> INSPECTION END
NG >> GO TO 8.
8. CHECK TCM
1. Check TCM input/output signals. Refer to AT- 8 9 , "
TCM Input/Output Signal Reference Values" .
2. If NG, recheck A/T assembly harness connector terminals for damage or loose connection with harness connector.
OK or NG
OK >> INSPECTION END
NG >> Repair or replace damaged parts.
9. DETECT MALFUNCTIONING ITEM
Check the malfunction items. If any items are damaged, repair or replace damaged parts. Refer to AT- 6 4 ,
"Symptom Chart" (Symptom No.49).
OK or NG
OK >> GO TO 7.
NG >> Repair or replace damaged parts.
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AT-226
TROUBLE DIAGNOSIS FOR SYMPTOMS
Revision: 2006 July 2007 FX35/FX45
5. CHECK A/T FLUID CONDITION
1. Remove oil pan. Refer to AT- 2 3 9 , "
Control Valve with TCM and A/T Fluid Temperature Sensor 2" .
2. Check A/T fluid condition. Refer to AT- 5 3 , "
A/T Fluid Condition
Check" .
OK or NG
OK >> GO TO 6.
NG >> GO TO 9.
6. DETECT MALFUNCTIONING ITEM
Check the malfunction items. If any items are damaged, repair or replace damaged parts. Refer to AT- 6 4 ,
"Symptom Chart" (Symptom No.50).
OK or NG
OK >> GO TO 7.
NG >> Repair or replace damaged parts.
7. CHECK SYMPTOM
Check again. Refer to AT- 6 1 , "
Cruise Test - Part 3" .
OK or NG
OK >> INSPECTION END
NG >> GO TO 8.
8. CHECK TCM
1. Check TCM input/output signals. Refer to AT- 8 9 , "
TCM Input/Output Signal Reference Values" .
2. If NG, recheck A/T assembly harness connector terminals for damage or loose connection with harness connector.
OK or NG
OK >> INSPECTION END
NG >> Repair or replace damaged parts.
9. DETECT MALFUNCTIONING ITEM
Check the malfunction items. If any items are damaged, repair or replace damaged parts. Refer to AT- 6 4 ,
"Symptom Chart" (Symptom No.50).
OK or NG
OK >> GO TO 7.
NG >> Repair or replace damaged parts.
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AT-228
TROUBLE DIAGNOSIS FOR SYMPTOMS
Revision: 2006 July 2007 FX35/FX45
5. CHECK A/T FLUID CONDITION
1. Remove oil pan. Refer to AT- 2 3 9 , "
Control Valve with TCM and A/T Fluid Temperature Sensor 2" .
2. Check A/T fluid condition. Refer to AT- 5 3 , "
A/T Fluid Condition
Check" .
OK or NG
OK >> GO TO 6.
NG >> GO TO 9.
6. DETECT MALFUNCTIONING ITEM
Check the malfunction items. If any items are damaged, repair or replace damaged parts. Refer to AT- 6 4 ,
"Symptom Chart" (Symptom No.58).
OK or NG
OK >> GO TO 7.
NG >> Repair or replace damaged parts.
7. CHECK SYMPTOM
Check again. Refer to AT- 6 1 , "
Cruise Test - Part 3" .
OK or NG
OK >> INSPECTION END
NG >> GO TO 8.
8. CHECK TCM
1. Check TCM input/output signals. Refer to AT- 8 9 , "
TCM Input/Output Signal Reference Values" .
2. If NG, recheck A/T assembly harness connector terminals for damage or loose connection with harness connector.
OK or NG
OK >> INSPECTION END
NG >> Repair or replace damaged parts.
9. DETECT MALFUNCTIONING ITEM
Check the malfunction items. If any items are damaged, repair or replace damaged parts. Refer to AT- 6 4 ,
"Symptom Chart" (Symptom No.58).
OK or NG
OK >> GO TO 7.
NG >> Repair or replace damaged parts.
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ON-VEHICLE SERVICE AT-239
D E
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Revision: 2006 July 2007 FX35/FX45
ON-VEHICLE SERVICEPFP:00000
Control Valve with TCM and A/T Fluid Temperature Sensor 2NCS001IF
COMPONENTS
CONTROL VALVE WITH TCM ASSEMBLY REMOVAL AND INSTALLATION
Removal
1. Disconnect the battery cable from the negative terminal.
2. Drain ATF through drain plug.
3. Remove front cross bar. Refer to FSU-8, "
Removal and Installation" .
4. Disconnect heated oxygen sensor 2 harness connector.
5. Disconnect A/T assembly harness connector.
1. A/T 2. Snap ring 3. Sub-harness
4. Control valve with TCM 5. Bracket 6. A/T fluid temperature sensor 2
7. Oil pan gasket 8. Clip 9. Bracket (VK45DE)
10. Bracket (VK45DE) 11. Oil pan mounting bolt 12. Oil pan
13. Magnet 14. Drain plug 15. Drain plug gasket
16. Terminal cord assembly 17. O-ring
Refer to GI section to make sure icons (symbol marks) in the figure. Refer to GI-11, "
Components" .
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ON-VEHICLE SERVICE AT-247
D E
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Revision: 2006 July 2007 FX35/FX45
c. Tighten oil pan mounting bolts to the specified torque in numeri-
cal order shown in the figure after temporarily tightening them.
Refer to AT- 2 3 9 , "
COMPONENTS" .
CAUTION:
Do not reuse oil pan mounting bolts.
16. Install drain plug to oil pan, and then tighten drain plug to the specified torque. Refer to AT- 2 3 9 , "
COMPONENTS" .
CAUTION:
Do not reuse drain plug gasket.
17. Pull up A/T assembly harness connector. CAUTION:
Be careful not to damage connector.
18. Install snap ring to A/T assembly harness connector.
19. Connect A/T assembly harness connector.
20. Connect heated oxygen sensor 2 harness connector.
21. Install front cross bar. Refer to FSU-8, "
Removal and Installa-
tion" .
22. Pour ATF into A/T assembly. Refer to AT- 1 2 , "
Changing A/T
Fluid" .
23. Connect the battery cable to the negative terminal.
A/T FLUID TEMPERATURE SENSOR 2 REMOVAL AND INSTALLATION
Removal
1. Disconnect the battery cable from the negative terminal.
2. Remove front cross bar. Refer to FSU-8, "
Removal and Installation" .
3. Disconnect heated oxygen sensor 2 harness connector.
4. Drain ATF through drain plug.
5. Remove bracket (1) (VK45DE), clips (2), oil pan (3) and oil pan gasket.
: Vehicle front
: Bolt (22)
Drain plug (4)
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AT-248
ON-VEHICLE SERVICE
Revision: 2006 July 2007 FX35/FX45
6. Check foreign materials in oil pan to help determine causes of
malfunction. If the ATF is very dark, smells burned, or contains
foreign particles, the frictional material (clutches, band) may
need replacement. A tacky film that will not wipe clean indicates
varnish build up. Varnish can cause valves, servo, and clutches
to stick and can inhibit pump pressure.
If frictional material is detected, perform A/T fluid cooler
cleaning. Refer to AT- 1 5 , "
A/T Fluid Cooler Cleaning" .
7. Disconnect A/T fluid temperature sensor 2 connector (1). CAUTION:
Be careful not to damage connector.
8. Straighten terminal clip ( ) to free A/T fluid temperature sensor 2 harness.
9. Remove A/T fluid temperature sensor 2 with bracket from con- trol valve with TCM.
10. Remove bracket from A/T fluid temperature sensor 2.
Installation
CAUTION:
After completing installation, check A/T fluid leakage and A/F fluid level. Refer to AT- 1 3 , "
Checking A/T
Fluid" .
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ON-VEHICLE SERVICE AT-249
D E
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Revision: 2006 July 2007 FX35/FX45
1. Install A/T fluid temperature sensor 2 to bracket.
2. Install A/T fluid temperature sensor 2 (with bracket) in control
valve with TCM, and then tighten A/T fluid temperature sensor 2
mounting bolt to the specified torque. Refer to AT- 2 3 9 , "
COM-
PONENTS" .
3. Connect A/T fluid temperature sensor 2 connector (1).
4. Securely fasten A/T fluid temperature sensor 2 harness with ter- minal clip ( ).
5. Install oil pan to transmission case.
a. Install oil pan gasket to oil pan. CAUTION:
Do not reuse oil pan gasket.
Install it in the direction to align hole positions.
Completely remove all moisture, oil and old gasket, etc. from oil pan mounting surface.
b. Install oil pan (3) (with oil pan gasket), clips (2) and brackets (1) (VK45DE) to transmission case.
: Vehicle front
: Bolt (22)
CAUTION:
Install it so that drain plug (4) comes to the position as
shown in the figure.
Be careful not to pinch harnesses.
Completely remove all moisture, oil and old gasket, etc.
from oil pan mounting surface.
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SCIA8128E