FUEL SYSTEM FL-3
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Revision: 2006 July 2007 FX35/FX45
FUEL SYSTEMPFP:17503
Checking Fuel LinesNBS004IG
Inspect fuel lines, fuel filler cap and fuel tank for improper attach-
ment, leaks, cracks, damage, loose connections, chafing or deterio-
ration.
If necessary, repair or replace damaged parts.
General PrecautionsNBS004IH
WARNING:
When replacing fuel line parts, be sure to observe the following.
Put a “CAUTION: FLAMMABLE” sign in the workshop.
Be sure to work in a well ventilated area and furnish workshop with a CO2 fire extinguisher.
Do not smoke while servicing fuel system. Keep open flames and sparks away from the work area.
CAUTION:
Use gasoline required by the regulations for octane number. Refer to GI-6, "Precautions for Fuel
(Unleaded Premium Gasoline Recommended)" .
Before removing fuel line parts, carry out the following procedures:
–Put drained fuel in an explosion-proof container and put the lid on securely. Keep the container in
safe area.
–Release fuel pressure from the fuel lines. Refer to EC-85, "FUEL PRESSURE RELEASE" (VQ35DE)
or EC-747, "
FUEL PRESSURE RELEASE" (VK45DE).
–Disconnect negative battery terminal.
Always replace O-ring and clamps with new ones.
Do not kink or twist tubes when they are being installed.
Do not tighten hose clamps excessively to avoid damaging hoses.
After connecting fuel tube quick connectors, make sure
quick connectors are secure.
Ensure that connector and resin tube do not contact any
adjacent parts.
After installing tubes, make sure there is no fuel leakage at
connections in the following steps.
–Apply fuel pressure to fuel lines with turning ignition switch
“ON” (with engine stopped). Then check for fuel leaks at
connections.
–Start engine and rev it up and check for fuel leaks at con-
nections.
Use only a genuine NISSAN fuel filler cap as a replacement.
If an incorrect fuel filler cap is used, the “MIL” may come
on.
For servicing “Evaporative Emission System” parts, refer to
EC-38, "
EVAPORATIVE EMISSION SYSTEM" (VQ35DE) or
EC-700, "
EVAPORATIVE EMISSION SYSTEM" (VK45DE).
For servicing“On Board Refueling Vapor Recovery (ORVR)”
parts, refer to EC-45, "
ON BOARD REFUELING VAPOR
RECOVERY (ORVR)" (VQ35DE) or EC-707, "ON BOARD
REFUELING VAPOR RECOVERY (ORVR)" (VK45DE).
SMA803A
SBIA0504E
FL-8
FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY
Revision: 2006 July 2007 FX35/FX45
1. Turn ignition switch “ON” (with engine stopped), then check connections for leaks by applying fuel pres-
sure to fuel piping.
2. Start engine and let it idle and make sure there are no fuel leaks at the fuel system connections.
ComponentsNBS004IJ
Disassembly and AssemblyNBS005S3
CAUTION:
Sub fuel level sensor unit cannot be disassembled and should be replaced as a unit.
DISASSEMBLY
Remove fuel level sensor unit as follows.
1. Disconnect harness connector.
Hold connector by fingers and pull it out, because there is no
stopper release tab.
2. Using suitable tool, pull up tabs points as shown in the figure (two points) to release the lock.
CAUTION:
Be careful not to damage it.
3. After fixing tabs are disengaged, slide fuel level sensor unit out in direction shown by the arrow.
CAUTION:
Do not disassemble fuel filter and fuel pump assembly.
1. Fuel level sensor unit 2. Fuel filter and fuel pump assembly
PBIC1081E
PBIC1078E
PBIC1654E
PBIC1080E
FUEL TANK FL-11
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Revision: 2006 July 2007 FX35/FX45
10. Disconnect fuel filler hose, vent hose and EVAP hoses at fuel
tank side.
11. Support the lower part of fuel tank with transmission jack. CAUTION:
Support the position that fuel tank mounting bands do not
engage.
12. Remove fuel tank mounting bands.
13. Supporting with hands, descend transmission jack carefully, and remove fuel tank. CAUTION:
Make sure that all connection points have been disconnected.
Confirm there is no interference with vehicle.
14. Remove fuel filler tube protector and fuel filler tube, if necessary.
INSTALLATION
Note the following, and install in the reverse order of removal.
Surely clamp fuel hoses and insert hose to the length below.
Be sure hose clamp is not placed on swelled area of fuel tube.
Tighten fuel hose clamp so that the distance between its lugs becomes to the following.
To connect quick connector, refer to FL-7, "Quick Connector" .
INSPECTION AFTER INSTALLATION
Use the following procedure to check for fuel leaks.
1. Turn ignition switch “ON” (with engine stopped), and check connections for leakage by applying fuel pres- sure to fuel piping.
2. Start engine and rev it up and make sure there are no fuel leaks at the fuel system tube and hose connec- tions.
PBIC1581E
PBIC0878E
Fuel filler hose : 35 mm (1.38 in)
The other hoses : 25 mm (0.98 in)
Fuel tank side : 8 - 12 mm (0.31 - 0.47 in)
Fuel filler tube side : 5.7 - 9.7 mm (0.224 - 0.382 in)
SQUEAK AND RATTLE TROUBLE DIAGNOSES GW-7
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Revision: 2006 July 2007 FX35/FX45
INSULATOR (Light foam block)
80845-71L00: 30 mm (1.18 in) thick, 30 ×50 mm (1.18 ×1.97 in)
FELT CLOTHTAPE
Used to insulate where movement does not occur. Ideal for instrument panel applications.
68370-4B000: 15 ×25 mm (0.59 ×0.98 in) pad/68239-13E00: 5 mm (0.20 in) wide tape roll. The following
materials, not found in the kit, can also be used to repair squeaks and rattles.
UHMW (TEFLON) TAPE
Insulates where slight movement is present. Ideal for instrument panel applications.
SILICONE GREASE
Used in place of UHMW tape that will be visible or not fit.
Note: Will only last a few months.
SILICONE SPRAY
Use when grease cannot be applied.
DUCT TAPE
Use to eliminate movement.
CONFIRM THE REPAIR
Confirm that the cause of a noise is repaired by test driving the vehicle. Operate the vehicle under the same
conditions as when the noise originally occurred. Refer to the notes on the Diagnostic Worksheet.
Generic Squeak and Rattle TroubleshootingNIS001QL
Refer to Table of Contents for specific component removal and installation information.
INSTRUMENT PANEL
Most incidents are caused by contact and movement between:
1. The cluster lid A and instrument panel
2. Acrylic lens and combination meter housing
3. Instrument panel to front pillar garnish
4. Instrument panel to windshield
5. Instrument panel mounting pins
6. Wiring harnesses behind the combination meter
7. A/C defroster duct and duct joint
These incidents can usually be located by tapping or moving the components to duplicate the noise or by
pressing on the components while driving to stop the noise. Most of these incidents can be repaired by apply-
ing felt cloth tape or silicon spray (in hard to reach areas). Urethane pads can be used to insulate wiring har-
ness.
CAUTION:
Do not use silicone spray to isolate a squeak or rattle. If you saturate the area with silicone, you will
not be able to recheck the repair.
CENTER CONSOLE
Components to pay attention to include:
1. Shifter assembly cover to finisher
2. A/C control unit and cluster lid C
3. Wiring harnesses behind audio and A/C control unit
The instrument panel repair and isolation procedures also apply to the center console.
DOORS
Pay attention to the:
1. Finisher and inner panel making a slapping noise
2. Inside handle escutcheon to door finisher
3. Wiring harnesses tapping
4. Door striker out of alignment causing a popping noise on starts and stops
Tapping or moving the components or pressing on them while driving to duplicate the conditions can isolate
many of these incidents. You can usually insulate the areas with felt cloth tape or insulator foam blocks from
the Nissan Squeak and Rattle Kit (J43980) to repair the noise.
POWER WINDOW SYSTEM GW-19
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Revision: 2006 July 2007 FX35/FX45
POWER WINDOW SERIAL LINK
Power window main switch, front power window switch (passenger side), and BCM transmit and receive the
signal by power window serial link.
The under mentioned signal is transmitted from BCM to power window main switch and front power window
switch (passenger side)
Keyless power window down signal.
The under mentioned signal is transmitted from power window main switch to front power window switch (pas-
senger side)
Front passenger side door window operation signal.
Power window control by key cylinder switch signal.
Power window lock signal.
Retained power operation signal.
POWER WINDOW LOCK
The power window lock is designed to lock operation of all windows except for driver side door window.
When the lock position, ground of the rear power window switches in the power window main switch is discon-
nected. The power window lock signal is transmitted to front power window switch (passenger side) by power
window serial link. This prevents the power window motors from operating.
RETAINED POWER OPERATION
When the ignition switch is turned to the OFF position from ON or START position.
Power is supplied for 45 seconds
through BCM terminal 53
to power window main switch terminal 10
to rear power window switch (LH and RH) terminals 1.
When power and ground are supplied, the BCM continues to be energized, and the power window can be
operated.
The retained power operation is canceled when the driver or passenger side door is opened.
RAP signal period can be changed by CONSULT-II. Refer to GW-29, "
CONSULT-II Function (BCM)" .
ANTI-PINCH SYSTEM
Power window main switch and front power window switch (passenger side) monitors the power window motor
operation and the power window position (full closed or other) for driver side and passenger side power win-
dow by the signals from encoder and limit switch in front power window motor (driver side and passenger
side).
When power window main switch detects interruption during the following close operation,
automatic close operation when ignition switch is in the “ON” position
automatic close operation during retained power operation
manual close operation during retained power operation
power window main switch or front power window switch (passenger side) controls each power window motor
for open and the power window will be lowered about 150 mm (5.91 in).
POWER WINDOW CONTROL BY THE KEY CYLINDER SWITCH
When ignition key switch is OFF, front power window can be opened or closed by turning the key cylinder
switch UNLOCK / LOCK position more than 1.5 second over condition.
Power window can be opened as the door key cylinder is kept fully turning to the UNLOCK position.
Power window can be closed as the door key cylinder is kept fully turning to the LOCK position.
The power window DOWN stops when the following operations are carried out.
While performing open / close the window, power window is stopped at the position as the door key cylin-
der is placed on NEUTRAL.
When the ignition switch is turned ON while the power window DOWN is operated.
IDX-7
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ALPHABETICAL INDEX
Refrigeration cycle ...........................................
ATC-21
Removal and installation (A/T) ........... AT-266, AT-269
Removal and installation (Transfer) .................... TF-44
Revolution sensor (A/T) ...................... AT-118, AT-259
Rocker cover(VK45DE) ................................... EM-200
Rocker cover(VQ35DE) ..................................... EM-51
RP/SEN - Wiring diagram ................ EC-664, EC-1346
S
SAE J1979 - Service $01 - 09 ........... EC-129
, EC-715
Seal - See Exterior .............................................. EI-27
Seat belt inspection ............................................. SB-7
Seat belt, front ..................................................... SB-4
Seat, rear ......................................................... SE-104
Self-diagnosis (Transfer) .................................... TF-22
Self-diagnostic results ....................................... EC-70
SEN/PW - Wiring diagram ............... EC-484, EC-1152
SHIFT - Wiring diagram ................................... AT-233
Shift lock system .............................................. AT-232
Shift schedule .................................................. AT-359
Shock absorber (rear) ....................................... RSU-9
Side air bag (satellite) sensor .......................... SRS-51
Side curtain air bag .......................................... SRS-48
Side trim .............................................................. EI-38
SMJ (super multiple junction) ............................ PG-76
SNOW MODE SW ........................... EC-668, EC-1350
SNOWSW - Wiring diagram ............ EC-669, EC-1351
Spark plug replacement ..................................... MA-27
Spark plug replacement(VQ35DE) .................... MA-20
Spark plug(VK45DE) ....................................... EM-192
Spark plug(VQ35DE) ......................................... EM-43
Specification value ............................. EC-137, EC-802
Speedometer ........................................................ DI-5
Spiral cable ...................................................... SRS-44
SROOF - Wiring diagram ..................... BL-166, RF-13
SRS - See Supplemental Restraint System ...... SRS-5
SRS - Wiring diagram ...................................... SRS-12
SRS Trouble diagnoses ..................................... SRS-8
Stabilizer bar (rear) ......................................... RSU-16
Stall test (A/T) .................................................... AT-53
Standardized relay ............................................. PG-78
START - Wiring diagram ................................... SC-12
Starter ................................................................ SC-11
Starting system .................................................. SC-11
Steering gear and linkage inspection ................ MA-36
Steering linkage ................................................. PS-18
Steering wheel and column ................... PS-10, PS-13
Stop lamp switch ............................. EC-552, EC-1233
STSIG - Wiring diagram .................................. AT-108
Sun roof, electric ................................................ RF-10
Sunload sensor ............................. ATC-109, ATC-118
Sunroof .................................................. RF-10, RF-23
Supplemental Restraint System ........................ SRS-5
Supplemental restraint system - Wiring diagram ..........
SRS-12
Suspension ........................................................ MA-37
Symbols and abbreviations ..................... GI-11, GI-24
Symptom matrix chart ........................................ EC-96
System readiness test (SRT) code ...... EC-59, EC-721
T
Tachometer ........................................................... DI-5
TCM circuit diagram ........................................... AT-52
TCM inspection table ......................................... AT-89
Thermostat(VK45DE) ....................................... CO-53
Thermostat(VQ35DE) ....................................... CO-27
Three way catalyst function (Bank 1) EC-376, EC-1045
Three way catalyst function (Bank 2) EC-376, EC-1045
Three way catalyst precautions ............................ GI-6
Three way catalyst(VK45DE) .......................... EM-183
Three way catalyst(VQ35DE) ........................... EM-26
Throttle control motor ....................... EC-569, EC-1251
Throttle control motor relay .............. EC-557, EC-1238
Throttle position sensor (TPS) .......... EC-214, EC-338,
EC-509
, EC-511, EC-590, EC-886, EC-1009, EC-1185,
EC-1187
, EC-1272
Throttle valve closed position learning . EC-83, EC-745
Tie-rod ............................................................... PS-18
Timing chain(VK45DE) ................................... EM-203
Timing chain(VQ35DE) ..................................... EM-64
Tire rotation ....................................................... MA-35
Top tether strap child restraint ........................... SB-11
Torque converter installation AT-267, AT-268, AT-272
Torque convertor clutch solenoid valve AT-125, AT-127
TPS1 - Wiring diagram .................... EC-340, EC-1011
TPS2 - Wiring diagram ...................... EC-216, EC-888
TPS3 - Wiring diagram .................... EC-592, EC-1274
Traction control system circuit (engine) .......... EC-494,
EC-495
Transfer control unit inspection table ................. TF-21
Transverse link (front) ...................................... FSU-14
TRNSCV - Wiring diagram ............................... BL-226
Trouble diagnoses .............................................. GI-12
Two trip detection logic ........................ EC-53, EC-715
Tyre pressure monitoring system - trouble diagnoses ..
WT-15
Tyre pressure monitoring system - wiring diagram .......
WT-16
U
Unified meter and A/C amp. ............................... DI-28
V
Vacuum hose (brake system) ............................ BR-17
Vacuum hose drawing (Engine control) ........... EC-106
Valve clearance(VK45DE) .............................. EM-222
Valve clearance(VQ35DE) ................................ EM-93
Valve guide ..................................................... EM-108
Valve guide(VK45DE) ..................................... EM-239
Valve lifter ......................................................... EM-87
Valve seat(VK45DE) ....................................... EM-241
Valve seat(VQ35DE) ...................................... EM-110
Valve spring(VK45DE) .................................... EM-242
Valve spring(VQ35DE) ................................... EM-111
IP-6
SQUEAK AND RATTLE TROUBLE DIAGNOSES
Revision: 2006 July 2007 FX35/FX45
INSULATOR (Light foam block)
80845 - 71L00 : 30 mm (1.18 in) thick, 30 × 50 mm (1.18 × 1.97 in)
FELT CLOTH TAPE
Used to insulate where movement does not occur.Ideal for instrument panel applications.
68370 - 4B000 : 15 × 25 mm (0.59 × 0.98 in) pad / 68239-13E00 : 5 mm (0.20 in) wide tape roll The following
materials, not found in the kit, can also be used to repair squeaks and rattles.
UHMW (TEFLON) TAPE
Insulates where slight movement is present. Ideal for instrument panel applications.
SILICONE GREASE
Used in of UHMW tape that will be visible or not fit.
Note: Will only last a few months.
SILICONE SPRAY
Use when grease cannot be applied.
DUCT TAPE
Use to eliminate movement.
CONFIRM THE REPAIR
Confirm that the cause of a noise is repaired by test driving the vehicle. Operate the vehicle under the same
conditions as when the noise originally occurred. Refer to the notes on the Diagnostic Worksheet.
Generic Squeak and Rattle TroubleshootingNIS001UC
Refer to Table of Contents for specific component removal and installation information.
INSTRUMENT PANEL
Most incidents are caused by contact and movement between:
1. The cluster lid A and instrument panel
2. Acrylic lens and combination meter housing
3. Instrument panel to front pillar garnish
4. Instrument panel to windshield
5. Instrument panel mounting pins
6. Wiring harnesses behind the combination meter
7. A/C defroster duct and duct joint
These incidents can usually be located by tapping or moving the components to duplicate the noise or by
pressing on the components while driving to stop the noise. Most of these incidents can be repaired by apply-
ing felt cloth tape or silicon spray (in hard to reach areas). Urethane pads can be used to insulate wiring har-
ness.
CAUTION:
Do not use silicone spray to isolate a squeak or rattle. If you saturate the area with silicone, you will
not be able to recheck the repair.
CENTER CONSOLE
Components to pay attention to include:
1. Shifter assembly cover to finisher
2. A/C control unit and cluster lid C
3. Wiring harnesses behind audio and A/C control unit
The instrument panel repair and isolation procedures also apply to the center console.
DOORS
Pay attention to the:
1. Finisher and inner panel making a slapping noise
2. Inside handle escutcheon to door finisher
3. Wiring harnesses tapping
4. Door striker out of alignment causing a popping noise on starts and stops
Tapping or moving the components or pressing on them while driving to duplicate the conditions can isolate
many of these incidents. You can usually insulate the areas with felt cloth tape or insulator foam blocks from
the NISSAN Squeak and Rattle Kit (J43980) to repair the noise.
LT-18
HEADLAMP - XENON TYPE -
Revision: 2006 July 2007 FX35/FX45
CONSULT-II Functions (BCM)NKS002VF
CONSULT-II can display each diagnostic item using the diagnostic test mode shown following.
CONSULT-II BASIC OPERATION
Refer to GI-38, "CONSULT-II Start Procedure" .
WORK SUPPORT
Operation Procedure
1. Touch “HEAD LAMP” on “SELECT TEST ITEM” screen.
2. Touch “WORK SUPPORT” on “SELECT DIAG MODE” screen.
3. Touch item on “SELECT WORK ITEM” screen.
4. Touch “START”.
5. Touch “CHANGE SET”.
6. The setting will be changed and “CUSTOMIZING COMPLETED” will be displayed.
7. Touch “END”.
Display Item List
DATA MONITOR
Operation Procedure
1. Touch “HEAD LAMP” on “SELECT TEST ITEM” screen.
2. Touch “DATA MONITOR” on “SELECT DIAG MODE” screen.
3. Touch either “ALL SIGNALS” or “SELECTION FROM MENU” on “SELECT MONITOR ITEM” screen.
4. When “SELECTION FROM MENU” is selected, touch individual items to be monitored. When “ALL SIG- NALS” is selected, all the items will be monitored.
5. Touch “START”.
6. Touch “RECORD” while monitoring, then the status of the monitored item can be recorded. To stop recording, touch “STOP”.
Display Item List
BCM diagnosis part Diagnosis mode Description
HEADLAMP WORK SUPPORT Changes the setting for each function.
DATA MONITOR Displays BCM input data in real time. ACTIVE TEST Operation of electrical loads can be checked by sending drive signal to them.
BCM SELF-DIAG RESULTS BCM performs self-diagnosis of CAN communication.
CAN DIAG SUPPORT MNTR The result of transmit/receive diagnosis of CAN communication can be read.
Item Description CONSULT-II Factory setting
BATTERY SAVER SET Exterior lamp battery saver control mode can be changed in this mode.
Selects exterior lamp battery saver control mode between two ON/OFF. ON
×
OFF —
ALL SIGNALS Monitors all the signals.
SELECTION FROM MENU Selects items and monitors them.
Monitor item Contents
IGN ON SW “ON/OFF” Displays “IGN position (ON)/OFF, ACC position (OFF)” judged from ignition switch signal.
ACC ON SW “ON/OFF” Displays “ACC (ON)/OFF, Ignition OFF (OFF)” status judged from ignition switch signal.
HI BEAM SW “ON/OFF” Displays status (high beam switch: ON/Others: OFF) of high beam switch judged from
lighting switch signal.
HEAD LAMP SW 1 “ON/OFF” Displays status (headlamp switch 1: ON/Others: OFF) of headlamp switch 1 judged from
lighting switch signal.
HEAD LAMP SW 2 “ON/OFF” Displays status (headlamp switch 2: ON/Others: OFF) of headlamp switch 2 judged from
lighting switch signal.